Get certified in APQP from DFSSInstitute.com... learn more...

1. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
1
Get Certified Lean Six Sigma Yellow Belt FREE Training DFSSInstitute.com
Advanced product quality planning
APQP (acronym definition)

2. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
2
APQP definition
A framework of procedures and techniques (a plan,
guide or manual) used to develop products in
industry.
Get Certified Lean Six Sigma Black Belt Training - DFSSInstitute.com

3. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
3
Get Certified Lean Six Sigma Yellow Belt FREE Training DFSSInstitute.com
APQP purpose
To produce a plan (i.e. guide or manual) for
product development meeting a customer's
satisfaction.

4. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
4
FMEA
SPC
MSA
PPAP
Get Certified Lean Six Sigma Black Belt Training - DFSSInstitute.com

5. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
5
Get Certified Lean Six Sigma Yellow Belt FREE Training DFSSInstitute.com
What is in the APQP manual?
Failure Mode Effects Analysis
FMEA (acronym definition)

6. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
6
Statistical Process Control
SPC (acronym definition)
Get Certified Lean Six Sigma Black Belt Training - DFSSInstitute.com

7. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
7
Get Certified Lean Six Sigma Yellow Belt FREE Training DFSSInstitute.com
Production Part Approval Process
PPAP (acronym definition)

8. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
8
Measurement Systems Analysis
MSA (acronym definition)
Get Certified Lean Six Sigma Black Belt Training - DFSSInstitute.com

9. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
9
Plan
Product
Process
Validation
Launch
Assessment
APQP 6 Phases
Get Certified Lean Six Sigma Black Belt Training - DFSSInstitute.com

10. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
10
Get Certified Lean Six Sigma Yellow Belt FREE Training DFSSInstitute.com
Planning
Product
Process
Validation
Production
APQP 5 Activities

11. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
11
Get Certified Lean Six Sigma Yellow Belt FREE Training DFSSInstitute.com
Verification
Design Reviews
Critical characteristics
APQP 7 elements
Customer
Corrective actions
Process capabilities
FMEA

12. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
12
Get Certified Lean Six Sigma Yellow Belt FREE Training DFSSInstitute.com
FMEA
Failure Analysis

13. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
13
SPC
Statistical Verification of Process Control
Get Certified Lean Six Sigma Black Belt Training - DFSSInstitute.com

14. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
14
Get Certified Lean Six Sigma Yellow Belt FREE Training DFSSInstitute.com
MSA
Identifies variation in measurement

15. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
15
PPAP
Supplier plan demonstrating process capability
Get Certified Lean Six Sigma Black Belt Training - DFSSInstitute.com

16. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
16
Get Certified Lean Six Sigma Yellow Belt FREE Training DFSSInstitute.com
What is APQP Phase 1?
Planning and Program Definition

17. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
17
What is APQP Phase 2?
Product Design and Development
Get Certified Lean Six Sigma Black Belt Training - DFSSInstitute.com

18. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
18
Get Certified Lean Six Sigma Yellow Belt FREE Training DFSSInstitute.com
What is APQP Phase 3?
Designing and Developing the Process for
Product Manufacture

19. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
19
What is APQP Phase 4?
Validating the Process and the Product
Get Certified Lean Six Sigma Black Belt Training - DFSSInstitute.com

20. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
20
Get Certified Lean Six Sigma Yellow Belt FREE Training DFSSInstitute.com
What is APQP Phase 5?
Launch, Assessments, and Continual
Improvement

21. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
21
What is APQP about?
Listening to the voice of the customer and having a
clear understanding of what customers want, need,
and expect in a product
Get Certified Lean Six Sigma Black Belt Training - DFSSInstitute.com

22. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
22
Get Certified Lean Six Sigma Yellow Belt FREE Training DFSSInstitute.com
What is the APQP definition?
Structured process that includes critical tasks from
concept approval through production.

23. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
23
What does APQP provide a structure for?
Planning, defining, and completing necessary
activities to produce products that are on target for
customer needs and expectations.
Get Certified Lean Six Sigma Black Belt Training - DFSSInstitute.com

24. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
24
Get Certified Lean Six Sigma Yellow Belt FREE Training DFSSInstitute.com
What are some quality tools that APQP requires?
FMEA, SPC, PPAP, and comprehensive controls
plans for effectiveness.

25. Design for Lean Six Sigma Black Belt Training and Certification . Note: Copyright DFSS Institute PROPRIETARYAND CONFIDENTIAL The
Information Contained herein is the exclusive property of DFSS Institute. This Data Shall not be disseminated or republishedwithout the prior written consent of DFSS Institute
Accelerate Growth
25
What is the incentive for using APQP?
The potential to achieve a successful product launch
where product and process risks are minimized, and
competitiveness is improved.
Get Certified Lean Six Sigma Black Belt Training - DFSSInstitute.com