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REPURPOSE:

Make a fan with a vacuum cleaner
Level

Oscar            Tinkerer
Vega
Castefa, Spain     amplifier
                               Originally Amplified by Oscar Vega, 2011
                               www.amplify.com/profiles/OscVega1029
BEFORE STARTING
- This tutorial is made for Electrolux's vacuum cleaner Motors.
For related tutorials check here:
www.amplify.com/vacuumcleanerhacks

- Check the manual difficulty level. We suggest you to
understand your level to avoid any risks. If you don’t know in
what level you are in, take a look at our level guide:
www.amplify.com/levelguide.

- If you don’t have the necessary level but you still want to
build the item, please, contact us to book a time in our
premises.

-If you haven’t disassembled the vacuum cleaner yet. You can
find the tear up tutorial on how to do it at:
www.amplify.com/ tutorials/ tearups/eleultra1

- If you already disassembled the vacuum cleaner the Motor
inside should look approximately like in the diagram below.
STRUCTURE

     30
      MIN.


Estimated time          Rookie Level


Sequence of assembly:


 1    PROTECTION                       2   SUPPORT   3   BLADES




                            +
                                                     4   SWITCH
COMPONENTS
You already have:

                        Motor                                               Washer and Nut M6




The repurposing kit should contain:

                  Screws M3                                                         Rib Frame x4
 Blades                                    Ribs x8


                 x12           x7


                                                                 Connectors                         Central Part
                   Blades                                            x4
                  Support



          x3



Middle Support                Battery Pack           Switch            Cable 1 m                    Motor Cover




Horizontal Support x2


                                                    Battery 12V


Vertical Support x2



                 If any of this components is missing please contact us at; www.amplify.com / materials
TOOLS
Impact      Screw                    Wrench                       Cable                     Clamp x2
Glue        Driver                                                Stripper




           quadrex

Plastic                              Heavy                                                Electric
Gloves                               Book x 4                                             Screwdriver




          Soldering                                            Lead
          Pen                                                  Wire




          If you miss any of the tools above you can contact Amplify to rent them or buy a kit.
INSTRUCTIONS
    1   PROTECTION



Connecting the Rib Frames
Add a drop of Impact Glue to
the Rib frame and join them to the
Connectors using the marks as
reference.



a


                                     Repeat 4 times

b                                    We willl do this four times until we
                                     get a circular frame. Then put a heavy
                                     book on top of each connector and let
                                     the glue dry.


c
2     Support


T-shaped structure                       Do it again

Meanwhile, we take the vertical          Repeat the process on the other
and Horizontal Support and bring it      side. so you will get two T-shaped
to the position showed in the picture.   supports.



 Vertical Support


                Horizontal Support
                                     b
           a

82°             82°
                                     c




Screw them together with two
long screws so they form a
T-shape.




        25 cm


                 b
                     c
Getting the base stable                                   Cool!
Once we have the two T-shapes,                            Now we have the support almost
we position the Middle Support                            complete. It should look like this.
at the same height as the holes in the
Vertical Support.




 Vertical Support         Vertical Support

            b
                                         Middle Support
                                   a

            c



                                                                       Middle Support




We use two large screws to attached
the Middle Support to the Vertical
Support.. And we repeat the same
action to the other side.
Adding the Motor Cover
Bring the end of the Vertical Support
(90°) to the groove on the Motor
Cover and fix them together using
two long screws.




    b
                                        Repeat in the other side
              a
              a
                                        Do the same in the other side until
                                        get the same as in the figure.
        90°
3     Blades


Inserting the blades
We take the Blades Support and
insert a blade into the grooves.




  Stop




  Stop




Then reach the short screws and
screw them perpendicularly to the
Blade surface in the two
holes on the blades.

                                    Repeat the process 3 times
                                    Until you get the right the same result
                                    as in the picture.
Attaching the blade group
Unscrew the Nut in the Motor and
insert the bladessupport to the Motor
like in the figure.




                a




                                        b




                                            Hurray!
                                            The blades are ready to be used.
                    C
Fasten the ribs
                                      Once the 3 ribs are in position,
 1.1   PROTECTION                     we grab the Rib Frame and insert
                                      its grooves into the 3 ribs slots.
                                      Make sure that the Connectors
Inserting ribs                        of the Rib Frame, are facing the
                                      back of the Motor Cover.
We will bring the support group,
and slide in the slots of the Motor
Cover the ribs.
We will insert 3 ribs first.
Inserting the Motor                       More ribs
Insert the Motor together with the        Repeat the process of inserting the ribs
blades inside the Motor Cover.            in the grooves of the Motor Cover
Watch out the the ribs. The blades        while matching the ones in the Rib Frame
should pass before the Motor body.        until you get the same result as the picture.




    Do not insert the Motor completely.
    Leave some room for the ribs to be
    placed . When all are placed, push
    the Motor to the end.
Almost there                      Perfect!
Now we take the Central           Now that we have all the body assembled
Part and slide it in the middle   like in the diagram, it’s time to start with
of the Ribs, connecting           the Switch installation.
all the Ribs together.
4    Switch                               Inserting the Cables
                                           We unscrew partially two of the screws at
Cutting the Cable                          the Connection block. Then we bring the
                                           Cables of the Motor and insert them on
Cut the cables hanging out of the          the Connection block.
Motor Cover, to approximately 5 cm each.


                                                                              a




     5 cm




                                                                              b


 Strip the Cable to see the tip of the
 Cable core.
Cut the Cable                          Joining the Cables in the Switch
in the middle approximately at 50 cm   Unscrew the Switch and bring the Cables from
and strip the wires the Cable at       The Battery and also from the Motor, and place
both end.                              them inside the switch.

       a           50 cm

                                          a                   b             c




      b




                                          a                   b             c



Insert the wires
Introduce the wires of one the free
                                       Once you have all
cut Cable on the Battery Pack holes
                                       inside, you will get
and solder them.
                                       a similar result as
                                       in the picture.
Attach the Battery Pack
    Position the Battery Pack 5 cm
    below the Middle Support in
    the back of the Vertical Support
         Vertical Support




                                       Middle Support
                              5 cm
a




    Then screw in the screw in the middle
    of the Battery Pack.
         Vertical Support




                                       Middle Support
                              5 cm
b




                                                        Congratulations!
                                                        You made it! Now you have a Fan.
SUGGESTIONS
- The vacuum cleaner motor, can reach 230 V.
We recommend no to power it to that voltage. Can cause
serious injuries to the people and its sorroundings.

- Keep all the connections tight and protected.

- If any of the parts it’s broken during the process, please
contact us.
Any problem with the equipment please contact us at; www.amplify.com / contact

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Make a fan with a vacuum cleaner

  • 1. REPURPOSE: Make a fan with a vacuum cleaner
  • 2. Level Oscar Tinkerer Vega Castefa, Spain amplifier Originally Amplified by Oscar Vega, 2011 www.amplify.com/profiles/OscVega1029
  • 3.
  • 4. BEFORE STARTING - This tutorial is made for Electrolux's vacuum cleaner Motors. For related tutorials check here: www.amplify.com/vacuumcleanerhacks - Check the manual difficulty level. We suggest you to understand your level to avoid any risks. If you don’t know in what level you are in, take a look at our level guide: www.amplify.com/levelguide. - If you don’t have the necessary level but you still want to build the item, please, contact us to book a time in our premises. -If you haven’t disassembled the vacuum cleaner yet. You can find the tear up tutorial on how to do it at: www.amplify.com/ tutorials/ tearups/eleultra1 - If you already disassembled the vacuum cleaner the Motor inside should look approximately like in the diagram below.
  • 5. STRUCTURE 30 MIN. Estimated time Rookie Level Sequence of assembly: 1 PROTECTION 2 SUPPORT 3 BLADES + 4 SWITCH
  • 6. COMPONENTS You already have: Motor Washer and Nut M6 The repurposing kit should contain: Screws M3 Rib Frame x4 Blades Ribs x8 x12 x7 Connectors Central Part Blades x4 Support x3 Middle Support Battery Pack Switch Cable 1 m Motor Cover Horizontal Support x2 Battery 12V Vertical Support x2 If any of this components is missing please contact us at; www.amplify.com / materials
  • 7. TOOLS Impact Screw Wrench Cable Clamp x2 Glue Driver Stripper quadrex Plastic Heavy Electric Gloves Book x 4 Screwdriver Soldering Lead Pen Wire If you miss any of the tools above you can contact Amplify to rent them or buy a kit.
  • 8. INSTRUCTIONS 1 PROTECTION Connecting the Rib Frames Add a drop of Impact Glue to the Rib frame and join them to the Connectors using the marks as reference. a Repeat 4 times b We willl do this four times until we get a circular frame. Then put a heavy book on top of each connector and let the glue dry. c
  • 9. 2 Support T-shaped structure Do it again Meanwhile, we take the vertical Repeat the process on the other and Horizontal Support and bring it side. so you will get two T-shaped to the position showed in the picture. supports. Vertical Support Horizontal Support b a 82° 82° c Screw them together with two long screws so they form a T-shape. 25 cm b c
  • 10. Getting the base stable Cool! Once we have the two T-shapes, Now we have the support almost we position the Middle Support complete. It should look like this. at the same height as the holes in the Vertical Support. Vertical Support Vertical Support b Middle Support a c Middle Support We use two large screws to attached the Middle Support to the Vertical Support.. And we repeat the same action to the other side.
  • 11. Adding the Motor Cover Bring the end of the Vertical Support (90°) to the groove on the Motor Cover and fix them together using two long screws. b Repeat in the other side a a Do the same in the other side until get the same as in the figure. 90°
  • 12. 3 Blades Inserting the blades We take the Blades Support and insert a blade into the grooves. Stop Stop Then reach the short screws and screw them perpendicularly to the Blade surface in the two holes on the blades. Repeat the process 3 times Until you get the right the same result as in the picture.
  • 13. Attaching the blade group Unscrew the Nut in the Motor and insert the bladessupport to the Motor like in the figure. a b Hurray! The blades are ready to be used. C
  • 14. Fasten the ribs Once the 3 ribs are in position, 1.1 PROTECTION we grab the Rib Frame and insert its grooves into the 3 ribs slots. Make sure that the Connectors Inserting ribs of the Rib Frame, are facing the back of the Motor Cover. We will bring the support group, and slide in the slots of the Motor Cover the ribs. We will insert 3 ribs first.
  • 15. Inserting the Motor More ribs Insert the Motor together with the Repeat the process of inserting the ribs blades inside the Motor Cover. in the grooves of the Motor Cover Watch out the the ribs. The blades while matching the ones in the Rib Frame should pass before the Motor body. until you get the same result as the picture. Do not insert the Motor completely. Leave some room for the ribs to be placed . When all are placed, push the Motor to the end.
  • 16. Almost there Perfect! Now we take the Central Now that we have all the body assembled Part and slide it in the middle like in the diagram, it’s time to start with of the Ribs, connecting the Switch installation. all the Ribs together.
  • 17. 4 Switch Inserting the Cables We unscrew partially two of the screws at Cutting the Cable the Connection block. Then we bring the Cables of the Motor and insert them on Cut the cables hanging out of the the Connection block. Motor Cover, to approximately 5 cm each. a 5 cm b Strip the Cable to see the tip of the Cable core.
  • 18. Cut the Cable Joining the Cables in the Switch in the middle approximately at 50 cm Unscrew the Switch and bring the Cables from and strip the wires the Cable at The Battery and also from the Motor, and place both end. them inside the switch. a 50 cm a b c b a b c Insert the wires Introduce the wires of one the free Once you have all cut Cable on the Battery Pack holes inside, you will get and solder them. a similar result as in the picture.
  • 19. Attach the Battery Pack Position the Battery Pack 5 cm below the Middle Support in the back of the Vertical Support Vertical Support Middle Support 5 cm a Then screw in the screw in the middle of the Battery Pack. Vertical Support Middle Support 5 cm b Congratulations! You made it! Now you have a Fan.
  • 20. SUGGESTIONS - The vacuum cleaner motor, can reach 230 V. We recommend no to power it to that voltage. Can cause serious injuries to the people and its sorroundings. - Keep all the connections tight and protected. - If any of the parts it’s broken during the process, please contact us.
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  • 23. Any problem with the equipment please contact us at; www.amplify.com / contact