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CALCULATION REQUIREMENT
PALLET & CAPACITY OF IFP
HPM AREA
(MODEL 2MD / 2MG / 2SJ)
PT. MEKAR ARMADA JAYA
CALCULATION REQUIREMENT PALLET 2MD/2MG/2SJ (APRIL’16)
Minus of Pallet 2MD/2MG/2SJ will be Covering by Steelcase from HPM
Max. Stock Finish Good
Production (2572 pcs)
CAPACITY of INVENTORY FINISH PART AREA (USING STANDARD
DELIVERY PALLET)
Basically the Standard Delivery Pallet 2MD/2MG/2SJ is Special Designed for Minimize
Requirement of IFP Area.
Capacity of IFP Area Can not to
Cover Max. Stock Finish Good by
Production Plan (Over 28,82 m²)
CAPACITY of INVENTORY FINISH PART AREA ( MINUS PALLET USING
STEELCASE)
Basically if Using Steelcase Need Area more than Capacity IFP Area, Cause Wide of Steelcase is
more than Wide of Standard Delivery Pallet 2MD/2MG/2SJ.
Over than Max. Capacity IFP Area if
Using Steelcase( Spec. 2240 X 1440
X 670 mm ) to Support Max. Stock
Finish Good by Production Plan
(Asumption Steelcase Not Stacking)
CAPACITY of INVENTORY FINISH PART AREA ( MAX. STOCK PALLET
COMPARE WITH MAX. STOCK STEELCASE)
Need Expansion Area (Expan. 28.82 m² if Using Std. Delivery Pallet / Expan. 43 m² if Using
Stellcase) to Cover Max. Stock Finish Good by Production Plan.
Over than Max. Capacity IFP Area
if Using Steelcase( Spec. 2240 X
1440 X 670 mm ) to Support Max.
Stock Finish Good by Production
Plan
Capacity of IFP Area Can not
to Cover Max. Stock Finish
Good by Production Plan
(Over 28,82 m²)
Capacity of IFP Area Can to
Cover Norm. Stock Finish
Good by Production Plan
(Space 147.47 m²)
CURRENT LAYOUT INVENTORY FINISH PART AREA (HPM)
Total Max. Capacity IFP Area for 2MD/2MG/2SJ = 335,67 m² . For Covering Max. Stock
Finish Good by Production Plan, Temporary Action will be Expan. To NMI IFP Area
2MD/2MG/ 2SJ 2XP 2AN (R/O)2CF
Additional Temporary Area to Cover
Max. Stock Finish Good by
Production Plan
2AN (R/O) IFP Area be
Used for 2MD/2MG/2SJ
IFP Area
2MD/2MG/
2SJ
2XP 2CF
25,150 m 10,050 m
9,536m
CALCULATION REQUIREMENT PALLET 2MG/2SJ
SIMULATION OF FLOW PALLET FOR COVERING DOUBLE
TOOLING 2MG/2SJ
SHIFT
I
A
WELDING
3 H
B
I.F.P
6 H
C
SHIPPING
3 H
D
TRUCK
4*3 H
E
CUST.
3 H
F
STORE
PALLET
6 H
SHIFT
II
6 3 6 3 12 312
12
99
9
CONSTANT
STOCK
18 H
6 3 6 3 12 312
12
99
9
9
EmptyPalletCont.ToShift1
9
6 63 3
ACTION PLAN FABRICATION PALLET STIFF PILLAR COMP. &
PILLAR QTR INN
N
O
DETAIL ACTIVITY PIC TARGET STATUS REMARK
1 Calculate requirement pallet HPM Imam K 09 Feb 16
Step-1 Finished,
next Step-2
2 Scheduling fabrication pallet Imam K 09 Feb 16
Step-2 Finished,
next Step-3
3 Update drawing pallet
Gito /
Fathur
9 Feb 16
Step-3 Finished,
next Step-4
4 Prepare HPP for PR Imam K 10 Feb 16
Step-4 Finished,
next Step-5
5 Release PR pallet Doddy HL 12 Feb 16
Step-5 Finished,
next Step-6
6 Monitoring incoming pallet Imam K 08 Mar 16 Delay
7 Marking & Supply to production Toto P 09 Mar 16 Delay
SCHEDULE FABRIKASI PALLET STIFF COMP
CURRENT DRAWING OF PALLET STIFF COMP. L & R
CURRENT DRAWING OF PLR R, QTR INN
CURRENT DRAWING OF PLR L, QTR INN

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Loading vs Capacity Pallet HPM 2MD&2SJrev4 (April)

  • 1. CALCULATION REQUIREMENT PALLET & CAPACITY OF IFP HPM AREA (MODEL 2MD / 2MG / 2SJ) PT. MEKAR ARMADA JAYA
  • 2. CALCULATION REQUIREMENT PALLET 2MD/2MG/2SJ (APRIL’16) Minus of Pallet 2MD/2MG/2SJ will be Covering by Steelcase from HPM Max. Stock Finish Good Production (2572 pcs)
  • 3. CAPACITY of INVENTORY FINISH PART AREA (USING STANDARD DELIVERY PALLET) Basically the Standard Delivery Pallet 2MD/2MG/2SJ is Special Designed for Minimize Requirement of IFP Area. Capacity of IFP Area Can not to Cover Max. Stock Finish Good by Production Plan (Over 28,82 m²)
  • 4. CAPACITY of INVENTORY FINISH PART AREA ( MINUS PALLET USING STEELCASE) Basically if Using Steelcase Need Area more than Capacity IFP Area, Cause Wide of Steelcase is more than Wide of Standard Delivery Pallet 2MD/2MG/2SJ. Over than Max. Capacity IFP Area if Using Steelcase( Spec. 2240 X 1440 X 670 mm ) to Support Max. Stock Finish Good by Production Plan (Asumption Steelcase Not Stacking)
  • 5. CAPACITY of INVENTORY FINISH PART AREA ( MAX. STOCK PALLET COMPARE WITH MAX. STOCK STEELCASE) Need Expansion Area (Expan. 28.82 m² if Using Std. Delivery Pallet / Expan. 43 m² if Using Stellcase) to Cover Max. Stock Finish Good by Production Plan. Over than Max. Capacity IFP Area if Using Steelcase( Spec. 2240 X 1440 X 670 mm ) to Support Max. Stock Finish Good by Production Plan Capacity of IFP Area Can not to Cover Max. Stock Finish Good by Production Plan (Over 28,82 m²) Capacity of IFP Area Can to Cover Norm. Stock Finish Good by Production Plan (Space 147.47 m²)
  • 6. CURRENT LAYOUT INVENTORY FINISH PART AREA (HPM) Total Max. Capacity IFP Area for 2MD/2MG/2SJ = 335,67 m² . For Covering Max. Stock Finish Good by Production Plan, Temporary Action will be Expan. To NMI IFP Area 2MD/2MG/ 2SJ 2XP 2AN (R/O)2CF Additional Temporary Area to Cover Max. Stock Finish Good by Production Plan 2AN (R/O) IFP Area be Used for 2MD/2MG/2SJ IFP Area 2MD/2MG/ 2SJ 2XP 2CF 25,150 m 10,050 m 9,536m
  • 8. SIMULATION OF FLOW PALLET FOR COVERING DOUBLE TOOLING 2MG/2SJ SHIFT I A WELDING 3 H B I.F.P 6 H C SHIPPING 3 H D TRUCK 4*3 H E CUST. 3 H F STORE PALLET 6 H SHIFT II 6 3 6 3 12 312 12 99 9 CONSTANT STOCK 18 H 6 3 6 3 12 312 12 99 9 9 EmptyPalletCont.ToShift1 9 6 63 3
  • 9. ACTION PLAN FABRICATION PALLET STIFF PILLAR COMP. & PILLAR QTR INN N O DETAIL ACTIVITY PIC TARGET STATUS REMARK 1 Calculate requirement pallet HPM Imam K 09 Feb 16 Step-1 Finished, next Step-2 2 Scheduling fabrication pallet Imam K 09 Feb 16 Step-2 Finished, next Step-3 3 Update drawing pallet Gito / Fathur 9 Feb 16 Step-3 Finished, next Step-4 4 Prepare HPP for PR Imam K 10 Feb 16 Step-4 Finished, next Step-5 5 Release PR pallet Doddy HL 12 Feb 16 Step-5 Finished, next Step-6 6 Monitoring incoming pallet Imam K 08 Mar 16 Delay 7 Marking & Supply to production Toto P 09 Mar 16 Delay
  • 11. CURRENT DRAWING OF PALLET STIFF COMP. L & R
  • 12. CURRENT DRAWING OF PLR R, QTR INN
  • 13. CURRENT DRAWING OF PLR L, QTR INN