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COUNTERFLOW COOLING TOWERS
POLACEL
CMDR SERIES
Experts in Heat Exchange.
GEA Heat Exchangers has changed: another new standalone
company has been created out of the former Heat Exchanger
Division of the GEA Group AG. The name Kelvion is new, but
we continue as global experts in heat exchange.
As always, we remain committed to earning your trust.
You’ll still recognize us. We continue to develop our products,
manufacture them with precision and distribute globally. We con­-
tinue to offer one of the world‘s largest heat exchanger product
portfolios: Plate heat exchangers, shell & tube heat exchangers,
finned tube heat exchangers, modular cooling towers and refrige-
ration heat exchangers for a wide range of applications.
We operate in global markets for power generation, oil and gas,
chemistry, marine applications, climate and environment, and
food and beverages. From us, you can expect products with
outstanding levels of efficiency, safety, and sustainability. More
importantly, we care about your business, like close, trusted
partners.
Customers rely on us to understand their needs, boost their
performance, and deliver products that always get the job done.
We compete for the toughest deals, in the harshest environments.
But we‘re not too big to care. We’re Kelvion – ready to take on the
challenges of heat exchange. www.kelvion.com
WE ARE
KELVION –
THE NEW
BRAND
IN HEAT
EXCHANGE
CUSTOM-MADE
OUT OF STANDARD
COMPONENTS
Characteristics:
	 Over 40 years of experience in the development,
design, production, installation and maintenance
of cooling towers
	 Modular products available for all popular sizes
	 Extreme durability through the usage high quality
materials like stainless steel, glass fiber reinforced
plastics and thermoplastics like polypropylene
	 Over 500 models in both counter and cross flow
certified in the thermal rating program of the
Cooling Technology Institute (CTI)
	 Customizable to your demands by our own
sales engineers
POLACEL CMDR
COOLING TOWERS
Kelvion designs, manufactures and maintains cooling towers
for process and climate Cooling. Our energy-efficient and
environmentally-friendly cooling water generators stand out
because of the complete quality policy we employ.
The Polacel CMDR systems combine a high cooling capacity
with low energy consumption. The modules are supplied ready
to use and they are easy to adjust to cooling requirements and
the available space. Whether they are used single or in series.
The cooling performance of these cooling towers is optimal and
operation is problem free. The efficient Polacel CMDR systems are
the best choice for man and his environment.
The Effect of Counterflow
Polacel CMDR cooling towers work on the principle of counterflow.
This means that the water flows down while the air is pulled upwards
by a fan. As the water flows further through the system, the air it
encounters is fresher. In other words cooler and less saturated with
moisture. Counterflow cooling towers can approach the wet bulb
temperature better compared to crossflow cooling towers.
Benefits
	 HVAC
	 Chemical Industry
	 Power and Engery
	 Metallurgy and Paper
	 One contact person for
all Solutions
	 Globally active in more
than 40 countries
	 Maximum availability,
security of operation
and system efficiency
COOLING WITH A GEARED
MOTOR ON AN AXIAL FAN
The Polacel CMDR series are characterized by a compact motor
gearbox combination that is mounted directly on top of the cooling
tower above the axial fan. The cooling generated by evaporation of
approximately 1% of the cooling water. The direct contact between
water and ambient air is created over the surface of plastic fills.
The cooling towers have a counter flow configuration, this provides
the most efficient exchange of enthalpy and the coldest water.
Although modular by size the Polacel CMDR series can be adapted
to the requirements of the customer with regards to noise limitations
or heavy duty water conditions.
Polacel CMDR series of modular cooling towers. These models
have a successful history in the market for industrial cooling tower
applications. The modular built standard cells are Available in
a range of 14 sizes between 12 an 120m2
. Most applications are
industrial water cooling between 1 and 30 MW per cell.
Benefits:
	 Built for continuous operation over long lifetime
	 Proven concept
	 Standardized 3D modeling stand for an easy and reliable
assembly on site
	 All models can be hoisted completely preassembled
	 Structural strength has been calculated for a variety
of wind loads and seismic conditions
	 Low noise measurements can easily be integrated
in every model
	 Special applications with trickle fill and heavy duty grids
Cooling performance measured: The wet Bulb
The wet bulb temperature is in fact the lowest temperature that
can be achieved by air cooling in different circumstances.
This temperature can be measured by wrapping a glass
thermometer in a piece of cotton that has been drenched in
water and placing in a stream of air. The water will evaporate and
lose heat. (sweating while taking exercise has the same function
and makes a “cooling tower” out of our skin). The wet bulb
temperature is therefore lower than the ambient temperature.
Cooling towers try to approach this achievable minimum
temperature using as little energy and as efficiently as possible.
The Polacel CMDR range succeeds in doing this and combines
maximum efficiency with low power consumption, and therefore
minimal costs.
Pre-assembling
Polacel CMDR cooling towers can be easily assembled on site.
Using the extended manuals with 3D instructions. If required,
the smaller models Polacel CMDR can be delivered completely
pre-assembled on a low loader. Then the complete cooling tower
can be shipped to its final destination in 2 pieces.
Modules to size
The cooling water temperature (inlet and outlet), the wet
bulb temperature, noise and the water load are the five most
important factors in the selection of a cooling tower.
Kelvion makes an inventory of the requirements together with
the client and uses this inventory as the basis of the design for
a suitable solution. The modular Polacel CMDR system can be
extended and there are standard solutions available for different
capacity needs. Kelvion engineers make customized changes to
meet special requirements.
Noice reduction
Mostly cooling towers are standing on a roof or at the edge of the
site. The noise produced by the cooling tower such as the fan,
falling water and the electrical motor or geared motor can be a
problem. Kelvion has put a number of developments into practice
that reduces the noise nuisance. Larger fans ( lower speed, less
noise and higher efficiency) floating silencers to reduce the noise
of splashing water. There are also other noise reducing measures
that combat the different sources of noise. Kelvion makes
calculations for all cooling towers in relation to the requirements
laid down in environmental permits.
The security of quality
Kelvion designs and manufacturers cooling towers with long
lifetimes and minimal maintenance needs. This is achieved through
the materials used - stainless steel combined with glass fibre and
plastic - the sound design and the experience of our engineers.
The result is a cooling tower that is low maintenance, energy
efficient and able to supply constant excellent problem-free
performance.
Advice and service
Kelvion builds cooling modules that meet precise specifications.
Our sales engineers give advice, analyze your wishes and take
personal responsibility for delivery so that your order is completely
in line with your instructions.
Kelvion own service organization specializes in cooling tower
maintenance. Irrespective of brand or version, the maintenance
specialists know all the ins and outs of the whole technical area
and are involved in the latest developments.
Kelvion has broad experience in cooling tower maintenance.
We work in accordance with the requirements described by ISO,
VCA, VDMA, CTI and Eurovent. The technicians can carry out the
maintenance needed in virtually every location and in practically
any time frame.
	 Only a minimum number of support points are necessary as a result of the self-supporting
foundation and the high internal stiffness
	 Completely transportable, ready to be installed
	 The Polacel frost-proof water tank can withstand sub-zero temperatures
	 The Polacel CMDR system can also be installed on existing water basin
	 The extendable modular system has virtually no limitations in terms of form and capacity
	 All structural design premises are analyzed and tested by means of dynamic calculations and
computer studies beforehand.
THE ADVANCE DESIGN ENGINEERING
HAS ALSO RESULTED IN A NUMBER OF
SPECIAL STRUCTURAL ADVANTAGES
Benefits:
	 Stand alone
	 Inline
	 Back to back arrangements
Kelvion B.V.
Vlijtstraat 25
7005 BN Doetinchem
Netherlands
P.O. Box 296
7000 AG Doetinchem
Netherlands
Phone: +31 314 371 414
Fax: +31 314 344 884
E-mail: doetinchem@kelvion.com
www.kelvion.com

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brochure_Kelvion_Polacel CMDR 2016-Eng

  • 2. Experts in Heat Exchange. GEA Heat Exchangers has changed: another new standalone company has been created out of the former Heat Exchanger Division of the GEA Group AG. The name Kelvion is new, but we continue as global experts in heat exchange. As always, we remain committed to earning your trust. You’ll still recognize us. We continue to develop our products, manufacture them with precision and distribute globally. We con­- tinue to offer one of the world‘s largest heat exchanger product portfolios: Plate heat exchangers, shell & tube heat exchangers, finned tube heat exchangers, modular cooling towers and refrige- ration heat exchangers for a wide range of applications. We operate in global markets for power generation, oil and gas, chemistry, marine applications, climate and environment, and food and beverages. From us, you can expect products with outstanding levels of efficiency, safety, and sustainability. More importantly, we care about your business, like close, trusted partners. Customers rely on us to understand their needs, boost their performance, and deliver products that always get the job done. We compete for the toughest deals, in the harshest environments. But we‘re not too big to care. We’re Kelvion – ready to take on the challenges of heat exchange. www.kelvion.com WE ARE KELVION – THE NEW BRAND IN HEAT EXCHANGE
  • 3. CUSTOM-MADE OUT OF STANDARD COMPONENTS Characteristics: Over 40 years of experience in the development, design, production, installation and maintenance of cooling towers Modular products available for all popular sizes Extreme durability through the usage high quality materials like stainless steel, glass fiber reinforced plastics and thermoplastics like polypropylene Over 500 models in both counter and cross flow certified in the thermal rating program of the Cooling Technology Institute (CTI) Customizable to your demands by our own sales engineers
  • 4. POLACEL CMDR COOLING TOWERS Kelvion designs, manufactures and maintains cooling towers for process and climate Cooling. Our energy-efficient and environmentally-friendly cooling water generators stand out because of the complete quality policy we employ. The Polacel CMDR systems combine a high cooling capacity with low energy consumption. The modules are supplied ready to use and they are easy to adjust to cooling requirements and the available space. Whether they are used single or in series. The cooling performance of these cooling towers is optimal and operation is problem free. The efficient Polacel CMDR systems are the best choice for man and his environment. The Effect of Counterflow Polacel CMDR cooling towers work on the principle of counterflow. This means that the water flows down while the air is pulled upwards by a fan. As the water flows further through the system, the air it encounters is fresher. In other words cooler and less saturated with moisture. Counterflow cooling towers can approach the wet bulb temperature better compared to crossflow cooling towers. Benefits HVAC Chemical Industry Power and Engery Metallurgy and Paper One contact person for all Solutions Globally active in more than 40 countries Maximum availability, security of operation and system efficiency
  • 5. COOLING WITH A GEARED MOTOR ON AN AXIAL FAN The Polacel CMDR series are characterized by a compact motor gearbox combination that is mounted directly on top of the cooling tower above the axial fan. The cooling generated by evaporation of approximately 1% of the cooling water. The direct contact between water and ambient air is created over the surface of plastic fills. The cooling towers have a counter flow configuration, this provides the most efficient exchange of enthalpy and the coldest water. Although modular by size the Polacel CMDR series can be adapted to the requirements of the customer with regards to noise limitations or heavy duty water conditions. Polacel CMDR series of modular cooling towers. These models have a successful history in the market for industrial cooling tower applications. The modular built standard cells are Available in a range of 14 sizes between 12 an 120m2 . Most applications are industrial water cooling between 1 and 30 MW per cell. Benefits: Built for continuous operation over long lifetime Proven concept Standardized 3D modeling stand for an easy and reliable assembly on site All models can be hoisted completely preassembled Structural strength has been calculated for a variety of wind loads and seismic conditions Low noise measurements can easily be integrated in every model Special applications with trickle fill and heavy duty grids
  • 6. Cooling performance measured: The wet Bulb The wet bulb temperature is in fact the lowest temperature that can be achieved by air cooling in different circumstances. This temperature can be measured by wrapping a glass thermometer in a piece of cotton that has been drenched in water and placing in a stream of air. The water will evaporate and lose heat. (sweating while taking exercise has the same function and makes a “cooling tower” out of our skin). The wet bulb temperature is therefore lower than the ambient temperature. Cooling towers try to approach this achievable minimum temperature using as little energy and as efficiently as possible. The Polacel CMDR range succeeds in doing this and combines maximum efficiency with low power consumption, and therefore minimal costs. Pre-assembling Polacel CMDR cooling towers can be easily assembled on site. Using the extended manuals with 3D instructions. If required, the smaller models Polacel CMDR can be delivered completely pre-assembled on a low loader. Then the complete cooling tower can be shipped to its final destination in 2 pieces. Modules to size The cooling water temperature (inlet and outlet), the wet bulb temperature, noise and the water load are the five most important factors in the selection of a cooling tower. Kelvion makes an inventory of the requirements together with the client and uses this inventory as the basis of the design for a suitable solution. The modular Polacel CMDR system can be extended and there are standard solutions available for different capacity needs. Kelvion engineers make customized changes to meet special requirements. Noice reduction Mostly cooling towers are standing on a roof or at the edge of the site. The noise produced by the cooling tower such as the fan, falling water and the electrical motor or geared motor can be a problem. Kelvion has put a number of developments into practice that reduces the noise nuisance. Larger fans ( lower speed, less noise and higher efficiency) floating silencers to reduce the noise of splashing water. There are also other noise reducing measures that combat the different sources of noise. Kelvion makes calculations for all cooling towers in relation to the requirements laid down in environmental permits. The security of quality Kelvion designs and manufacturers cooling towers with long lifetimes and minimal maintenance needs. This is achieved through the materials used - stainless steel combined with glass fibre and plastic - the sound design and the experience of our engineers. The result is a cooling tower that is low maintenance, energy efficient and able to supply constant excellent problem-free performance. Advice and service Kelvion builds cooling modules that meet precise specifications. Our sales engineers give advice, analyze your wishes and take personal responsibility for delivery so that your order is completely in line with your instructions. Kelvion own service organization specializes in cooling tower maintenance. Irrespective of brand or version, the maintenance specialists know all the ins and outs of the whole technical area and are involved in the latest developments. Kelvion has broad experience in cooling tower maintenance. We work in accordance with the requirements described by ISO, VCA, VDMA, CTI and Eurovent. The technicians can carry out the maintenance needed in virtually every location and in practically any time frame. Only a minimum number of support points are necessary as a result of the self-supporting foundation and the high internal stiffness Completely transportable, ready to be installed The Polacel frost-proof water tank can withstand sub-zero temperatures The Polacel CMDR system can also be installed on existing water basin The extendable modular system has virtually no limitations in terms of form and capacity All structural design premises are analyzed and tested by means of dynamic calculations and computer studies beforehand. THE ADVANCE DESIGN ENGINEERING HAS ALSO RESULTED IN A NUMBER OF SPECIAL STRUCTURAL ADVANTAGES Benefits: Stand alone Inline Back to back arrangements Kelvion B.V. Vlijtstraat 25 7005 BN Doetinchem Netherlands P.O. Box 296 7000 AG Doetinchem Netherlands Phone: +31 314 371 414 Fax: +31 314 344 884 E-mail: doetinchem@kelvion.com