Fusion Formatics Corporation offers computer aided design, engineering, and additive manufacturing services. They use advanced CAD software like Netfabb to design parts with hollow cores or lattice structures that are lighter and stronger than solid parts. This allows them to reduce material usage and production costs while optimizing parts for 3D printing. Fusion Formatics works with companies in industries like automotive, aerospace, medical, and consumer products.

1. Contact Us
(562) 889-3880
Info@FusionFormatics.com
Fusion Formatics Corporation
Fusion Formatics Corporation offers computer
aided design (CAD), engineering and additive
manufacturing services to equipment and
component manufacturers, design firms,
prototyping and tooling companies and companies
requiring the low volume production of special
parts. The Fusion Formatics competitive advantage
is its advanced design and engineering capabilities.
In addition to common CAD software, the
Company uses and distributes Netfabb
software, an innovative software suite that
provides tools for applying hollow-core and lattice
structures to parts that were heretofore solid,
thereby reducing material and weight while
optimizing for Additive Manufacturing/3Dprinting.
Using these advanced technologies the Company’s
engineers can make existing parts lighter while
retaining necessary functional strength, and
reduce production cost through Additive
Manufacturing. When used to their fullest
potential, these technologies enable the design
and manufacture of parts that previously could
not be made through traditional subtractive
processes.
Fusion Formatics is based in Long Beach,
California where it is focused primarily on the
automotive, aerospace, medical and consumer
products industries.
The Future Is Now

2. Fusion Formatics can help you get there.
About Us
Services / Consulting Applications
Fusion Formatics understands the strategic impact of
this new technology on business and economic models.
We can walk your company through the implications for
your business model—from the reduction or elimination
of inventory maintained on-hand to the disruption of
traditional supply chains to the changing economics of
producing goods in small quantities in the U.S. on a
distributed basis through additive processes. We can
show you how AM enables designers to design things
that could not be made using traditional processes,
and how existing parts can be made lighter, stronger,
cheaper and faster using additive manufacturing
processes.
The capabilities of AM/3D printing hardware are evolving
rapidly — able to build larger components, achieve
greater precision and finer resolution at higher speeds
and at lower costs than ever before. These advances
have brought the technology to a tipping point where
additive manufacturing has emerged as a viable
alternative to conventional manufacturing processes.
Fusion Formatics is a design and engineering firm that
provides expertise in additive manufacturing. We can
assist you with how to leverage 3D design techniques,
create new 3D designs, convert existing CAD files to
machine ready program codes, use 3D scanning for
replicating and modifying existing parts, and production
of parts. Enormous benefits are available to companies
who choose to leverage this technology.
Our design engineers will work with clients
to optimize designs to get the most out of
the additive manufacturing process. We
can also help clients design a part or product
from the ground up which is designed specifically
to be made using additive manufacturing processes.
This allows clients to get the most
out of the part by tailoring it to
be as efficient as possible for its
intended purpose, such as: more
efficient fluid flow in intake manifolds
or plumbing fixtures, unique geometries
for heat exchangers and custom cooling
equipment for better heat transfer, or
stronger, lighter structual parts through
hollow-core or lattice designs.
Design & CAD Modeling Using
Solidworks
Client CAD File Optimization
Client CAD File Debugging &
Trouble-Shooting
CAD File Conversion To 3D
Printer Readable Code
Our Design And Engineering Services Include:
We Use A Variety Of CAD/CAE/CAM
Software Tools For CAD Modelling:
SolidWorks for CAD modelling Simulation
& Optimization
Mimics For Converting Magnetic Resonance
Imaging (MRI) Computer Tomography (CT)
Data In CAD Models
Netfabb For Designing Hollow-Core
Structures, Data Preparation & Debugging
CAMWorks For Programming CNC
Machining & Finishing Processes
Our 3D scanning services can help accurately
capture CAD data from physical, real
world parts to modify them using our
CAD software and manufacture new
parts with redesigned elements.
This is beneficial during reverse
engineering processes for existing parts,
for capturing body-scan data for use
in biomedical engineering, or designing
custom ergonomic goods and accessories
for sports, medical or industrial use.
Whether we design the part or tool
or use the client’s CAD file,
our strategic collaborators can
print in almost any material to
the exact specifications
required.
Our post printing quality control
ensures that the part meets
the required specs.
3D Scanning
3D Printing / Rapid Prototyping
Aerospace
Automotive
Medical
Product Development
CAD Design Engineering
Fusion Formatics targets the motor
vehicle industry including the
aftermarket where custom
or replacement parts are
needed. Using a variety of
scanning and CAD modeling
technologies the Company
can replicate parts that
are no longer available,
such as this 1917 Harley
Davidson cylinder head.
In aerospace weight reduction and
structural integrity are key, but
sometimes conflicting, objectives.
Using sophisticated Netfabb software
the Company can redesign parts to
achieve both objectives such as this GE
engine mount that weighs 82% less than
its predecessor but is actually stronger.
Using powerful software tools
Fusion Formatics has the ability
to improve the quality of care
and the patient experience by
converting CT/MRI images into
models of bones, joints and
organs that can be printed in
plastic such as the half-heart
below. With these models
physicians know exactly what
they are dealing with before
they have to deal with it.
Fusion Formatics has the ability to
make prototypes and manufacture
tooling at a fraction of the
time and cost of traditional
processes. This is particularly
advantageous for consumer
products companies where
time-to-market is especially
critical. Tools can be designed
then easily modified once initial
prototypes have been made.
Consumer Products