1. Final Internship Presentation
Brady Bury
Quality Intern

2. Table of Contents
• Glass Inventory
• ATP Integration
• Sensory Training/On-Boarding
• Smaller Projects and Tasks
• Daily/Weekly Tasks
• Meetings and Other Involvement

3. Glass Inventory Project
• Glass, Plexiglass, Brittle Plastic
• 3 Zones
• Zone A and B (Production work areas)
• Zone C (Storage Dock Areas, Warehouse, Locker Rooms, QA Lab)
• Familiarize with the plant
• Interact with employees

4. Glass Inventory Project
• Glass inventory
• Glass windows, water and oil gauges, light bulbs, rack motion sensors, marker
board covers, Vision Room cameras, fire extinguisher windows, computer
window covers, beakers, Erlenmeyer flasks, volumetric flasks, Babcock’s,
graduated cylinders, weight balance windows, desiccator windows
• Plexiglass inventory
• Plexiglass windows, lead lights, overhead light covers, loading lights, security
cameras, thermometers, machine monitors, machine windows/panels, weight
balances, poster covers, computer monitor covers, emergency defibrillator
facings, chart recorders, temperature gauges, desiccator windows

5. Glass Inventory Project
• Plastic inventory
• Plastic exit signs, clock facings, fire alarms, fire alarm covers, clock covers, exit
sign covers folder cases, EcoLab stations, light bulb covers, clipboards, vehicle
headlights, vehicle caution lights, caution lights, restraint lights, humidifier
covers, Lithonia emergency lights, protective face shields, sanitary headwear
dispensers, monitors, gauges, emergency lights, ninja blenders, thermometer
monitors, chart covers, chart windows, BAPI covers, measuring cups, titration
vials, PAG machine panels

6. ATP Clean Trace Integration
• Worked with Taylor Porter to integrate new ATP 3M Clean Trace
system
• Replaced the old Charm system
• What is it?
• Learned how to use ATP luminometer and its software
• Helped teach Taylor how to use the software
• Plant data plans
• Explored what type of graphs would be useful
• Wrote new SOP and Correction Action Document with Taylor
• 3M ATP system eliminates extra paper work
• Techs approved of the new ATP system

7. Sensory Training/On-Boarding
• Shadowed Dan on all sensory activities
• Gathered and prepared sensory samples
• Took part in the sensory panel
• Assisted with Evron send outs
• Learned about the different sensory attributes that are used to
describe Mini Babybel and its wax
• Cheese appearance, body and texture, and flavor
• Developed an on-boarding PowerPoint to teach future panel
members about Mini Babybel sensory

8. Sensory On-boarding PowerPoint
• Internal Sensory Schedule
• Taste Panel Organization
• Cheese Sensory Preparation
• Cheese Product Tasting
• Mini Babybel Reference Guide
• Grading Score
• External Sensory Testing
• External Sensory Requirements and Preparation

9. Smaller Projects and Tasks
• Milko-Scan Calibration
• Assisted Dan in gathering 20 samples each of Whey Cream and Concentrated Whey
• Ran all 40 samples on both the QA Lab and Milk Receiving Lab Milko-Scans
• Fat, Protein, Lactose, TS for Conc. Whey
• Fat, Protein, SNF for Whey Cream
• Tanker milk, concentrated whey and whey cream channels were reading high
especially for fat and protein
• Both machines were recalibrated and are within correct specifications
• Learned how to operate the Milko-Scan and how it is re-calibrated
• Shelf-life of Ingredients
• Discovered shelf-life for CaCl2, HCl, Rennet, Starters, Salt
• Audit Deficiency

10. Smaller Projects and Tasks
• Assistance with Humidity/Mold Risk Control
• High temperatures for Brookings
• High and average humidity for Brookings
• April-August 2016
• High Temperatures and Humidity = Higher Mold Risk
• Organization of Sensory Samples
• Assisted Dan in cleaning up the sensory fridge and cooler
• Threw out expired samples
• Consolidated non-expired samples
• Organized samples by batch number

11. Daily and Weekly Tasks
• Cheese Net Weights
• Manually entered daily
• New Software
• Operation Label Checks
• Mold Risk
• Super Control
• Learned about major and minor wax defects
• Water Runs
• Thermo-Fischer (Mid-July DI machine repaired)
• Sensory
• Wednesday’s and Thursday’s
• Tomes and Declass COA’s for Leitchfield, KY

12. Meetings and Other Involvement
• State Inspector Tour
• Calibration of Scales
• Monthly Quality Meetings

13. Thank You!