5. DEFINITIONS
INVESTMENT-material that is suitable for forming a mold
into which a metal or alloy is cast.(GPT-9)
DENTAL CASTING INVESTMENT-a material consisting
principally of an allotrope of silica and a bonding agent;
the bonding substance may be gypsum (for use in lower
casting temperatures) or phosphates and silica (for use
in higher casting temperatures) (GPT-9)
INVESTING-the process of covering or enveloping,
wholly or in part, an object such as a denture, tooth, wax
form, crown, etc., with a suitable investment material
before processing, soldering, or casting.(GPT-9)
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6. IDEAL PROPERTIES:
Should not react with wax and alloys.
Should be easily manipulated.
The inner surface of the mold should not breakdown at
higher temperature.
At higher temperature, the investment must not decompose
to give off gases that could corrode the surface of the alloy.
should have enough expansion to compensate for
shrinkage of the wax pattern and the metal that takes place
during the casting procedure.
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7. A dental casting investment should be porous enough to
allow the air or other gases in the mold cavity to escape
easily during the casting procedure.
The investment should produce a smooth surface and fine
detail and margins on the casting.
Should have long shelf life.
Should be inexpensive.
Should have high compressive strength to withstand
impact forces of molten alloy.
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9. REFRACTORY MATERIAL:
Material which can withstand high temperature.
It is a form of silicon dioxide such as quartz,
tridymite,cristobalite and fused quartz.
Contraction of gypsum can be eliminated.
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10. SILICA TYPE TEMPERATURE EXPANSION
QUARTZ 5750 C 1.4%
TRIDYMITE 117°C and 163°C 1.0%
CRYSTOBALITE 200°C and 270°C 1.8%
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11. BINDER:
form a solid mass with refractory material.
a-calcium sulfate hemihydrate,
phosphate,
ethyl silicate.
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12. OTHER CHEMICALS:
sodium chloride, boric acid, potassium sulfate,
graphite, copper powder and MgO
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14. 1. Based on type of binder present:
a. Gypsum bonded investment: CaSO4 a-hemihydrate
b. Phosphate bonded investment: Monoammonium phosphate
c. Silica bonded investment: Ethyl silicate.
2. Based on refractory material:
a. Quartz investments
b. Cristobalite investments
3. Based on temperature of casting:
a. Low temperature investments
b. High temperature investments.
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15. GYPSUM BONDED
INVESTMENTS:
ISO / ANSI / ADA :
Type 1 casting inlays, onlays, crowns, or other
fixed prostheses
Type 2 removable partial denture frameworks
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16. COMPOSITION:
Ingredient Wt % Functions
Calcium sulfate α-
hemihydrate
25–45 • Acts as a binder.
• Improves strength
Silica 55–75 • Refractory material and can withstand high
temperatures.
• Regulates the thermal expansion
Modifiers
E.g. Boric acid, NaCl, etc.
Trace • Regulates the setting expansion and setting
time.
• Also prevents most of the shrinkage of
gypsum, when it is heated above 300°C
Reducing agents
E.g. Carbon, powdered
graphite or
powdered copper
Trace • To provide a nonoxidizing atmosphere in the
mold when the gold alloy is cast
Coloring agents Trace • Provides characteristic color
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17. 200 to 400 °C- it dehydrates and shrinks.
A slight expansion occurs between 400 and 700 °C,
and a large contraction then takes place at higher
temperatures, caused by decomposition of the
calcium sulfate.
Thus it is imperative that gypsum investments not
be heated above 700 °C.
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18. SETTING EXPANSION:
Dimensional increase that occurs concurrent with the
hardening of various materials such as dental stone,die
stone and dental casting.(GPT-9)
controlled by retarders and accelerators for the gypsum
exothermic heat of gypsum setting can result in
expansion of the wax pattern
If a softer wax is used, the setting expansion may
cause excessive distortion of the pattern
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19. HYGROSCOPIC SETTING
EXPANSION:
Expansion as a result of absorption of moisture.(GPT-9)
six or more times greater than normal SE.
magnitude of hygroscopic setting expansion is
generally proportional to the silica content.
Decreased by:
High w/p ratio.
Reducing mixing time.
Immersion of the investment should be delayed.
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20. STRENGTH:
use of chemical modifiers increases the strength
because more of the binder can be used without a
marked reduction in thermal expansion
affected by the W/P ratio
cooled to room temperature, its strength decreases
considerably, presumably because of fine cracks that
form during cooling
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21. POROSITY:
air is not completely expelled, a back pressure builds
up to prevent the molten alloy from completely filling
the mold.
Thus it is important that the end of a wax pattern that
is nearest to the end of the investment ring not be
covered by more than 6 mm of investment to allow
sufficient interconnectivity of the porous network for
the escape of gas from the mold cavity during filling
of the mold with molten metal.
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25. This chemical reaction is accompanied by a physical
reaction in which the slurry changes into a solid; this
gives the initial or green strength to the investment.
On heating: Undergoes dehydration at 160 C,
NH4MgPO4.6H2O → NH4MgPO4.H2O + 5H2O
And decomposition between 300 C and 650 C,
2NH4MgPO4.H2O → Mg2P2O7 + 3H2O + 2NH3
25
26. WORKING AND SETTING TIME:
IDEAL– MIX AS LONG AS POSSIBLE
INCREASE IN L/P INCREASES WORKING TIME
MECHANICAL MIXING UNDER VACUUM IS
PREFERRED.
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27. SETTING AND THEMAL EXPANSION:
SE WITH COLLOIDAL SILICA
WITH WATER- SHRINKAGE
2% COMBINED SE & TE
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28. ADVANTAGES
ABILITY TO WITHSTAND HIGH TEMP
SUFFICIENT GREEN AND FIRED
STRENGTH
SE &TE SUFFICIENTLY HIGH
DISADVANTAGES:
> 1375 0 C MOLD BREAKDOWN AND
ROUGH SURFACES OF CASTING.
DIFFICULT TO REMOVE CASTING FROM
INVESTMENT
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30. SURFACE QUALITIES
Increasing the ratio of “special liquid” to water used
for the mix enhances casting surface smoothness
but can lead to oversized castings
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31. ETYL-SILICATE BONDED
INVESTMENTS
MORE COMPLICATED AND TIME CONSUMING
HIGH FUSING BASE METAL ALLOYS
Binder- silica gel that reverts to silica (cristobalite) on
heating
Fillers- SILICA & magnesium oxide
GREEN SHRINKAGE
1090-180O C…….HIGH FUSING ALLOYS
ITS LOW SETTING EXPANSION MINIMISES
DISTORTION
MORE SUITED FOR LARGE PRECISE CASTINGS
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32. ADVANTAGES:
HIGH TEMP CO-CR &NI-CR ALLOYS
GOOD SURFACE FINISH
LOW DISTORTION &HIGH THERMAL EXP
EASY TO REMOVAL FROM CASTING
DISADVANTAGES:
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33. NEW INVESTMENT
MATERIALS:
Magnesia and Alumina Based Phosphate-Bonded Investment
Materials.
Alumina-Based Gypsum-Bonded Investment Materials
Magnesia-Based Silica-Bonded Investment Materials
Magnesia-Based Aluminous Cement-Bonded Investment Materials
Calcia-Based Lost Resin-Bonded Investment Materials
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34. CONCLUSION
Investment materials are to be selected based on
the type of restoration, the type of metal or alloy to
be casted, as well as technique used for casting
and that is how we can achieve a better
restoration.
35. References
Anusavice K.J. –“Phillips’ science of dental materials”
13th edition, 2012
Craig R.G. & Powers J.M.- “Restorative dental
materials” 11th edition 2001
Alla RK,Rama Krishna alla dental material science,1st
edition,jaypee,new delhi,2013.
Dr. Prakhar Khurana, Dr. Romil Singhal, Dr. Samarth
Kumar Agarwal, Dr. Rachna Maheshwari: INVESTMENT
MATERIALS: A REVIEW. ejpmr, 2020,7(7), 457-461
On heating quartz (at 575°C), tridymite (between 117°C and 163°C or cristobalite (between 200°C and 270°C) change their crystalline structures from a-form to b-form.This change in crystalline structure results in decrease in density and increase in volume that causes rapid increase in linear expansion (Quartz-1.4%, tridymite-1.0% and cristobalite-1.8%), which helps in compensating the casting shrinkage
On heating quartz change their crystalline structures from a-form to b-form. This change in crystalline structure results in decrease in density and increase in volume that causes rapid increase in linear expansion (Quartz-1.4%, tridymite-1.0% and cristobalite-1.8%), which helps in compensating the casting shrinkage
TYPE 1 VS 2
TE: MATERIAL EXPANSION CAUSED BY HEAT.
which becomes greater with a finer size of silica
FILLER HAS NO ROLE IN HSE
more water employed during mixing, the lower the compressive strength
RAPID USE OF copings or frameworks METAL CERAMIC CROWNS AND INCREASEDUSE OF HIGHER MELTING ALLOYS HAS RESULTED IN INCREASED USE OF PHOSPHATE
INVESTment material that is more heat resistant with greater expansion.
80% SILICA
LIQUID—BCOZ IT REQUIRES GREAT EXPANSION
PREDOMINANTLY BASE METAL ALLOYS---33% DILUTION OF COLLOIDAL SILICA IS USED….50……300-650
Magnesium ammonium phosphate.
Evolution of ammonia which is readily apparent by its odour
Yet have just enough time for investing.
When phosphate investments are mixed
with water, they shrink over the same temperature range
as gypsum-bonded investments (200 °C to 400 °C). This
contraction is practically eliminated when a colloidal silica
solution replaces water. Some users of phosphate-bonded
investment prefer to decrease expansion by increasing the L/P
ratio rather than by decreasing the concentration of the
special liquid, or they may use a combination of these
methods. The early thermal shrinkage of phosphate investments is
associated with decomposition of the binder, magnesium
ammonium phosphate, and is accompanied by evolution of
ammonia, which is readily apparent by its odor. For gypsum
investments the shrinkage is caused by the transformation of
calcium sulfate from the hexagonal to the rhombic form.
TIS SHRINKAGE R CONTRACTION IS REMOVED BY REPLACING WATER WITH COLLOIDAL SILICA SOLUTION
TO COMPENSATE FOR THERMAL CONTRACTION OF CAST METAL
HIGH STRNGTH
HIGH STRNGTH OF PBI CAN B USED FOR ALL TYPESOF ALLOYS—PRECIOUS,SEMI PRECIOUS,AND BASE METAL
detail reproduction and surface smoothness of a metal-ceramic gold cast in a phosphate-bonded investment are considered inferior to those of a conventional gold alloy cast in a gypsum-bonded investment