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Shahid Abdur Rab Serniabat Textile Engineering College,
Barisal
Recent Re-searchandDevelopment inTextile Wet
Processing
Presented By
Debubrata Modak
ID: B20141043
Submitted to
Our Honourable Teacher
Pronoy Halder
Outline…
What is Textile wet processing?
What is R & D in wet processing?
Why R & D?
Recently developed technology in wet processing?
Plasma technology in textile?
What is plasma?
Why plasma?
Classification of plasma?
Parameter of plasma treatment?
How dose plasma works?
Result of plasma treatment?
Aim of plasma technology?
Application of plasma technology in wet processing?
Advantage of plasma technology?
Drawback of plasma technology?
Conclusion
What is Textile wet processing?
Textile wet processing is the process where
textile materials is treated with water or
various types of chemical for removing
impurities, increasing strength & luster,
coloration and finishing of textile materials.
Example,
Preparatory process
Dyeing process
Printing process
Finishing process
What is R & D in wet processing?
“Research & development is a process of
developing old technology and communicate with
the new technology”
I mean, development of machinery & working
process and placement of new technology to
reduce human efforts.
Why R & D?
• To Communicate with new technology.
• To predict about future challenges and solutions.
• To reduce dependency.
• To reduce effect on environmental elements.
• To improve functionality.
Recently developed technology in wet processing?
• Plasma Technology.
• Ultrasonic Assisted Wet Processing.
• Digital printing Technology.
• Nano Technology.
• Bio-Technology.
• Microwaves Technology
• Electrochemical dyeing
• Waterless dyeing with Supercritical Carbon Dioxide (scCO2)
• Ozone technology
• Foam finishing Technology
Plasma technology in textile
• Since the early 1980s, many research work has been going on
in many laboratories about low pressure plasma.
• Next 15 year, research has done continuously.
• Despite of all the great benefits, research has done slowly.
What is plasma?
Plasma is often called the "Fourth State of
Matter,"
Plasma is an ionized gas consist of positive
ions and free electrons proportionately.
A gas becomes a plasma with the addition of
high heat and high pressure
Classification of plasma
• High-temperature plasma ( about100 million °C)
• Low-temperature ( ≈ near 50 °C - used for textile applications)
• Low pressure plasma
• Atmospheric pressure plasma
Why plasma?
Plasma processing Traditional wet chemistry
Medium Treatment by excited gas phase Water-based
Energy consumption Low High
Water consumption Negligible High
Reaction type Complex & multifunctional Simpler, well established
Environmental effect Eco- friendly polluting
Potential for new
process
Great potential, field in state of
rapid development
Very low, technology static
Plasma Parameter
• Primary parameters:
Gas type
Resident type
• Secondary parameters:
Gas flow
Frequency
Power
Pressure
•Ambient temperature: 30-40 °C
•Gasses:O2,N2,Ar,He,C,F,H2,CH4…..
•Frequency type: KHz, MHz, GHz
How dose plasma works?
1. Firstly, Gases are heated and charged
to plasma state
2.Then fabric is placed between two
electrode.
3.After this, gases are directed on the
sample piece in the form of high velocity
stream.
Result of plasma treatment
Ultraviolet Protection Factor (UPF) Flame retardant
Result of plasma treatment
Process
parameters
Samples 1
(Conventional
method)
Samples 2
(Plasma)
Ag nano 150ppm 100ppm
TiO2/SiO2 1.5% 1%
Sample Antibacteria
l properties
%
Before wash
Antibacteria
l properties
%
After 20
wash
control
cotton
No
reduction
No
reduction
TiO2-.5% 99 92
TiO2-1% 98 95
TiO2-1.5% 99 98
Antibacterial30% less chemical used
Application of plasma technology in wet processing
Aim of Plasma Technology
Multi-
Function
Flame
Retardant
Anti-statical
Antibacterial
Hydrophilic &
Hydrophobic
Crease-
resistance
UV
protective
Advantage of plasma technology
• It increases abrasion resistance of cotton materials.
• It increases dyeing speed.
• It gives anti-dirt properties.
• It increases hydro-philicity of fabrics.
• Increase color & wash fastness.
Drawback of plasma technology
Plasma treatment, however, does have certain drawbacks.
• This treatment produce harmful gasses such as
ozone and nitrogen oxides during operation.
• High cost of the plasma device.
• Less availability.
• Requires skilled operator
Conclusion
Plasma can be an interesting alternative from
conventional process. Because it is operator
friendly and environment friendly, done in dry
atmosphere and completely controllable.so
every country should use plasma technology in
textile as soon as possible.
Thank you
Any Question

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PLASMA TECHNOLOGY IN TEXTILE WET PROCESSING

  • 1. Shahid Abdur Rab Serniabat Textile Engineering College, Barisal
  • 2. Recent Re-searchandDevelopment inTextile Wet Processing Presented By Debubrata Modak ID: B20141043 Submitted to Our Honourable Teacher Pronoy Halder
  • 3. Outline… What is Textile wet processing? What is R & D in wet processing? Why R & D? Recently developed technology in wet processing? Plasma technology in textile? What is plasma? Why plasma? Classification of plasma? Parameter of plasma treatment? How dose plasma works? Result of plasma treatment? Aim of plasma technology? Application of plasma technology in wet processing? Advantage of plasma technology? Drawback of plasma technology? Conclusion
  • 4. What is Textile wet processing? Textile wet processing is the process where textile materials is treated with water or various types of chemical for removing impurities, increasing strength & luster, coloration and finishing of textile materials. Example, Preparatory process Dyeing process Printing process Finishing process
  • 5. What is R & D in wet processing? “Research & development is a process of developing old technology and communicate with the new technology” I mean, development of machinery & working process and placement of new technology to reduce human efforts.
  • 6. Why R & D? • To Communicate with new technology. • To predict about future challenges and solutions. • To reduce dependency. • To reduce effect on environmental elements. • To improve functionality.
  • 7. Recently developed technology in wet processing? • Plasma Technology. • Ultrasonic Assisted Wet Processing. • Digital printing Technology. • Nano Technology. • Bio-Technology. • Microwaves Technology • Electrochemical dyeing • Waterless dyeing with Supercritical Carbon Dioxide (scCO2) • Ozone technology • Foam finishing Technology
  • 8. Plasma technology in textile • Since the early 1980s, many research work has been going on in many laboratories about low pressure plasma. • Next 15 year, research has done continuously. • Despite of all the great benefits, research has done slowly.
  • 9. What is plasma? Plasma is often called the "Fourth State of Matter," Plasma is an ionized gas consist of positive ions and free electrons proportionately. A gas becomes a plasma with the addition of high heat and high pressure
  • 10. Classification of plasma • High-temperature plasma ( about100 million °C) • Low-temperature ( ≈ near 50 °C - used for textile applications) • Low pressure plasma • Atmospheric pressure plasma
  • 11. Why plasma? Plasma processing Traditional wet chemistry Medium Treatment by excited gas phase Water-based Energy consumption Low High Water consumption Negligible High Reaction type Complex & multifunctional Simpler, well established Environmental effect Eco- friendly polluting Potential for new process Great potential, field in state of rapid development Very low, technology static
  • 12. Plasma Parameter • Primary parameters: Gas type Resident type • Secondary parameters: Gas flow Frequency Power Pressure •Ambient temperature: 30-40 °C •Gasses:O2,N2,Ar,He,C,F,H2,CH4….. •Frequency type: KHz, MHz, GHz
  • 13. How dose plasma works? 1. Firstly, Gases are heated and charged to plasma state 2.Then fabric is placed between two electrode. 3.After this, gases are directed on the sample piece in the form of high velocity stream.
  • 14. Result of plasma treatment Ultraviolet Protection Factor (UPF) Flame retardant
  • 15. Result of plasma treatment Process parameters Samples 1 (Conventional method) Samples 2 (Plasma) Ag nano 150ppm 100ppm TiO2/SiO2 1.5% 1% Sample Antibacteria l properties % Before wash Antibacteria l properties % After 20 wash control cotton No reduction No reduction TiO2-.5% 99 92 TiO2-1% 98 95 TiO2-1.5% 99 98 Antibacterial30% less chemical used
  • 16. Application of plasma technology in wet processing
  • 17. Aim of Plasma Technology Multi- Function Flame Retardant Anti-statical Antibacterial Hydrophilic & Hydrophobic Crease- resistance UV protective
  • 18. Advantage of plasma technology • It increases abrasion resistance of cotton materials. • It increases dyeing speed. • It gives anti-dirt properties. • It increases hydro-philicity of fabrics. • Increase color & wash fastness.
  • 19. Drawback of plasma technology Plasma treatment, however, does have certain drawbacks. • This treatment produce harmful gasses such as ozone and nitrogen oxides during operation. • High cost of the plasma device. • Less availability. • Requires skilled operator
  • 20. Conclusion Plasma can be an interesting alternative from conventional process. Because it is operator friendly and environment friendly, done in dry atmosphere and completely controllable.so every country should use plasma technology in textile as soon as possible.