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P3-Group
Success factors for European Companies in the USA
for the xEV industry




Prepared for:
HMI 2011, GACCoM - eMobility in the USA




Presented by:
Rainer Aits,
CEO P3 Automotive & P3 North America

6th April 2011, Hannover
eMobility in the US, 06th April 2011 HMI, P3 Aits




               Agenda


   P3 GROUP
   OVERVIEW

xEV MARKET &
      TRENDS
                   P3 Company Overview                                           
ENABLERS FOR
     SUCCESS

    SUMMARY

    CONTACT
                   xEV market & trends




                   Enablers for Success




                   Summary


                                                                                              2
eMobility in the US, 06th April 2011 HMI, P3 Aits




               P3 Group - Your partner


   P3 GROUP                The P3 Group offers professional management services with core
   OVERVIEW
                           competencies in process optimization for both Product Development
xEV MARKET &               and Manufacturing.
      TRENDS

ENABLERS FOR               Beyond processes, the P3 Group offers engineering services ranging
     SUCCESS               from test strategy development, virtual prototyping, test planning
    SUMMARY                and execution to CAD and simulation projects for E/E, Infotainment,
                           Aviation and Telecommunications.
    CONTACT

                           P3 was founded in 1996 as a spin-off company out of the
                           Fraunhofer-Institut für Produktionstechnologie (IPT) of the Technical
                           University in Aachen, Germany and mainly serves the automotive,
                           aviation and telecommunications industries.

                           P3 is a privately held company with 1200 experts and engineers
                           world wide with an approximate revenue of 170 million USD in 2008.

                           We don’t solely define strategies, methods and concepts but also
                           implement them with a pragmatic approach. Our guiding principles
                           are Flexibility, Quality Results and Customer Interests.

                                                                                                                       3
P3 Growth History – international success since 1996


                                                                                                                                    japan              energy & storage
                                            Engineering &                    Infotainment                      Engineering          Consulting         Battery Experts
                                            Testing                          Testing


           1996              2000          2001           2002             2005          2006          2007           2008      2009        2010


                                                                                                                                          south africa
                                            Offshore &                      Consulting &                  Consulting                      Consulting
                                            Engineering                     Engineering
                                                                            Services


                                                                                              Offshore
                                                                                                                                    marketing
                                      Montréal,
                      Detroit,                                                                & Engineering
                                       Canada          Toulouse,
                       USA
                                                          France Aachen,
        Vancouver,                                                           Hamburg,
                                                                 Germany
                                                                                            Germany       Wolfsburg,
           Canada
                                                               Reading,                                    Germany
                                                                  UK


                                                       Windsor Locks,
                                                       USA

                                                            Seville,
                                                             Spain
                                                                                                                                    Shanghai,
San Francisco,
                           Raleigh,                                                                                                   China,           Tokyo,
       USA                                 Morristown,
                             USA                                                                                                                       Japan
                                                 USA
                                                                                                        Ingolstadt,
                                                                   Stuttgart,                            Germany
                                                                   Germany

                                                                                        Ulm, Germany                         Bangalore,
                                                                  Cape Town, RSA                                  Mumbai,      India
                                                                                                                   India


1)   P3 is Partner of the Eurogroup Alliance in Germany for the Branches Manufacturing and Utilities
                                                                                                                                                                         4
eMobility in the US, 06th April 2011 HMI, P3 Aits




               Our services encompass 3 core competencies allowing us to serve
               clients from concept to implementation along the whole value
               chain
   P3 GROUP
   OVERVIEW                 Strategy                       Professional                                     Engineering
                           Consulting                   Management Services                                  Solutions
xEV MARKET &
      TRENDS   At the corporate level, P3 helps   For business, P3 helps clients              Technically, P3 helps clients
               clients meet their goals in the    balance cost, quality, and                  develop and validate new
ENABLERS FOR   most efficient method possible     processes for new products                  products for the market
     SUCCESS
                COMPANY                   GOAL
    SUMMARY      VISION                                           COST                                         SYSTEM

    CONTACT
                                                                                                            SUB-SYSTEM
                                                                Balancing
                            STRATEGY
                                                      QUALITY               TIMING                          COMPONENT




               List of services (select):         List of services (select):                  List of services (select):
               • Business plan                    • Organization and process                  • Proof of concept
               • Market entry strategy               definition                               • Specification development
               • Acquisition strategy             • Cooperation management                    • Test strategies
               • Sales strategy                   • Program management including              • Software feature validation
               • Product portfolio alignment         prototypes                               • System integration
                  with the market                 • Supply chain management
                                                  • Cost and quality management




                                                                                                                                         5
eMobility in the US, 06th April 2011 HMI, P3 Aits




               Core Area`s within the P3 automotive Sector

                   R&D passenger car`s/ Trucks             Alternative Actuations /EVs               Strategy/M&A
                  Process analysis/reorganization        Validation / Testing             Business development
   P3 GROUP
                                                                           Testing & Validation Know-How
                  Multi-Project management               Cooperation management           Strategy development
   OVERVIEW       Experimental efficiency (e.g.CO2)      Business-/product planning & Wireless expertise
                                                                           Software        Portfolio management
                  Risk management                                        System integration & specification
                                                           Requirements -Management         Turnaround management
xEV MARKET &
      TRENDS      Prototype management                                   Telecommunication expertise
                                                           Technology assessment            Growth strategies
                  Module-/Functional strategy                            Diagnostics  Market entry strategies
                                                           Safety- und Quality concepts
ENABLERS FOR      Function development process                                             Pricing / Branding
     SUCCESS
                                                                           Grid infrastructure
                                                                         Etc.
    SUMMARY
                        Electric/ Electronic                   Supply Management                    Operations / Logistics
    CONTACT       Strategy development E/E               Redesign global Supplier             Production strategy
                  Validation concepts                     footprint                            Lean management
                  Architecture and concept               Make or Buy Strategies               Best practice/Benchmarking
                   development                            Reorganization Prototype supply      Assembly optimization
                  Project management                     Optimization SCM                     Production planning
                   Infotainment                           Optimization In- / Outbound          Ramp-UP management
                  Electrified drive chain                 Logistics
                  Requirement documents E/E

                        Cost Management                        Quality management                    After Sales/Warranty
                  Investment/Cost planning               Six-Sigma                            Reengineering and corrective
                  Bottom-up Budget planning              Supplier management                   action process
                  Target Costing Hybrid-Vehicle          Quality organization                 Diagnostic analysis team
                  Target Costing product costs           QM-Systems                           Defect analysis & optimization
                  Cost Cutting                           QM Process optimization              Defect rapid alert system
                  Product cost analysis                  Quality orientated project           Rent a Belt (Six Sigma)
                  Value analysis                          control                              Warranty cost optimization
                                                                                                                                            6
eMobility in the US, 06th April 2011 HMI, P3 Aits




               Our Customers – Automotive, Aviation, Telecom & Energy


   P3 GROUP
   OVERVIEW

xEV MARKET &
      TRENDS

ENABLERS FOR
     SUCCESS

    SUMMARY

    CONTACT




                                                                                                           7
eMobility in the US, 06th April 2011 HMI, P3 Aits




               Agenda


   P3 GROUP
   OVERVIEW

xEV MARKET &
      TRENDS
                   P3 Company Overview                                           
ENABLERS FOR
     SUCCESS

    SUMMARY


                                                                                 
    CONTACT
                   xEV market & trends




                   Enablers for Success




                   Summary


                                                                                              8
eMobility in the US, 06th April 2011 HMI, P3 Aits




               There are 3 challenging areas in the electric mobility industry


   P3 GROUP
   OVERVIEW
                                                           What technologies are
                                                          required in the vehicle?
xEV MARKET &
      TRENDS

ENABLERS FOR                                 Inside the vehicle
     SUCCESS

    SUMMARY
                                                                                                  What kind of storage
    CONTACT                                                                                  infrastructure is required, and
                                                                                                what is the business case?


                             Outside the vehicle




                                                                                     What are the requirements
                                                                                       of the billing-process?




               Source: P3,                                                                                                                   9
eMobility in the US, 06th April 2011 HMI, P3 Aits




               The array of xEVs is continuously increasing among every
               category of vehicle

   P3 GROUP
   OVERVIEW

xEV MARKET &
      TRENDS

ENABLERS FOR
     SUCCESS

    SUMMARY

    CONTACT




               Source: P3, CSM 2011                                                                          10
eMobility in the US, 06th April 2011 HMI, P3 Aits




               The global EV/HEV market is driven by several major trends


   P3 GROUP    Major Market Trends
   OVERVIEW

xEV MARKET &
      TRENDS                                                                    •   Li-Ion battery technology advances are allowing
                                           Vehicle electrification technology
                          Technology       and manufacturing capabilities
                                                                                    longer range electric vehicles
ENABLERS FOR                                                                    •   Automotive companies and governments are heavily
                                           are growing
     SUCCESS                                                                        investing in EV/HEV technology

    SUMMARY
                                                                                •   Major governments are raising fuel economy standards
                                                                                    & gasoline taxes in order to curb oil usage and reduce
    CONTACT                                Fuel economy standards are
                          Fuel Economy                                              dependence on foreign sources
                                           increasing fast                      •   OEMs are preparing for large increases in CAFÉ and EU
                 Major                                                              standards

                EV/HEV
                market                                                          •   Emission regulations and eventual GHG requirements
                                           Emissions and greenhouse gas              are expected
               industry   Environmental    requirements are increasing          •   Consumers are demanding “greener” vehicles
                trends


                          Grid             Smart metering infrastructure is     •   Regulators and utility companies are encouraging smart
                                           being deployed                           metering in order to allow for vehicle recharging
                          Infrastructure                                        •   Charging infrastructure readiness is improving



                                           Fuel prices are rising and           •   Oil prices are rising and growing in volatility
                          Fuel Prices      becoming more volatile               •   Consumers are demanding more and more fuel
                                                                                    economy in order to reduce their fuel expenses



                                                                                                                                             11
eMobility in the US, 06th April 2011 HMI, P3 Aits




                In both NA & EU, the EV/HEV market is dominated by the
                Top 10 OEMs

   P3 GROUP        NA EV/HEV market landscape – 2015                 EU EV/HEV market landscape – 2015
   OVERVIEW

xEV MARKET &       • Market size in N.A. in 2015 – 1.64 Mill units   • Market size in E.U. in 2015 – 0.92 Mill units
      TRENDS
                   • These Top 10 OEMs hold 92% of the market in     • These Top10 OEMs hold 92% of the market
ENABLERS FOR         N. America                                        in Europe
     SUCCESS

    SUMMARY

    CONTACT
                                          2% Others                                     Others
                                    2%
                             3%
                                                 8%                                        8%
                                                                                      3%
                                                                                                         20%
                                                             32%                   4%
                                     4%
                                                                                7%
                                    5%
                                                                              7%
                                   8%                                                                         15%
                                                                                 8%
                                         9%
                                                            15%                       8%                12%
                                                12%                                         10%




               Source: Frost & Sullivan 2009, RB 2010, P3                                                                         12
eMobility in the US, 06th April 2011 HMI, P3 Aits




               Globally, the xEV market is expected to have steady and strong
               growth in both hybrid and electric vehicles

   P3 GROUP
   OVERVIEW       2010 – 2016 xEV global production (‘000 units)                              2015 xEV production by type (%)
xEV MARKET &
      TRENDS                                 24% CAGR                                         Total EV/HEV vehicles produced = 3.4 m

ENABLERS FOR
                                                                           3,475
     SUCCESS                                                       3,392                                      Electric
                                                                                   Electric
    SUMMARY                                                3,111
                                                                                                                         20%
                                                                                   Hybrid -
    CONTACT                                       2,676                            Mild

                                        2,135                                                      Hybrid -
                                                                                                   Mild            8%

                               1,660                                               Hybrid -                                        72%
                      1,153                                                        Full
                                                                                                                                           Hybrid -
                                                                                                                                           Full




                      2010     2011     2012      2013     2014    2015    2016




               NOTE: EV includes REX; Excludes micro-hybrids
               Source: P3, Oct 2010 CSM                                                                                                                      13
eMobility in the US, 06th April 2011 HMI, P3 Aits




                Many xEVs will be manufactured in Japan/Korea, but production
                in N. America and Europe are ramping up fast

   P3 GROUP
   OVERVIEW
                 2010 – 2016 xEV global production (‘000 units)                              2015 xEV production by region (%)
xEV MARKET &
      TRENDS                                                                                 Total EV/HEV vehicles produced = 3.4 m

ENABLERS FOR                                                                3,475 S. Asia
                                                                    3,392                                             China
     SUCCESS
                                                                                   China
                                                            3,111                                      N.
    SUMMARY                                                                        N.                  America            5%
                                                                                   America
                                                    2,676                                                          15%
    CONTACT
                                          2,135                                    Europe


                                1,660                                                                                                 56%
                                                                                                                 24%                            Japan/
                      1,153                                                                                                                     Korea
                                                                                                     Europe
                                                                                   Japan/
                                                                                   Korea




                      2010      2011      2012      2013    2014    2015    2016




               NOTE: S. Asia is less than 0.1% in 2015
               Source: P3, Oct 2010 CSM
                                                                                                                                                             14
eMobility in the US, 06th April 2011 HMI, P3 Aits




               Each region of the world expects to have a different mix of xEVs


   P3 GROUP                                                                                              TOTAL xEVs
   OVERVIEW                  ELECTRIC VEHICLES            HYBRID VEHICLES                             produced in 2015
                                                                                                           (‘000)
xEV MARKET &
      TRENDS     Japan/                                                                       88%
                 Korea                                                                                       1,751
ENABLERS FOR                            12%
     SUCCESS

    SUMMARY                                                              57%
                 Europe                                                                                       765
                                    43%
    CONTACT


                 N.                                                      91%
                                                                                                              457
                 America                        9%


                                                             37%
                 China                                                                                        155
                                              63%


               NOTE: EV includes REX; Excludes micro- and mild-hybrids           TOTAL                       3,128

                                                                                                    Source: P3, Oct 2010 CSM




                                                                                                                                   16
eMobility in the US, 06th April 2011 HMI, P3 Aits




                xEVs are made possible by 3 enabling technology areas –
                each area has a global supply base which are evolving fast

   P3 GROUP
   OVERVIEW

xEV MARKET &
      TRENDS                                   Enabler #1:
                                            ENERGY STORAGE
ENABLERS FOR
     SUCCESS
                                              Battery pack
    SUMMARY                                   Battery cells
    CONTACT                                     Charger                                 Enabler #3:
                            Enabler #2:                                         ELECTRIC DRIVEN
                    ELECTRIC POWER                                                ACCESSORIES

                              Motor                                                Compressor
                             Inverter                                           ED Water pump
                            EV gearbox                                         ED Steering pump
                      DC/DC Converter                                              Brake boost
                            Controller




               Source: P3                                                                                         17
eMobility in the US, 06th April 2011 HMI, P3 Aits




                An important trend includes OEM in-sourcing of xEV components –
                an important trend to consider when entering into the xEV market

   P3 GROUP
   OVERVIEW

xEV MARKET &                                          Design and manufacturing responsibilities
      TRENDS
                   MAJOR PRODUCT AREAS                SUPPLIERS                          OEMs
ENABLERS FOR
     SUCCESS                       Battery packs                                                     •   At a high level, OEMs are
    SUMMARY         Energy storage Battery cells                                                         attempting to take design
                                                                                                         and manufacturing
    CONTACT                        Charger                                                               responsibilities of
                                                                                                         important xEV product
                                   Systems                                                               areas.
                                   Motor
                                                                                                     •   These trends differ by
                                   Inverter                                                              OEMs and by region.
                    Electric power Gearbox                                                           •   Most xEV component
                                                                                                         suppliers are cautious of
                                   DC/DC Converter                                                       these trends, influencing
                                   Controller (VCU)                                                      their corporate strategy.

                                   Compressor
                    Electric driven Water pump
                    accessories
                                    Steering pump
                                   Brake boost


               Source: P3                                                                                                                18
eMobility in the US, 06th April 2011 HMI, P3 Aits




               Agenda


   P3 GROUP
   OVERVIEW

xEV MARKET &
      TRENDS
                   P3 Company Overview                                           
ENABLERS FOR
     SUCCESS

    SUMMARY


                                                                                 
    CONTACT
                   xEV market & trends




                   Enablers for Success                                          


                   Summary


                                                                                              19
eMobility in the US, 06th April 2011 HMI, P3 Aits




               Our challenge within P3 was to combine 2 different cultures –
               this was one Enabler to establish P3NA in the US auto market

   P3 GROUP
   OVERVIEW

xEV MARKET &
      TRENDS

ENABLERS FOR
     SUCCESS

    SUMMARY                                                    Target                                       Target
                                                                   B
    CONTACT                                                                                                     B




                                                     3 hr.                                         2 min.


                                                               A
                                                                                                            A

                                                             Plan 2min.                                  Plan 3 hr.



                 Conclusion: The best way to get from A to B takes 3hr. and 2min. -


                                                                                                                           20
eMobility in the US, 06th April 2011 HMI, P3 Aits




               9 Major Evaluation Criteria's (EC) for companies to be successful in
               xEV market

   P3 GROUP     ECS FOR OEMS/SUPPLIER                               (-) CURRENT CUSTOMER FOCUS (+)
   OVERVIEW

xEV MARKET &                 Market analysis                                       +
      TRENDS             1
ENABLERS FOR
     SUCCESS             2   Strategic position

    SUMMARY

    CONTACT
                         3   Product portfolio                             -
                             New business models
                         4

                         5   Vertical Integration                                   +
                         6   Cooperation's/M&A
                                                                               -
                             R&D Expertise
                         7

                     8       Production strategy                                    +
                     9       Supplier business
                (*) Source rough estimation at 50 P3 xEV Projects
                                                                               -                            - not enough focus
                                                                                                            + enough focus                   21
eMobility in the US, 06th April 2011 HMI, P3 Aits




               Our P3 Key Success Factors (KSF) to enter the US xEV market


   P3 GROUP     KSF WITHIN P3         MAIN ENABLER
   OVERVIEW
                                   Set-up a Management “Bridge” on CEO Level
xEV MARKET &
                                   Ensure a good employee mixture of American's and German's
      TRENDS
                    PEOPLE          e.g. 80% US employees, 20% German/EU consultants/engineers
ENABLERS FOR                       Hire the right people
     SUCCESS                        (electronics, mechatronics, SW Engineers etc. )
    SUMMARY

    CONTACT                        All competence areas are alive and kicking, but continued
                                    development of expertise and products
                  COMPETENCIES     Ensure global competence transfer
                                   Combine Strategy Cons and Engineering Service



                                     Develop new creative products
                                     Establish contacts to the universities
                   PRODUCTS
                                     Business development and Flexibility is important
                                     OVERALL: … Listen to the customer…..


                                     Investigation in networking
                                     Boost the Speeches & Publications
                   BRANDING          Tell everybody we are the #1 in xEV Business
                                     Our Mission: Growth is the only way

                                                                                                                           22
eMobility in the US, 06th April 2011 HMI, P3 Aits




               P3 has built its xEV and alternative Powertrain expertise through 4
               primary types of projects

   P3 GROUP
   OVERVIEW

xEV MARKET &
      TRENDS

ENABLERS FOR   Battery Expertise                    Hybrid                    E-Vehicle                         Diagnostics
     SUCCESS
                Li-Ion & NiMH               Cooperation & Program      Specification                     Definition and
    SUMMARY      Technologies                 Management                  Development :                      development of Battery
                                                                          Customer Req - > Tech.             Management System
    CONTACT     Technology                  E-Motor, Software &         spec (House of Quality)            BMS requirements
                 Benchmarking                 High Voltage
                                              Technologies               Project Setup                     Test Case definition
                Safety Concept
                                                                                                             and validation of BMS
                                             Cost Management            Supplier Selection,
                Logistics Requirements,                                  Qualification,                    Monitoring/ Diagnosing
                 Concepts & Planning         Technology                  Optimization                       of battery usage and
                                              Benchmarking
                Validation Test Planning                                                                    event flagging
                                                                         Program Management
                 & Test data                 Prototype Management
                                                                                                            Communication and
                 Management                                              Outsourcing of
                                             Root Cause Assessments                                         visualization of state of
                                                                          Engineering Services
                Specification                                                                               charge and energy
                 Development (SOR)           Supplier Quality           Equipment Supplier                 usage through the
                                             Process Re-Engineering      Management                         infotainment system
                Electronics & BMS
                                             Requirements Definition    Timing Synchronization            Potential for
                Production Audits                                        (OEM and Supplier)                 communication through
                                              and Management
                Prototype Planning and                                                                      integrated telematics
                                             Risk Assessment            Cooperation
                 Build Management                                         Management
                                             Master Plan
                                              Development
                                                                                                                                              23
eMobility in the US, 06th April 2011 HMI, P3 Aits




               Agenda


   P3 GROUP
   OVERVIEW

xEV MARKET &
      TRENDS
                   P3 Company Overview                                           
ENABLERS FOR
     SUCCESS

   SUMMARY


                                                                                 
    CONTACT
                   xEV market & trends




                   Enablers for Success                                          


                   Summary                                                       
                                                                                              24
eMobility in the US, 06th April 2011 HMI, P3 Aits




               Summary for successful xEV Business in the USA


   P3 GROUP     FOCUS ON           KEY CONCLUSIONS
   OVERVIEW

xEV MARKET &
                                     Strategic company positioning
      TRENDS                         OEM/Supplier long term strategic
ENABLERS FOR                          partnerships
                  CUSTOMER
     SUCCESS                         Strategic relationships with utility
   SUMMARY                            companies
                                     Enough technical talent especially
    CONTACT       PEOPLE
                                      automotive electrical and software
                                      engineers
                  PRODUCT
                                     Use global expertise network
                                     Vehicle system integration capabilities
                                     Li-Ion battery-design for vehicle
                                      range, long life, and serviceability
                                      (After market)
                                     Standardization of core component
                                      designs (especially in
                                      motors/inverters)


                                                                                                                 25
eMobility in the US, 06th April 2011 HMI, P3 Aits




               Thank you for your attention!


   P3 GROUP             listen                                consult
   OVERVIEW                                                                                                         Dr. Samit Ghosh
                                                                                                                    CEO P3 North America, Inc.
xEV MARKET &
      TRENDS                                                                                                        +1 248 818 0531
                                                                                                                    Samit.Ghosh@p3-group.com
ENABLERS FOR
     SUCCESS

    SUMMARY

   CONTACT

                                                             implement                                               Rainer Aits
                                                                                                                     CEO P3 automotive

                                                                                                                     + 49 163 75 33 770
                                                                                                                     rainer.aits@p3-group.com




               Dieses Dokument enthält vertrauliche Informationen der P3 — Group und darf ohne die ausdrückliche schriftliche Genehmigung nicht
               vervielfältigt oder einem Dritten gegenüber enthüllt werden. Dieses Dokument und sein Inhalt dürfen nur zu bestimmungsgemäßen Zwecken
               verwendet werden.

               This document contains P3 — Group proprietary information and shall at all times remain the property of P3 — Group. It shall be
               distributed and used only by the subcontractor staff registered on the distribution list of this document. The subcontractor is not allowed
               to copy this document without P3 — Group prior written consent. It shall not be used, distributed or copied by any other third part without
               P3 — Group prior written consent.                                                                                                                     26
eMobility in the US, 06th April 2011 HMI, P3 Aits




 Global car sales




Source: GBI March 2010                                                       27

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Aits E Mobility Rwthausa6 April2011

  • 1. P3-Group Success factors for European Companies in the USA for the xEV industry Prepared for: HMI 2011, GACCoM - eMobility in the USA Presented by: Rainer Aits, CEO P3 Automotive & P3 North America 6th April 2011, Hannover
  • 2. eMobility in the US, 06th April 2011 HMI, P3 Aits Agenda P3 GROUP OVERVIEW xEV MARKET & TRENDS P3 Company Overview  ENABLERS FOR SUCCESS SUMMARY CONTACT xEV market & trends Enablers for Success Summary 2
  • 3. eMobility in the US, 06th April 2011 HMI, P3 Aits P3 Group - Your partner P3 GROUP The P3 Group offers professional management services with core OVERVIEW competencies in process optimization for both Product Development xEV MARKET & and Manufacturing. TRENDS ENABLERS FOR Beyond processes, the P3 Group offers engineering services ranging SUCCESS from test strategy development, virtual prototyping, test planning SUMMARY and execution to CAD and simulation projects for E/E, Infotainment, Aviation and Telecommunications. CONTACT P3 was founded in 1996 as a spin-off company out of the Fraunhofer-Institut für Produktionstechnologie (IPT) of the Technical University in Aachen, Germany and mainly serves the automotive, aviation and telecommunications industries. P3 is a privately held company with 1200 experts and engineers world wide with an approximate revenue of 170 million USD in 2008. We don’t solely define strategies, methods and concepts but also implement them with a pragmatic approach. Our guiding principles are Flexibility, Quality Results and Customer Interests. 3
  • 4. P3 Growth History – international success since 1996 japan energy & storage Engineering & Infotainment Engineering Consulting Battery Experts Testing Testing 1996 2000 2001 2002 2005 2006 2007 2008 2009 2010 south africa Offshore & Consulting & Consulting Consulting Engineering Engineering Services Offshore marketing Montréal, Detroit, & Engineering Canada Toulouse, USA France Aachen, Vancouver, Hamburg, Germany Germany Wolfsburg, Canada Reading, Germany UK Windsor Locks, USA Seville, Spain Shanghai, San Francisco, Raleigh, China, Tokyo, USA Morristown, USA Japan USA Ingolstadt, Stuttgart, Germany Germany Ulm, Germany Bangalore, Cape Town, RSA Mumbai, India India 1) P3 is Partner of the Eurogroup Alliance in Germany for the Branches Manufacturing and Utilities 4
  • 5. eMobility in the US, 06th April 2011 HMI, P3 Aits Our services encompass 3 core competencies allowing us to serve clients from concept to implementation along the whole value chain P3 GROUP OVERVIEW Strategy Professional Engineering Consulting Management Services Solutions xEV MARKET & TRENDS At the corporate level, P3 helps For business, P3 helps clients Technically, P3 helps clients clients meet their goals in the balance cost, quality, and develop and validate new ENABLERS FOR most efficient method possible processes for new products products for the market SUCCESS COMPANY GOAL SUMMARY VISION COST SYSTEM CONTACT SUB-SYSTEM Balancing STRATEGY QUALITY TIMING COMPONENT List of services (select): List of services (select): List of services (select): • Business plan • Organization and process • Proof of concept • Market entry strategy definition • Specification development • Acquisition strategy • Cooperation management • Test strategies • Sales strategy • Program management including • Software feature validation • Product portfolio alignment prototypes • System integration with the market • Supply chain management • Cost and quality management 5
  • 6. eMobility in the US, 06th April 2011 HMI, P3 Aits Core Area`s within the P3 automotive Sector R&D passenger car`s/ Trucks Alternative Actuations /EVs Strategy/M&A  Process analysis/reorganization  Validation / Testing  Business development P3 GROUP  Testing & Validation Know-How  Multi-Project management  Cooperation management  Strategy development OVERVIEW  Experimental efficiency (e.g.CO2)  Business-/product planning & Wireless expertise  Software  Portfolio management  Risk management   System integration & specification Requirements -Management  Turnaround management xEV MARKET & TRENDS  Prototype management   Telecommunication expertise Technology assessment  Growth strategies  Module-/Functional strategy   Diagnostics  Market entry strategies Safety- und Quality concepts ENABLERS FOR  Function development process  Pricing / Branding SUCCESS  Grid infrastructure  Etc. SUMMARY Electric/ Electronic Supply Management Operations / Logistics CONTACT  Strategy development E/E  Redesign global Supplier  Production strategy  Validation concepts footprint  Lean management  Architecture and concept  Make or Buy Strategies  Best practice/Benchmarking development  Reorganization Prototype supply  Assembly optimization  Project management  Optimization SCM  Production planning Infotainment  Optimization In- / Outbound  Ramp-UP management  Electrified drive chain Logistics  Requirement documents E/E Cost Management Quality management After Sales/Warranty  Investment/Cost planning  Six-Sigma  Reengineering and corrective  Bottom-up Budget planning  Supplier management action process  Target Costing Hybrid-Vehicle  Quality organization  Diagnostic analysis team  Target Costing product costs  QM-Systems  Defect analysis & optimization  Cost Cutting  QM Process optimization  Defect rapid alert system  Product cost analysis  Quality orientated project  Rent a Belt (Six Sigma)  Value analysis control  Warranty cost optimization 6
  • 7. eMobility in the US, 06th April 2011 HMI, P3 Aits Our Customers – Automotive, Aviation, Telecom & Energy P3 GROUP OVERVIEW xEV MARKET & TRENDS ENABLERS FOR SUCCESS SUMMARY CONTACT 7
  • 8. eMobility in the US, 06th April 2011 HMI, P3 Aits Agenda P3 GROUP OVERVIEW xEV MARKET & TRENDS P3 Company Overview  ENABLERS FOR SUCCESS SUMMARY  CONTACT xEV market & trends Enablers for Success Summary 8
  • 9. eMobility in the US, 06th April 2011 HMI, P3 Aits There are 3 challenging areas in the electric mobility industry P3 GROUP OVERVIEW What technologies are required in the vehicle? xEV MARKET & TRENDS ENABLERS FOR Inside the vehicle SUCCESS SUMMARY What kind of storage CONTACT infrastructure is required, and what is the business case? Outside the vehicle What are the requirements of the billing-process? Source: P3, 9
  • 10. eMobility in the US, 06th April 2011 HMI, P3 Aits The array of xEVs is continuously increasing among every category of vehicle P3 GROUP OVERVIEW xEV MARKET & TRENDS ENABLERS FOR SUCCESS SUMMARY CONTACT Source: P3, CSM 2011 10
  • 11. eMobility in the US, 06th April 2011 HMI, P3 Aits The global EV/HEV market is driven by several major trends P3 GROUP Major Market Trends OVERVIEW xEV MARKET & TRENDS • Li-Ion battery technology advances are allowing Vehicle electrification technology Technology and manufacturing capabilities longer range electric vehicles ENABLERS FOR • Automotive companies and governments are heavily are growing SUCCESS investing in EV/HEV technology SUMMARY • Major governments are raising fuel economy standards & gasoline taxes in order to curb oil usage and reduce CONTACT Fuel economy standards are Fuel Economy dependence on foreign sources increasing fast • OEMs are preparing for large increases in CAFÉ and EU Major standards EV/HEV market • Emission regulations and eventual GHG requirements Emissions and greenhouse gas are expected industry Environmental requirements are increasing • Consumers are demanding “greener” vehicles trends Grid Smart metering infrastructure is • Regulators and utility companies are encouraging smart being deployed metering in order to allow for vehicle recharging Infrastructure • Charging infrastructure readiness is improving Fuel prices are rising and • Oil prices are rising and growing in volatility Fuel Prices becoming more volatile • Consumers are demanding more and more fuel economy in order to reduce their fuel expenses 11
  • 12. eMobility in the US, 06th April 2011 HMI, P3 Aits In both NA & EU, the EV/HEV market is dominated by the Top 10 OEMs P3 GROUP NA EV/HEV market landscape – 2015 EU EV/HEV market landscape – 2015 OVERVIEW xEV MARKET & • Market size in N.A. in 2015 – 1.64 Mill units • Market size in E.U. in 2015 – 0.92 Mill units TRENDS • These Top 10 OEMs hold 92% of the market in • These Top10 OEMs hold 92% of the market ENABLERS FOR N. America in Europe SUCCESS SUMMARY CONTACT 2% Others Others 2% 3% 8% 8% 3% 20% 32% 4% 4% 7% 5% 7% 8% 15% 8% 9% 15% 8% 12% 12% 10% Source: Frost & Sullivan 2009, RB 2010, P3 12
  • 13. eMobility in the US, 06th April 2011 HMI, P3 Aits Globally, the xEV market is expected to have steady and strong growth in both hybrid and electric vehicles P3 GROUP OVERVIEW 2010 – 2016 xEV global production (‘000 units) 2015 xEV production by type (%) xEV MARKET & TRENDS 24% CAGR Total EV/HEV vehicles produced = 3.4 m ENABLERS FOR 3,475 SUCCESS 3,392 Electric Electric SUMMARY 3,111 20% Hybrid - CONTACT 2,676 Mild 2,135 Hybrid - Mild 8% 1,660 Hybrid - 72% 1,153 Full Hybrid - Full 2010 2011 2012 2013 2014 2015 2016 NOTE: EV includes REX; Excludes micro-hybrids Source: P3, Oct 2010 CSM 13
  • 14. eMobility in the US, 06th April 2011 HMI, P3 Aits Many xEVs will be manufactured in Japan/Korea, but production in N. America and Europe are ramping up fast P3 GROUP OVERVIEW 2010 – 2016 xEV global production (‘000 units) 2015 xEV production by region (%) xEV MARKET & TRENDS Total EV/HEV vehicles produced = 3.4 m ENABLERS FOR 3,475 S. Asia 3,392 China SUCCESS China 3,111 N. SUMMARY N. America 5% America 2,676 15% CONTACT 2,135 Europe 1,660 56% 24% Japan/ 1,153 Korea Europe Japan/ Korea 2010 2011 2012 2013 2014 2015 2016 NOTE: S. Asia is less than 0.1% in 2015 Source: P3, Oct 2010 CSM 14
  • 15. eMobility in the US, 06th April 2011 HMI, P3 Aits Each region of the world expects to have a different mix of xEVs P3 GROUP TOTAL xEVs OVERVIEW ELECTRIC VEHICLES HYBRID VEHICLES produced in 2015 (‘000) xEV MARKET & TRENDS Japan/ 88% Korea 1,751 ENABLERS FOR 12% SUCCESS SUMMARY 57% Europe 765 43% CONTACT N. 91% 457 America 9% 37% China 155 63% NOTE: EV includes REX; Excludes micro- and mild-hybrids TOTAL 3,128 Source: P3, Oct 2010 CSM 16
  • 16. eMobility in the US, 06th April 2011 HMI, P3 Aits xEVs are made possible by 3 enabling technology areas – each area has a global supply base which are evolving fast P3 GROUP OVERVIEW xEV MARKET & TRENDS Enabler #1: ENERGY STORAGE ENABLERS FOR SUCCESS Battery pack SUMMARY Battery cells CONTACT Charger Enabler #3: Enabler #2: ELECTRIC DRIVEN ELECTRIC POWER ACCESSORIES Motor Compressor Inverter ED Water pump EV gearbox ED Steering pump DC/DC Converter Brake boost Controller Source: P3 17
  • 17. eMobility in the US, 06th April 2011 HMI, P3 Aits An important trend includes OEM in-sourcing of xEV components – an important trend to consider when entering into the xEV market P3 GROUP OVERVIEW xEV MARKET & Design and manufacturing responsibilities TRENDS MAJOR PRODUCT AREAS SUPPLIERS OEMs ENABLERS FOR SUCCESS Battery packs • At a high level, OEMs are SUMMARY Energy storage Battery cells attempting to take design and manufacturing CONTACT Charger responsibilities of important xEV product Systems areas. Motor • These trends differ by Inverter OEMs and by region. Electric power Gearbox • Most xEV component suppliers are cautious of DC/DC Converter these trends, influencing Controller (VCU) their corporate strategy. Compressor Electric driven Water pump accessories Steering pump Brake boost Source: P3 18
  • 18. eMobility in the US, 06th April 2011 HMI, P3 Aits Agenda P3 GROUP OVERVIEW xEV MARKET & TRENDS P3 Company Overview  ENABLERS FOR SUCCESS SUMMARY  CONTACT xEV market & trends Enablers for Success  Summary 19
  • 19. eMobility in the US, 06th April 2011 HMI, P3 Aits Our challenge within P3 was to combine 2 different cultures – this was one Enabler to establish P3NA in the US auto market P3 GROUP OVERVIEW xEV MARKET & TRENDS ENABLERS FOR SUCCESS SUMMARY Target Target B CONTACT B 3 hr. 2 min. A A Plan 2min. Plan 3 hr. Conclusion: The best way to get from A to B takes 3hr. and 2min. - 20
  • 20. eMobility in the US, 06th April 2011 HMI, P3 Aits 9 Major Evaluation Criteria's (EC) for companies to be successful in xEV market P3 GROUP ECS FOR OEMS/SUPPLIER (-) CURRENT CUSTOMER FOCUS (+) OVERVIEW xEV MARKET & Market analysis + TRENDS 1 ENABLERS FOR SUCCESS 2 Strategic position SUMMARY CONTACT 3 Product portfolio - New business models 4 5 Vertical Integration + 6 Cooperation's/M&A - R&D Expertise 7 8 Production strategy + 9 Supplier business (*) Source rough estimation at 50 P3 xEV Projects - - not enough focus + enough focus 21
  • 21. eMobility in the US, 06th April 2011 HMI, P3 Aits Our P3 Key Success Factors (KSF) to enter the US xEV market P3 GROUP KSF WITHIN P3 MAIN ENABLER OVERVIEW  Set-up a Management “Bridge” on CEO Level xEV MARKET &  Ensure a good employee mixture of American's and German's TRENDS PEOPLE e.g. 80% US employees, 20% German/EU consultants/engineers ENABLERS FOR  Hire the right people SUCCESS (electronics, mechatronics, SW Engineers etc. ) SUMMARY CONTACT  All competence areas are alive and kicking, but continued development of expertise and products COMPETENCIES  Ensure global competence transfer  Combine Strategy Cons and Engineering Service  Develop new creative products  Establish contacts to the universities PRODUCTS  Business development and Flexibility is important  OVERALL: … Listen to the customer…..  Investigation in networking  Boost the Speeches & Publications BRANDING  Tell everybody we are the #1 in xEV Business  Our Mission: Growth is the only way 22
  • 22. eMobility in the US, 06th April 2011 HMI, P3 Aits P3 has built its xEV and alternative Powertrain expertise through 4 primary types of projects P3 GROUP OVERVIEW xEV MARKET & TRENDS ENABLERS FOR Battery Expertise Hybrid E-Vehicle Diagnostics SUCCESS  Li-Ion & NiMH  Cooperation & Program  Specification  Definition and SUMMARY Technologies Management Development : development of Battery Customer Req - > Tech. Management System CONTACT  Technology  E-Motor, Software & spec (House of Quality) BMS requirements Benchmarking High Voltage Technologies  Project Setup  Test Case definition  Safety Concept and validation of BMS  Cost Management  Supplier Selection,  Logistics Requirements, Qualification,  Monitoring/ Diagnosing Concepts & Planning  Technology Optimization of battery usage and Benchmarking  Validation Test Planning event flagging  Program Management & Test data  Prototype Management  Communication and Management  Outsourcing of  Root Cause Assessments visualization of state of Engineering Services  Specification charge and energy Development (SOR)  Supplier Quality  Equipment Supplier usage through the  Process Re-Engineering Management infotainment system  Electronics & BMS  Requirements Definition  Timing Synchronization  Potential for  Production Audits (OEM and Supplier) communication through and Management  Prototype Planning and integrated telematics  Risk Assessment  Cooperation Build Management Management  Master Plan Development 23
  • 23. eMobility in the US, 06th April 2011 HMI, P3 Aits Agenda P3 GROUP OVERVIEW xEV MARKET & TRENDS P3 Company Overview  ENABLERS FOR SUCCESS SUMMARY  CONTACT xEV market & trends Enablers for Success  Summary  24
  • 24. eMobility in the US, 06th April 2011 HMI, P3 Aits Summary for successful xEV Business in the USA P3 GROUP FOCUS ON KEY CONCLUSIONS OVERVIEW xEV MARKET &  Strategic company positioning TRENDS  OEM/Supplier long term strategic ENABLERS FOR partnerships CUSTOMER SUCCESS  Strategic relationships with utility SUMMARY companies  Enough technical talent especially CONTACT PEOPLE automotive electrical and software engineers PRODUCT  Use global expertise network  Vehicle system integration capabilities  Li-Ion battery-design for vehicle range, long life, and serviceability (After market)  Standardization of core component designs (especially in motors/inverters) 25
  • 25. eMobility in the US, 06th April 2011 HMI, P3 Aits Thank you for your attention! P3 GROUP listen consult OVERVIEW Dr. Samit Ghosh CEO P3 North America, Inc. xEV MARKET & TRENDS +1 248 818 0531 Samit.Ghosh@p3-group.com ENABLERS FOR SUCCESS SUMMARY CONTACT implement Rainer Aits CEO P3 automotive + 49 163 75 33 770 rainer.aits@p3-group.com Dieses Dokument enthält vertrauliche Informationen der P3 — Group und darf ohne die ausdrückliche schriftliche Genehmigung nicht vervielfältigt oder einem Dritten gegenüber enthüllt werden. Dieses Dokument und sein Inhalt dürfen nur zu bestimmungsgemäßen Zwecken verwendet werden. This document contains P3 — Group proprietary information and shall at all times remain the property of P3 — Group. It shall be distributed and used only by the subcontractor staff registered on the distribution list of this document. The subcontractor is not allowed to copy this document without P3 — Group prior written consent. It shall not be used, distributed or copied by any other third part without P3 — Group prior written consent. 26
  • 26. eMobility in the US, 06th April 2011 HMI, P3 Aits Global car sales Source: GBI March 2010 27