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GOOD
MORNING
1
DENTAL
INVESTMENT
MATERIALS
2
Dr.AJAY TEJA
I MDS
CONTENTS
 Introduction
 Definitions
 Ideal properties
 General composition
 Types of investment materials
 New investment materials
 Conclusion
 References
3
4
INTRODUCTION
DEFINITIONS
 INVESTMENT-material that is suitable for forming a mold
into which a metal or alloy is cast.(GPT-9)
 DENTAL CASTING INVESTMENT-a material consisting
principally of an allotrope of silica and a bonding agent;
the bonding substance may be gypsum (for use in lower
casting temperatures) or phosphates and silica (for use
in higher casting temperatures) (GPT-9)
 INVESTING-the process of covering or enveloping,
wholly or in part, an object such as a denture, tooth, wax
form, crown, etc., with a suitable investment material
before processing, soldering, or casting.(GPT-9)
5
IDEAL PROPERTIES:
 Should not react with wax and alloys.
 Should be easily manipulated.
 The inner surface of the mold should not breakdown at
higher temperature.
 At higher temperature, the investment must not decompose
to give off gases that could corrode the surface of the alloy.
 should have enough expansion to compensate for
shrinkage of the wax pattern and the metal that takes place
during the casting procedure.
6
 A dental casting investment should be porous enough to
allow the air or other gases in the mold cavity to escape
easily during the casting procedure.
 The investment should produce a smooth surface and fine
detail and margins on the casting.
 Should have long shelf life.
 Should be inexpensive.
 Should have high compressive strength to withstand
impact forces of molten alloy.
7
GENERAL COMPOSITION:
 Refractory Material
 Binder Material
 Other Chemicals
8
REFRACTORY MATERIAL:
 Material which can withstand high temperature.
 It is a form of silicon dioxide such as quartz,
tridymite,cristobalite and fused quartz.
 Contraction of gypsum can be eliminated.
9
SILICA TYPE TEMPERATURE EXPANSION
QUARTZ 5750 C 1.4%
TRIDYMITE 117°C and 163°C 1.0%
CRYSTOBALITE 200°C and 270°C 1.8%
10
BINDER:
 form a solid mass with refractory material.
 a-calcium sulfate hemihydrate,
 phosphate,
 ethyl silicate.
11
OTHER CHEMICALS:
 sodium chloride, boric acid, potassium sulfate,
graphite, copper powder and MgO
12
TYPES OF INVESTMENT
13
1. Based on type of binder present:
a. Gypsum bonded investment: CaSO4 a-hemihydrate
b. Phosphate bonded investment: Monoammonium phosphate
c. Silica bonded investment: Ethyl silicate.
2. Based on refractory material:
a. Quartz investments
b. Cristobalite investments
3. Based on temperature of casting:
a. Low temperature investments
b. High temperature investments.
14
GYPSUM BONDED
INVESTMENTS:
ISO / ANSI / ADA :
 Type 1 casting inlays, onlays, crowns, or other
fixed prostheses
 Type 2  removable partial denture frameworks
15
COMPOSITION:
Ingredient Wt % Functions
Calcium sulfate α-
hemihydrate
25–45 • Acts as a binder.
• Improves strength
Silica 55–75 • Refractory material and can withstand high
temperatures.
• Regulates the thermal expansion
Modifiers
E.g. Boric acid, NaCl, etc.
Trace • Regulates the setting expansion and setting
time.
• Also prevents most of the shrinkage of
gypsum, when it is heated above 300°C
Reducing agents
E.g. Carbon, powdered
graphite or
powdered copper
Trace • To provide a nonoxidizing atmosphere in the
mold when the gold alloy is cast
Coloring agents Trace • Provides characteristic color
16
 200 to 400 °C- it dehydrates and shrinks.
 A slight expansion occurs between 400 and 700 °C,
and a large contraction then takes place at higher
temperatures, caused by decomposition of the
calcium sulfate.
 Thus it is imperative that gypsum investments not
be heated above 700 °C.
17
SETTING EXPANSION:
 Dimensional increase that occurs concurrent with the
hardening of various materials such as dental stone,die
stone and dental casting.(GPT-9)
 controlled by retarders and accelerators for the gypsum
 exothermic heat of gypsum setting can result in
expansion of the wax pattern
 If a softer wax is used, the setting expansion may
cause excessive distortion of the pattern
18
HYGROSCOPIC SETTING
EXPANSION:
 Expansion as a result of absorption of moisture.(GPT-9)
 six or more times greater than normal SE.
 magnitude of hygroscopic setting expansion is
generally proportional to the silica content.
 Decreased by:
 High w/p ratio.
 Reducing mixing time.
 Immersion of the investment should be delayed.
19
STRENGTH:
 use of chemical modifiers increases the strength
because more of the binder can be used without a
marked reduction in thermal expansion
 affected by the W/P ratio
 cooled to room temperature, its strength decreases
considerably, presumably because of fine cracks that
form during cooling
20
POROSITY:
 air is not completely expelled, a back pressure builds
up to prevent the molten alloy from completely filling
the mold.
 Thus it is important that the end of a wax pattern that
is nearest to the end of the investment ring not be
covered by more than 6 mm of investment to allow
sufficient interconnectivity of the porous network for
the escape of gas from the mold cavity during filling
of the mold with molten metal.
21
STORAGE:
 stored in airtight and moisture-proof containers
22
PHOSPHATE
BONDED
INVESTMENTS
23
COMPOSITION
POWDER:
 BINDER MgO & NH4H2PO4
 REFRACTORY MATERIALS QUARTZ OR CRISTOBALITE
 CARBON TRACE ELEMENT
LIQUID:
 COLLOIDAL SILICA SUSPENSION
REACTION PRODUCT:
 MONOAMMONIUM DIACID PHOSPHATE OR MAGNESIUM AMMONIUM
PHOSPHATE
 Nh4MgPO4.6H2O
24
 This chemical reaction is accompanied by a physical
reaction in which the slurry changes into a solid; this
gives the initial or green strength to the investment.
 On heating: Undergoes dehydration at 160 C,
NH4MgPO4.6H2O → NH4MgPO4.H2O + 5H2O
 And decomposition between 300 C and 650 C,
2NH4MgPO4.H2O → Mg2P2O7 + 3H2O + 2NH3
25
WORKING AND SETTING TIME:
 IDEAL– MIX AS LONG AS POSSIBLE
 INCREASE IN L/P  INCREASES WORKING TIME
 MECHANICAL MIXING UNDER VACUUM IS
PREFERRED.
26
SETTING AND THEMAL EXPANSION:
 SE WITH COLLOIDAL SILICA
 WITH WATER- SHRINKAGE
 2% COMBINED SE & TE
27
ADVANTAGES
 ABILITY TO WITHSTAND HIGH TEMP
 SUFFICIENT GREEN AND FIRED
STRENGTH
 SE &TE SUFFICIENTLY HIGH
DISADVANTAGES:
 > 1375 0 C MOLD BREAKDOWN AND
ROUGH SURFACES OF CASTING.
 DIFFICULT TO REMOVE CASTING FROM
INVESTMENT
28
TYPICAL BURN OUT
TEMPERATURES:
 GOLD ALLOYS:700-7500 C
 PALLADIUM SILVER ALLOYS:730-815O C
 BASE METAL ALLOY:815-900O C
29
SURFACE QUALITIES
 Increasing the ratio of “special liquid” to water used
for the mix enhances casting surface smoothness
but can lead to oversized castings
30
ETYL-SILICATE BONDED
INVESTMENTS
 MORE COMPLICATED AND TIME CONSUMING
 HIGH FUSING BASE METAL ALLOYS
 Binder- silica gel that reverts to silica (cristobalite) on
heating
 Fillers- SILICA & magnesium oxide
 GREEN SHRINKAGE
 1090-180O C…….HIGH FUSING ALLOYS
 ITS LOW SETTING EXPANSION MINIMISES
DISTORTION
 MORE SUITED FOR LARGE PRECISE CASTINGS
31
ADVANTAGES:
 HIGH TEMP CO-CR &NI-CR ALLOYS
 GOOD SURFACE FINISH
 LOW DISTORTION &HIGH THERMAL EXP
 EASY TO REMOVAL FROM CASTING
 DISADVANTAGES:
32
NEW INVESTMENT
MATERIALS:
 Magnesia and Alumina Based Phosphate-Bonded Investment
Materials.
 Alumina-Based Gypsum-Bonded Investment Materials
 Magnesia-Based Silica-Bonded Investment Materials
 Magnesia-Based Aluminous Cement-Bonded Investment Materials
 Calcia-Based Lost Resin-Bonded Investment Materials
33
CONCLUSION
 Investment materials are to be selected based on
the type of restoration, the type of metal or alloy to
be casted, as well as technique used for casting
and that is how we can achieve a better
restoration.
References
 Anusavice K.J. –“Phillips’ science of dental materials”
13th edition, 2012
 Craig R.G. & Powers J.M.- “Restorative dental
materials” 11th edition 2001
 Alla RK,Rama Krishna alla dental material science,1st
edition,jaypee,new delhi,2013.
 Dr. Prakhar Khurana, Dr. Romil Singhal, Dr. Samarth
Kumar Agarwal, Dr. Rachna Maheshwari: INVESTMENT
MATERIALS: A REVIEW. ejpmr, 2020,7(7), 457-461
THANK YOU
36

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INVESTMENTS.pptx

  • 3. CONTENTS  Introduction  Definitions  Ideal properties  General composition  Types of investment materials  New investment materials  Conclusion  References 3
  • 5. DEFINITIONS  INVESTMENT-material that is suitable for forming a mold into which a metal or alloy is cast.(GPT-9)  DENTAL CASTING INVESTMENT-a material consisting principally of an allotrope of silica and a bonding agent; the bonding substance may be gypsum (for use in lower casting temperatures) or phosphates and silica (for use in higher casting temperatures) (GPT-9)  INVESTING-the process of covering or enveloping, wholly or in part, an object such as a denture, tooth, wax form, crown, etc., with a suitable investment material before processing, soldering, or casting.(GPT-9) 5
  • 6. IDEAL PROPERTIES:  Should not react with wax and alloys.  Should be easily manipulated.  The inner surface of the mold should not breakdown at higher temperature.  At higher temperature, the investment must not decompose to give off gases that could corrode the surface of the alloy.  should have enough expansion to compensate for shrinkage of the wax pattern and the metal that takes place during the casting procedure. 6
  • 7.  A dental casting investment should be porous enough to allow the air or other gases in the mold cavity to escape easily during the casting procedure.  The investment should produce a smooth surface and fine detail and margins on the casting.  Should have long shelf life.  Should be inexpensive.  Should have high compressive strength to withstand impact forces of molten alloy. 7
  • 8. GENERAL COMPOSITION:  Refractory Material  Binder Material  Other Chemicals 8
  • 9. REFRACTORY MATERIAL:  Material which can withstand high temperature.  It is a form of silicon dioxide such as quartz, tridymite,cristobalite and fused quartz.  Contraction of gypsum can be eliminated. 9
  • 10. SILICA TYPE TEMPERATURE EXPANSION QUARTZ 5750 C 1.4% TRIDYMITE 117°C and 163°C 1.0% CRYSTOBALITE 200°C and 270°C 1.8% 10
  • 11. BINDER:  form a solid mass with refractory material.  a-calcium sulfate hemihydrate,  phosphate,  ethyl silicate. 11
  • 12. OTHER CHEMICALS:  sodium chloride, boric acid, potassium sulfate, graphite, copper powder and MgO 12
  • 14. 1. Based on type of binder present: a. Gypsum bonded investment: CaSO4 a-hemihydrate b. Phosphate bonded investment: Monoammonium phosphate c. Silica bonded investment: Ethyl silicate. 2. Based on refractory material: a. Quartz investments b. Cristobalite investments 3. Based on temperature of casting: a. Low temperature investments b. High temperature investments. 14
  • 15. GYPSUM BONDED INVESTMENTS: ISO / ANSI / ADA :  Type 1 casting inlays, onlays, crowns, or other fixed prostheses  Type 2  removable partial denture frameworks 15
  • 16. COMPOSITION: Ingredient Wt % Functions Calcium sulfate α- hemihydrate 25–45 • Acts as a binder. • Improves strength Silica 55–75 • Refractory material and can withstand high temperatures. • Regulates the thermal expansion Modifiers E.g. Boric acid, NaCl, etc. Trace • Regulates the setting expansion and setting time. • Also prevents most of the shrinkage of gypsum, when it is heated above 300°C Reducing agents E.g. Carbon, powdered graphite or powdered copper Trace • To provide a nonoxidizing atmosphere in the mold when the gold alloy is cast Coloring agents Trace • Provides characteristic color 16
  • 17.  200 to 400 °C- it dehydrates and shrinks.  A slight expansion occurs between 400 and 700 °C, and a large contraction then takes place at higher temperatures, caused by decomposition of the calcium sulfate.  Thus it is imperative that gypsum investments not be heated above 700 °C. 17
  • 18. SETTING EXPANSION:  Dimensional increase that occurs concurrent with the hardening of various materials such as dental stone,die stone and dental casting.(GPT-9)  controlled by retarders and accelerators for the gypsum  exothermic heat of gypsum setting can result in expansion of the wax pattern  If a softer wax is used, the setting expansion may cause excessive distortion of the pattern 18
  • 19. HYGROSCOPIC SETTING EXPANSION:  Expansion as a result of absorption of moisture.(GPT-9)  six or more times greater than normal SE.  magnitude of hygroscopic setting expansion is generally proportional to the silica content.  Decreased by:  High w/p ratio.  Reducing mixing time.  Immersion of the investment should be delayed. 19
  • 20. STRENGTH:  use of chemical modifiers increases the strength because more of the binder can be used without a marked reduction in thermal expansion  affected by the W/P ratio  cooled to room temperature, its strength decreases considerably, presumably because of fine cracks that form during cooling 20
  • 21. POROSITY:  air is not completely expelled, a back pressure builds up to prevent the molten alloy from completely filling the mold.  Thus it is important that the end of a wax pattern that is nearest to the end of the investment ring not be covered by more than 6 mm of investment to allow sufficient interconnectivity of the porous network for the escape of gas from the mold cavity during filling of the mold with molten metal. 21
  • 22. STORAGE:  stored in airtight and moisture-proof containers 22
  • 24. COMPOSITION POWDER:  BINDER MgO & NH4H2PO4  REFRACTORY MATERIALS QUARTZ OR CRISTOBALITE  CARBON TRACE ELEMENT LIQUID:  COLLOIDAL SILICA SUSPENSION REACTION PRODUCT:  MONOAMMONIUM DIACID PHOSPHATE OR MAGNESIUM AMMONIUM PHOSPHATE  Nh4MgPO4.6H2O 24
  • 25.  This chemical reaction is accompanied by a physical reaction in which the slurry changes into a solid; this gives the initial or green strength to the investment.  On heating: Undergoes dehydration at 160 C, NH4MgPO4.6H2O → NH4MgPO4.H2O + 5H2O  And decomposition between 300 C and 650 C, 2NH4MgPO4.H2O → Mg2P2O7 + 3H2O + 2NH3 25
  • 26. WORKING AND SETTING TIME:  IDEAL– MIX AS LONG AS POSSIBLE  INCREASE IN L/P  INCREASES WORKING TIME  MECHANICAL MIXING UNDER VACUUM IS PREFERRED. 26
  • 27. SETTING AND THEMAL EXPANSION:  SE WITH COLLOIDAL SILICA  WITH WATER- SHRINKAGE  2% COMBINED SE & TE 27
  • 28. ADVANTAGES  ABILITY TO WITHSTAND HIGH TEMP  SUFFICIENT GREEN AND FIRED STRENGTH  SE &TE SUFFICIENTLY HIGH DISADVANTAGES:  > 1375 0 C MOLD BREAKDOWN AND ROUGH SURFACES OF CASTING.  DIFFICULT TO REMOVE CASTING FROM INVESTMENT 28
  • 29. TYPICAL BURN OUT TEMPERATURES:  GOLD ALLOYS:700-7500 C  PALLADIUM SILVER ALLOYS:730-815O C  BASE METAL ALLOY:815-900O C 29
  • 30. SURFACE QUALITIES  Increasing the ratio of “special liquid” to water used for the mix enhances casting surface smoothness but can lead to oversized castings 30
  • 31. ETYL-SILICATE BONDED INVESTMENTS  MORE COMPLICATED AND TIME CONSUMING  HIGH FUSING BASE METAL ALLOYS  Binder- silica gel that reverts to silica (cristobalite) on heating  Fillers- SILICA & magnesium oxide  GREEN SHRINKAGE  1090-180O C…….HIGH FUSING ALLOYS  ITS LOW SETTING EXPANSION MINIMISES DISTORTION  MORE SUITED FOR LARGE PRECISE CASTINGS 31
  • 32. ADVANTAGES:  HIGH TEMP CO-CR &NI-CR ALLOYS  GOOD SURFACE FINISH  LOW DISTORTION &HIGH THERMAL EXP  EASY TO REMOVAL FROM CASTING  DISADVANTAGES: 32
  • 33. NEW INVESTMENT MATERIALS:  Magnesia and Alumina Based Phosphate-Bonded Investment Materials.  Alumina-Based Gypsum-Bonded Investment Materials  Magnesia-Based Silica-Bonded Investment Materials  Magnesia-Based Aluminous Cement-Bonded Investment Materials  Calcia-Based Lost Resin-Bonded Investment Materials 33
  • 34. CONCLUSION  Investment materials are to be selected based on the type of restoration, the type of metal or alloy to be casted, as well as technique used for casting and that is how we can achieve a better restoration.
  • 35. References  Anusavice K.J. –“Phillips’ science of dental materials” 13th edition, 2012  Craig R.G. & Powers J.M.- “Restorative dental materials” 11th edition 2001  Alla RK,Rama Krishna alla dental material science,1st edition,jaypee,new delhi,2013.  Dr. Prakhar Khurana, Dr. Romil Singhal, Dr. Samarth Kumar Agarwal, Dr. Rachna Maheshwari: INVESTMENT MATERIALS: A REVIEW. ejpmr, 2020,7(7), 457-461

Editor's Notes

  1. On heating quartz (at 575°C), tridymite (between 117°C and 163°C or cristobalite (between 200°C and 270°C) change their crystalline structures from a-form to b-form.This change in crystalline structure results in decrease in density and increase in volume that causes rapid increase in linear expansion (Quartz-1.4%, tridymite-1.0% and cristobalite-1.8%), which helps in compensating the casting shrinkage
  2. On heating quartz change their crystalline structures from a-form to b-form. This change in crystalline structure results in decrease in density and increase in volume that causes rapid increase in linear expansion (Quartz-1.4%, tridymite-1.0% and cristobalite-1.8%), which helps in compensating the casting shrinkage
  3. TYPE 1 VS 2
  4. TE: MATERIAL EXPANSION CAUSED BY HEAT.
  5. which becomes greater with a finer size of silica FILLER HAS NO ROLE IN HSE
  6. more water employed during mixing, the lower the compressive strength
  7. RAPID USE OF copings or frameworks METAL CERAMIC CROWNS AND INCREASEDUSE OF HIGHER MELTING ALLOYS HAS RESULTED IN INCREASED USE OF PHOSPHATE INVESTment material that is more heat resistant with greater expansion.
  8. 80% SILICA LIQUID—BCOZ IT REQUIRES GREAT EXPANSION PREDOMINANTLY BASE METAL ALLOYS---33% DILUTION OF COLLOIDAL SILICA IS USED….50……300-650
  9. Magnesium ammonium phosphate. Evolution of ammonia which is readily apparent by its odour
  10. Yet have just enough time for investing. When phosphate investments are mixed with water, they shrink over the same temperature range as gypsum-bonded investments (200 °C to 400 °C). This contraction is practically eliminated when a colloidal silica solution replaces water. Some users of phosphate-bonded investment prefer to decrease expansion by increasing the L/P ratio rather than by decreasing the concentration of the special liquid, or they may use a combination of these methods. The early thermal shrinkage of phosphate investments is associated with decomposition of the binder, magnesium ammonium phosphate, and is accompanied by evolution of ammonia, which is readily apparent by its odor. For gypsum investments the shrinkage is caused by the transformation of calcium sulfate from the hexagonal to the rhombic form.
  11. TIS SHRINKAGE R CONTRACTION IS REMOVED BY REPLACING WATER WITH COLLOIDAL SILICA SOLUTION
  12. TO COMPENSATE FOR THERMAL CONTRACTION OF CAST METAL HIGH STRNGTH HIGH STRNGTH OF PBI CAN B USED FOR ALL TYPESOF ALLOYS—PRECIOUS,SEMI PRECIOUS,AND BASE METAL
  13. detail reproduction and surface smoothness of a metal-ceramic gold cast in a phosphate-bonded investment are considered inferior to those of a conventional gold alloy cast in a gypsum-bonded investment