The IDEF TRAY WASHER is an efficient way to wash Trays. IDEF Tray Washer is suitable to clean hard plastic trays, expanded polystyrene trays, and more. If you need to clean a variety of sizes of crates or trays, this machine will be very suitable for you.
IDEF is the leading manufacturer of tray washers in Rajahmundry, chakradwarabandham, Andhra Pradesh. IDEF has developed a wide range of industrial tray washers. IDEF Tray washer enables customers to handle the whole tray cleaning process efficiently and with a high continuous output of as much as 100 to 2000 trays of washing per hour. Our Plastic tray clean machine has widely have a good satisfactory record with our existing clients for its performance.
IDEF Tray Washer has adjustable guidelines (rails), it can be adjusted according to different sizes of trays, to ensure that the trays will not move during the 360-degree washing. Foreign materials such as dirt, grease, oils, and other contaminants are left on the trays and this should be efficiently cleaned to avoid contamination.
2. For many companies, the
ability to provide a cleaning
solution for their specific
needs is the main reason for
choosing IDEF.
In our product range, you will find many types of
crate washing machines, for small or large
crates.IDEFalsodevelopstailor-madeindustrial
washing machines that are fully customized to
suit your needs.
IDEF develops and builds Industrial Washing
Machines. IDEF Cleaning Systems are made of
SSandhaveanopendesign.Internationalqual-
ity and finishing.
IDEF has a large range of crate washing
machines capable of washingTrays from 100 to
5000 per hour. Trays are cleaned in the main
wash zone by high-pressure nozzles supplied
with water by a powerful, energy-efficient pump.
The main tank is filled with water connection and
is equipped with sensors to detect levels. This
Industrial Tray/Crate Washer can be carried out
with various drying and filtration systems.
3. Washing Sequence
High Pressure Water
Nozzle System
PRE-RINSE
FIRST RINSE
DETERGENT RINSE
HOT WATER RINSE
AIR DRYER
NormalwaterfromthesumptankissprayedontheTrays/Cratesandgoesdown
the drain.
The First Rinse is a very important step in theTray/Crate Cleaning process, pre-
rinse makes the rest of the wash cycle predictable and repeatable.
The heated detergent solution from the alkaline or acid sump is pumped through
thesprayheader,overandundertheload,thenfallsbackintothealkalineortank
sump to be recirculated.
Hot water from the supply is fed through an instantaneous heat exchanger,
through the final rinse spray header, and falls into the rinse tank.
Hot air recirculates through the drying section. An air knife blow-off system
removes surplus water from the crates.
The 3600
nozzle system can produce a
uniformly distributed spray under a wide
rangeofflowratesandpressures.Designed
with built-in strainer to minimize clogging.
If the nozzle is blocked with sand or other
debris, you can remove the nozzle and it
can be clean.
Nozzle units are configured based on tray/crate size, residue and
level of cleaning required
4. High Pressure Pumps
The high-pressure pump is used in various
applications across multiple domains for
cleaning purposes.
High-Pressure Pumps are commonly used
for water transfer from sump tanks to the
coils inside the tray washer. As they give a
continuous water supply.
The pump is easy to install and use, and it is a cost-effective
product that can save you money in the long run.
Sump Tanks with
Oil Skimmers
Water plays an important role in tray/crate
washers. Oil skimming also extends the life
of your water thereby reducing overall water
consumption and for reuse.
Use an oil skimmer to remove oils, and
greasethatmayfloatonthewatersurfacein
the washing chambers.
The oil attracts to the disk and it moves through the water surface,
returning to the skimmer where disks remove recovered
oils/grease.
HotAir Drying System
WashedTray/Crateshouldbedriedafterthe
washing process. This job is done by the
Hot air drying system.
The hot air gets its heat while passing
through the Radiators which are heated by
steam, electrical, or gas as required by the
customer.
OurTray/CrateDryersareusedforconventionaldryinganddeliver
the best result.
5. Tray/Crate
Counting Sensor
The tray/Crate Counting sensor comes with
a reflector, and a detection distance of up to
2m, it worked great and it is very accurate
when the detection distance is 7ft.
This Sensor can detect most Trays, Crates,
Bins, and Utensils.
We offer services right from designing, manufacturing, installing,
testing, and commissioning Electrical Control Panels.
pH Meter
pH is the measure of the hydrogen ion
concentration in a liquid. pH measures the
acidityoralkalinityofaliquid.ThepHscaleis
logarithmic and runs from 0.0 to 14.0 with
7.0 being neutral. Readings less than 7.0
indicate acidic solutions, while higher read-
ings indicate alkaline or base solutions. It is
used for indicating the acidity or alkalinity of
a solution.
PH Meter is proven to be useful in chemical laboratories, Cleaning
Systems, and the agriculture industry.
Adjustable
Guideline System
Adjustable Guideline System allows wash-
ing trays/crates of various shapes and sizes
without requiring a change to your tray/crate
washing system.
Precise, and user-friendly, it’s the key to
keeping your production facility responsive
to consumer trends.
IDEF can help design exactly the right Guideline System for your
conveyor.
6. Electrical Control Panel
Thereisanenclosurewithoneortwodoors,
depending on its size, made of stainless
steel. Where all the power comes in the
control panel, and you can control the
tray/crate washing machine from here.
We offer services right from designing, manufacturing, installing,
testing, and commissioning Electrical Control Panels.
Wouldyouliketoseemoreof
ourprojectsandgetadditional
information?
INDIAN DAIRY EQUIPMENTS & FABRICATORS
D.No: 1-1/5, RS.No: 752/7A2, Chakradwarabandam,
Rajanagaram Mandal, Rajahmundry-533296,
Andhra Pradesh, India. Ph: +91 92466 51059, 77021 33022
E-mail: sales.idef@gmail.com
Url: www.idef.in, www.idefcleaningsystems.com
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