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TEC STAR S.r.l.
Viale Europa, 40 – 41011 Campogalliano (Italy)
Tel. (+39)059 526845 – Fax (+39)059 527000
C.F./P. IVA 03209920366
TEC STAR: your FULL partner in nanotecnology
Complete problem solving service: from the analysis of the “state of the art” to the industrial supply
of nanoparticles
INNOVATION BY NANOPARTICLES:
nanocomposite polymers
Dr. Alberto Borghi – Vicepresident
TEC STAR S.r.l.
Viale Europa, 40 – 41011 Campogalliano (Italy)
Tel. (+39)059 526845 – Fax (+39)059 527000
C.F./P. IVA 03209920366
Nanoparticles are different – why?
TEC STAR S.r.l.
Viale Europa, 40 – 41011 Campogalliano (Italy)
Tel. (+39)059 526845 – Fax (+39)059 527000
C.F./P. IVA 03209920366
Nanoparticles are different – great
interfacial area
TEC STAR S.r.l.
Viale Europa, 40 – 41011 Campogalliano (Italy)
Tel. (+39)059 526845 – Fax (+39)059 527000
C.F./P. IVA 03209920366
Nanoparticles - applications
TEC STAR S.r.l.
Viale Europa, 40 – 41011 Campogalliano (Italy)
Tel. (+39)059 526845 – Fax (+39)059 527000
C.F./P. IVA 03209920366
Nanoparticles - applications
TEC STAR S.r.l.
Viale Europa, 40 – 41011 Campogalliano (Italy)
Tel. (+39)059 526845 – Fax (+39)059 527000
C.F./P. IVA 03209920366
Carbon Nanotubes
TEC STAR S.r.l.
Viale Europa, 40 – 41011 Campogalliano (Italy)
Tel. (+39)059 526845 – Fax (+39)059 527000
C.F./P. IVA 03209920366
Nanocomposites – micro vs nano
Properties you can increase:
• Strength of materials
• Diffusion barriers
• Tensile strength and impact resistance
• Flame retardancy
• Adhesives
TEC STAR S.r.l.
Viale Europa, 40 – 41011 Campogalliano (Italy)
Tel. (+39)059 526845 – Fax (+39)059 527000
C.F./P. IVA 03209920366
Industrial applications
TEC STAR S.r.l.
Viale Europa, 40 – 41011 Campogalliano (Italy)
Tel. (+39)059 526845 – Fax (+39)059 527000
C.F./P. IVA 03209920366
Nanocomposites - nanoclay
PMMA nanocomposite with different % nanoclays
TEC STAR S.r.l.
Viale Europa, 40 – 41011 Campogalliano (Italy)
Tel. (+39)059 526845 – Fax (+39)059 527000
C.F./P. IVA 03209920366
Surface effects
The Lotus Effect – Superhydrophobic Surfaces
TEC STAR S.r.l.
Viale Europa, 40 – 41011 Campogalliano (Italy)
Tel. (+39)059 526845 – Fax (+39)059 527000
C.F./P. IVA 03209920366
Nanocomposite coating – paint & varnish
Modification of epoxy resins is still necessary since some application in the
engineering area require higher mechanical and thermal properties.
Different types of nanoparticles such as graphite nanofiber, carbon nanotubes,
nanoclays, cellulose nanofiber, and nanoalumina have been utilized to enhance the
epoxy resin properties.
TEC STAR S.r.l.
Viale Europa, 40 – 41011 Campogalliano (Italy)
Tel. (+39)059 526845 – Fax (+39)059 527000
C.F./P. IVA 03209920366
Nanocomposite polymers
DEPEND ON: MATRIX, NANOFILLERS, etc.
 Automobile (gasoline tanks, bumpers, interior and exterior panels, etc.).
 Construction (shaped extrusions, panels).
 Electronics and electrical (printed circuits, electric components).
 Food packaging (containers, films).
 Cosmetics (controlled release of “active ingredients”).
 Dentistry (filling materials).
 Environment (biodegradable materials).
 Gas barrier (tennis balls, food and beverage packaging).
 Flame retardant.
 Military, aerospace, and commercial applications.
TEC STAR S.r.l.
Viale Europa, 40 – 41011 Campogalliano (Italy)
Tel. (+39)059 526845 – Fax (+39)059 527000
C.F./P. IVA 03209920366
Nanocomposite polymers
TEC STAR S.r.l.
Viale Europa, 40 – 41011 Campogalliano (Italy)
Tel. (+39)059 526845 – Fax (+39)059 527000
C.F./P. IVA 03209920366
Nanocomposite polymers
TEC STAR S.r.l.
Viale Europa, 40 – 41011 Campogalliano (Italy)
Tel. (+39)059 526845 – Fax (+39)059 527000
C.F./P. IVA 03209920366
Nanocomposite polymers – case histories
TEC STAR S.r.l.
Viale Europa, 40 – 41011 Campogalliano (Italy)
Tel. (+39)059 526845 – Fax (+39)059 527000
C.F./P. IVA 03209920366
Nanocomposite polymers – case histories
TEC STAR S.r.l.
Viale Europa, 40 – 41011 Campogalliano (Italy)
Tel. (+39)059 526845 – Fax (+39)059 527000
C.F./P. IVA 03209920366
Activities
POLYMERS:
TEC STAR customizes and produces nanoparticles that, used as nanofillers in place of traditional fillers, are
able to intercalate and bond to the polymer chains, as a consequence of their typical nanometric dimension
and huge specific surface. In this way it is possible to tune different properties (mechanical, electrical,
magnetic, flame resistance, etc.) with filler concentration within the matrix not larger than 2-5% wt. and
with no variation of material workability.
Polymers treated:
. Polypropylene
. Polyurethane
. PMMA
. PEEK
Distribution of metal oxide nanoparticles in polypropylene.
SEM cross section picture of PUR. SEM cross section picture of nanocomposite PUR (a) SiO2
nanoparticles; (b) TiO2 nanoparticles.
(a) (b)
TEC STAR S.r.l.
Viale Europa, 40 – 41011 Campogalliano (Italy)
Tel. (+39)059 526845 – Fax (+39)059 527000
C.F./P. IVA 03209920366
Example
Problem: to improve the impact resistance of a thermoplastic polymer, obtained by injection
molding.
Activity:
a) characterization of the molded part:
• Mechanical properties (tensile test – ISO 527; bending test – ISO 178; impact test – ISO
180, Vicat – ISO 306, HDT – ISO 75, MFI – ISO 1133)
• SEM/Focused Ion Beam – to check the nanoparticles distribution inside the polymer
b) production of real parts using injection molding, starting from
nanocomposite masterbatches.
TEC STAR S.r.l.
Viale Europa, 40 – 41011 Campogalliano (Italy)
Tel. (+39)059 526845 – Fax (+39)059 527000
C.F./P. IVA 03209920366
Example
Results: improvement of mechanical properties of nanocomposite polymer with respect the
standard one.
5%wt of nanoparticles
TEC STAR S.r.l.
Viale Europa, 40 – 41011 Campogalliano (Italy)
Tel. (+39)059 526845 – Fax (+39)059 527000
C.F./P. IVA 03209920366
Example
SEM/FIB pictures show uniform distribution of nanoparticles inside the polymer.
TEC STAR S.r.l.
Viale Europa, 40 – 41011 Campogalliano (Italy)
Tel. (+39)059 526845 – Fax (+39)059 527000
C.F./P. IVA 03209920366
Contacts
Dr. Alberto Borghi
borghi@tec-star.it
TEC STAR Srl
Viale Europa, 40
41011 Campogalliano (MO) - Italy
Tel (+39)059.526845
Fax (+39)059.527000

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Nanoparticle Polymer Composites Guide

  • 1. TEC STAR S.r.l. Viale Europa, 40 – 41011 Campogalliano (Italy) Tel. (+39)059 526845 – Fax (+39)059 527000 C.F./P. IVA 03209920366 TEC STAR: your FULL partner in nanotecnology Complete problem solving service: from the analysis of the “state of the art” to the industrial supply of nanoparticles INNOVATION BY NANOPARTICLES: nanocomposite polymers Dr. Alberto Borghi – Vicepresident
  • 2. TEC STAR S.r.l. Viale Europa, 40 – 41011 Campogalliano (Italy) Tel. (+39)059 526845 – Fax (+39)059 527000 C.F./P. IVA 03209920366 Nanoparticles are different – why?
  • 3. TEC STAR S.r.l. Viale Europa, 40 – 41011 Campogalliano (Italy) Tel. (+39)059 526845 – Fax (+39)059 527000 C.F./P. IVA 03209920366 Nanoparticles are different – great interfacial area
  • 4. TEC STAR S.r.l. Viale Europa, 40 – 41011 Campogalliano (Italy) Tel. (+39)059 526845 – Fax (+39)059 527000 C.F./P. IVA 03209920366 Nanoparticles - applications
  • 5. TEC STAR S.r.l. Viale Europa, 40 – 41011 Campogalliano (Italy) Tel. (+39)059 526845 – Fax (+39)059 527000 C.F./P. IVA 03209920366 Nanoparticles - applications
  • 6. TEC STAR S.r.l. Viale Europa, 40 – 41011 Campogalliano (Italy) Tel. (+39)059 526845 – Fax (+39)059 527000 C.F./P. IVA 03209920366 Carbon Nanotubes
  • 7. TEC STAR S.r.l. Viale Europa, 40 – 41011 Campogalliano (Italy) Tel. (+39)059 526845 – Fax (+39)059 527000 C.F./P. IVA 03209920366 Nanocomposites – micro vs nano Properties you can increase: • Strength of materials • Diffusion barriers • Tensile strength and impact resistance • Flame retardancy • Adhesives
  • 8. TEC STAR S.r.l. Viale Europa, 40 – 41011 Campogalliano (Italy) Tel. (+39)059 526845 – Fax (+39)059 527000 C.F./P. IVA 03209920366 Industrial applications
  • 9. TEC STAR S.r.l. Viale Europa, 40 – 41011 Campogalliano (Italy) Tel. (+39)059 526845 – Fax (+39)059 527000 C.F./P. IVA 03209920366 Nanocomposites - nanoclay PMMA nanocomposite with different % nanoclays
  • 10. TEC STAR S.r.l. Viale Europa, 40 – 41011 Campogalliano (Italy) Tel. (+39)059 526845 – Fax (+39)059 527000 C.F./P. IVA 03209920366 Surface effects The Lotus Effect – Superhydrophobic Surfaces
  • 11. TEC STAR S.r.l. Viale Europa, 40 – 41011 Campogalliano (Italy) Tel. (+39)059 526845 – Fax (+39)059 527000 C.F./P. IVA 03209920366 Nanocomposite coating – paint & varnish Modification of epoxy resins is still necessary since some application in the engineering area require higher mechanical and thermal properties. Different types of nanoparticles such as graphite nanofiber, carbon nanotubes, nanoclays, cellulose nanofiber, and nanoalumina have been utilized to enhance the epoxy resin properties.
  • 12. TEC STAR S.r.l. Viale Europa, 40 – 41011 Campogalliano (Italy) Tel. (+39)059 526845 – Fax (+39)059 527000 C.F./P. IVA 03209920366 Nanocomposite polymers DEPEND ON: MATRIX, NANOFILLERS, etc.  Automobile (gasoline tanks, bumpers, interior and exterior panels, etc.).  Construction (shaped extrusions, panels).  Electronics and electrical (printed circuits, electric components).  Food packaging (containers, films).  Cosmetics (controlled release of “active ingredients”).  Dentistry (filling materials).  Environment (biodegradable materials).  Gas barrier (tennis balls, food and beverage packaging).  Flame retardant.  Military, aerospace, and commercial applications.
  • 13. TEC STAR S.r.l. Viale Europa, 40 – 41011 Campogalliano (Italy) Tel. (+39)059 526845 – Fax (+39)059 527000 C.F./P. IVA 03209920366 Nanocomposite polymers
  • 14. TEC STAR S.r.l. Viale Europa, 40 – 41011 Campogalliano (Italy) Tel. (+39)059 526845 – Fax (+39)059 527000 C.F./P. IVA 03209920366 Nanocomposite polymers
  • 15. TEC STAR S.r.l. Viale Europa, 40 – 41011 Campogalliano (Italy) Tel. (+39)059 526845 – Fax (+39)059 527000 C.F./P. IVA 03209920366 Nanocomposite polymers – case histories
  • 16. TEC STAR S.r.l. Viale Europa, 40 – 41011 Campogalliano (Italy) Tel. (+39)059 526845 – Fax (+39)059 527000 C.F./P. IVA 03209920366 Nanocomposite polymers – case histories
  • 17. TEC STAR S.r.l. Viale Europa, 40 – 41011 Campogalliano (Italy) Tel. (+39)059 526845 – Fax (+39)059 527000 C.F./P. IVA 03209920366 Activities POLYMERS: TEC STAR customizes and produces nanoparticles that, used as nanofillers in place of traditional fillers, are able to intercalate and bond to the polymer chains, as a consequence of their typical nanometric dimension and huge specific surface. In this way it is possible to tune different properties (mechanical, electrical, magnetic, flame resistance, etc.) with filler concentration within the matrix not larger than 2-5% wt. and with no variation of material workability. Polymers treated: . Polypropylene . Polyurethane . PMMA . PEEK Distribution of metal oxide nanoparticles in polypropylene. SEM cross section picture of PUR. SEM cross section picture of nanocomposite PUR (a) SiO2 nanoparticles; (b) TiO2 nanoparticles. (a) (b)
  • 18. TEC STAR S.r.l. Viale Europa, 40 – 41011 Campogalliano (Italy) Tel. (+39)059 526845 – Fax (+39)059 527000 C.F./P. IVA 03209920366 Example Problem: to improve the impact resistance of a thermoplastic polymer, obtained by injection molding. Activity: a) characterization of the molded part: • Mechanical properties (tensile test – ISO 527; bending test – ISO 178; impact test – ISO 180, Vicat – ISO 306, HDT – ISO 75, MFI – ISO 1133) • SEM/Focused Ion Beam – to check the nanoparticles distribution inside the polymer b) production of real parts using injection molding, starting from nanocomposite masterbatches.
  • 19. TEC STAR S.r.l. Viale Europa, 40 – 41011 Campogalliano (Italy) Tel. (+39)059 526845 – Fax (+39)059 527000 C.F./P. IVA 03209920366 Example Results: improvement of mechanical properties of nanocomposite polymer with respect the standard one. 5%wt of nanoparticles
  • 20. TEC STAR S.r.l. Viale Europa, 40 – 41011 Campogalliano (Italy) Tel. (+39)059 526845 – Fax (+39)059 527000 C.F./P. IVA 03209920366 Example SEM/FIB pictures show uniform distribution of nanoparticles inside the polymer.
  • 21. TEC STAR S.r.l. Viale Europa, 40 – 41011 Campogalliano (Italy) Tel. (+39)059 526845 – Fax (+39)059 527000 C.F./P. IVA 03209920366 Contacts Dr. Alberto Borghi borghi@tec-star.it TEC STAR Srl Viale Europa, 40 41011 Campogalliano (MO) - Italy Tel (+39)059.526845 Fax (+39)059.527000