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Industrial Attachment
Syferfontein Dolomite Mine (Pty) Ltd
MBEDZI A. 11602169
MULEYA S. 11595033
SIMALI T.C. 11590767
Visiting Geologists
Introduction
• Background of study area
Syferfontein Dolomite Mine (Pty) Ltd is a
dolomite mining company based in Mopane
area. The traditional method of drill and blast is
applied in order to fragment the rocks. The
terrain contains different rocks and structures of
different characteristics. The mine has been in
operation since 1999.
Cont.
• Location
Syferfontein Dolomite mine (Pty) Ltd is found in
Limpopo Province of Republic of South Africa. It
is approximately 8 km from N1 road and it is
located at Mopane about 8 km from the
N1/R525 intersection and about 40 km south of
Musina .It is located between latitude 22˚37’20”
South and longitude 29˚51’30, 63” East.
Cont.
Cont.
• Vegetation
The Mopane shrubs is the dominating plant
cover, with dense-medium grass over relatively
flat terrenes and the evenly distributed Baobab
tree within the reddish soil-coverage.
Cont.
• Topography
The area is situated in a relatively flat to gentle
slope terrain of the Soutpansberg mountain
ranges, geographically stretching in the general
north-east direction from Tropic of Capricorn to
the Beit-Bridge border post, with evenly
distributed rocky hills. The altitude or elevation
ranges from 500 – 670 m above mean-sea-
level, with a slight dipping towards the south-
eastern direction.
Cont.
• Climatic condition
The climatic conditions of the area is quite
distinctive in seasonal changes, with mild winter
temperatures, low rainfall rates and hot summer
days with highest rates of both temperatures
and rainfall readings. The study area receives
about 246mm of rain per year, with frequent
rainfall during mid-summer period. It receives
the lowest of rainfall even up to 0mm in June
and the highest of 55mm in January.
Items of equipment
Jackhammer Sledge hammer
Cont.
Front-end loader Bins
Cont.
Pneumatic rock drill
Cont.
Excavator Articulated dump truck
or dumper
Mine Processes
Production
Cycle
Drilling &
Blasting
Excavation
Loading
Haulage
Drilling and Blasting
• Designing drillholes and drilling
– Pneumatic rock drill
• Is used for drilling with the application of
rotary drilling method in which the air is
supplied from the compressed air
installations existing in the mine.
– Drillholes pattern
• Spacing 1 meter
• Diameter range 32mm – 42mm
• Depth 3m – 4m
• Drillholes are closed by dry grass
Cont.
A (Drilling); B (Anfex (ammonium nitrate) explosives); C (Charging (inserting the power cord into the
drillhole)); D (Charging (stemming)); E (A relay connected to the power cord); F (Detonating fuse); G
(Detonating battery) and H (Power cord).
• Charging
Cont.
Cont.
• Blasting
– Because they are no professionals ,they
conduct blasting in the presence of
someone who has a blasting certificate.
– During blasting workers are actually
evacuated from the mine to avoid injuries
from flying rocks.
– Misfiring is checked 5minutes after blasting
to ensure safety of workers before
excavation proceeds.
Excavation, Loading and Haulage
– Excavation resumes at least 20 minutes
after blasting including the 5 minutes for
checking blasting misfiring in a process
of ensuring proper safety practice.
– Materials excavated are loaded to the
Load Haul Dump machine and
transported(hauled) to the required
destination. Sorting point if its ore and
waste dump if its waste.
Processing
• Sorting
– The sorting process is basically done
based on the grades of the rocks that they
are mining.
– Grade A/B
• Grade A/B this is the type which is not
spotted, not weathered or contaminated
but most likely clear and almost white in
colour.
Cont.
• Grade C
– Grade C is basically the type which is
spotted, contaminated but at least not
weathered.
– It usually contains the colour white but with
some black spots which could be as a
results of metamorphism which could have
been taking place.
Cont.
Grade A/B Grade C
Cont.
• Processing Plant
– Within the processing plant section of the
syferfontein mine, the dolomite which is to
be processed is first crushed through
crushing plant, a jaw crusher to make +/-
90mm dolomite that can pass through a mill
which manufactures lesser size of dolomite,
even powder.
Cont.
Jaw crusher Mill
Products
• Product distinction
– A-type dolomite is a pure dolomite with a
reflectance of 85%-90%. This type of
dolomite pure white and has no impurities
with clear crystals.
– B-type dolomite is white to grey with minor
impurities and has the reflectance of about
80%-85%.
– C-type rock has lots of impurities with the
reflectance of about 75%-80%.
Cont.
o industries
13mm sized dolomite
815µm sized dolomite
45µm sized dolomite
2.2mm sized dolomite
Cont.
• Syferfontein mine sells their products to
different companies for different reasons
according to their sizes. For instance:
– 13mm dolomite chip in funeral services
– 2,2mm chips in paint industries
– 815µm sized dolomite in Tshikondeni mine
– 45µm powdered dolomite in tiles industries
Uses of Dolomite
• Dolomite can also be used in the
following:
– Powdered dolomite can be used in paint
industries to thicken the paint that is
manufactured.
– Dolomite chips can be used in graveyards
to decorate the tombstones.
– In coal industries as for its reflectance to
increase light intensity in underground
mines. And also used as stone dust.
Cont.
– In horticulture dolomite are added to soils
and soilless potting mixes to lower their
acidity and as the magnesium source.
– For construction where it is usually a
substitute for limestone.
– For medical purposes in calcium
supplement and magnesium supplement.
Also helpful in for bone health to increase
quantity of calcium.
Health and Safety
Works in the mine are very hazardous and
dangerous; it actually threatens the health and
safety of workers. This is why it is very crucial
for workers to use protective personnel
equipment to ensure safety upon themselves
and good health.
Cont.
• A set of protective equipment
Cont.
• There is a First Aid clinic at the reception
where in all the injuries are reported for
possible treatments.
• Workers should wear boots at all times to
prevent injuries especially cuts from rocks
and also harm from jack hammers.
• They are also given safety goggles to wear to
prevent eye injuries from flying rocks, dust
and also to reduce the light illumination from
the eyes since dolomite is very bright to an
extent that the reflection can cause harm into
the eyes.
Cont.
• The process involves handling of rocks and
they are hazardous that’s why they should
wear gloves before handling rocks.
• Safety harnies belts are used when drilling in
steeper areas to prevent the driller from
falling down the slope ear gloves before
handling rocks.
• Dusk mask are used to cover the nose to
prevent dust.
Cont.
• Hard hat should be worn in order to protect
the head from flying rocks from the ground
during the process of drilling i.e. it is a must to
wear the hard hat when enter into the mine.
• They also wear earplugs to prevent ear drum
problems from the noise of the drilling
machines.
Conclusion
• The management should to come up with some
sort of production exploration so that the can
know where their ore is spreading. This will
save them from blasting in wrong areas thus
saving costs and also improve their productivity
efficiency.
• They should be a mine design plan, where a
plan of a mine is outlined with benches, to
increase the life span of the mine.
• Machinery used are not efficient thus they
breakdown from time to time, to avoid such, the
mine should invest in buying new equipment for
the mine.
Recommendation
• The mine owner needs to provide efficient and
adequate PPE to the workers, this will enable
them to prevent various number of injuries
occurring. It’s also crucial that they hire some
skilled labour.
• Despise the skilled labour; the mine may
implement an educational programme that will
elevate the level of literacy of the existing
labour in which the whole mining process will
be explained at ease to help the labour to
comprehend the danger of not complying with
safety measures provided by the mine.
Cont.
• The management should to come up with some
sort of production exploration so that the can
know where their ore is spreading. This will save
them from blasting in wrong areas thus saving
costs and also improve their productivity
efficiency.
• They should be a mine design plan, where a
plan of a mine is outlined with benches, to
increase the life span of the mine.
• Machinery used are not efficient thus they
breakdown from time to time, to avoid such, the
mine should invest in buying new equipment for
the mine.
Syferfontein Dolomite Mine (Pty) Ltd

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Syferfontein Dolomite Mine (Pty) Ltd

  • 1. Industrial Attachment Syferfontein Dolomite Mine (Pty) Ltd MBEDZI A. 11602169 MULEYA S. 11595033 SIMALI T.C. 11590767
  • 3. Introduction • Background of study area Syferfontein Dolomite Mine (Pty) Ltd is a dolomite mining company based in Mopane area. The traditional method of drill and blast is applied in order to fragment the rocks. The terrain contains different rocks and structures of different characteristics. The mine has been in operation since 1999.
  • 4. Cont. • Location Syferfontein Dolomite mine (Pty) Ltd is found in Limpopo Province of Republic of South Africa. It is approximately 8 km from N1 road and it is located at Mopane about 8 km from the N1/R525 intersection and about 40 km south of Musina .It is located between latitude 22˚37’20” South and longitude 29˚51’30, 63” East.
  • 6. Cont. • Vegetation The Mopane shrubs is the dominating plant cover, with dense-medium grass over relatively flat terrenes and the evenly distributed Baobab tree within the reddish soil-coverage.
  • 7. Cont. • Topography The area is situated in a relatively flat to gentle slope terrain of the Soutpansberg mountain ranges, geographically stretching in the general north-east direction from Tropic of Capricorn to the Beit-Bridge border post, with evenly distributed rocky hills. The altitude or elevation ranges from 500 – 670 m above mean-sea- level, with a slight dipping towards the south- eastern direction.
  • 8. Cont. • Climatic condition The climatic conditions of the area is quite distinctive in seasonal changes, with mild winter temperatures, low rainfall rates and hot summer days with highest rates of both temperatures and rainfall readings. The study area receives about 246mm of rain per year, with frequent rainfall during mid-summer period. It receives the lowest of rainfall even up to 0mm in June and the highest of 55mm in January.
  • 14. Drilling and Blasting • Designing drillholes and drilling – Pneumatic rock drill • Is used for drilling with the application of rotary drilling method in which the air is supplied from the compressed air installations existing in the mine. – Drillholes pattern • Spacing 1 meter • Diameter range 32mm – 42mm • Depth 3m – 4m • Drillholes are closed by dry grass
  • 15. Cont. A (Drilling); B (Anfex (ammonium nitrate) explosives); C (Charging (inserting the power cord into the drillhole)); D (Charging (stemming)); E (A relay connected to the power cord); F (Detonating fuse); G (Detonating battery) and H (Power cord). • Charging
  • 16. Cont.
  • 17. Cont. • Blasting – Because they are no professionals ,they conduct blasting in the presence of someone who has a blasting certificate. – During blasting workers are actually evacuated from the mine to avoid injuries from flying rocks. – Misfiring is checked 5minutes after blasting to ensure safety of workers before excavation proceeds.
  • 18. Excavation, Loading and Haulage – Excavation resumes at least 20 minutes after blasting including the 5 minutes for checking blasting misfiring in a process of ensuring proper safety practice. – Materials excavated are loaded to the Load Haul Dump machine and transported(hauled) to the required destination. Sorting point if its ore and waste dump if its waste.
  • 19. Processing • Sorting – The sorting process is basically done based on the grades of the rocks that they are mining. – Grade A/B • Grade A/B this is the type which is not spotted, not weathered or contaminated but most likely clear and almost white in colour.
  • 20. Cont. • Grade C – Grade C is basically the type which is spotted, contaminated but at least not weathered. – It usually contains the colour white but with some black spots which could be as a results of metamorphism which could have been taking place.
  • 22. Cont. • Processing Plant – Within the processing plant section of the syferfontein mine, the dolomite which is to be processed is first crushed through crushing plant, a jaw crusher to make +/- 90mm dolomite that can pass through a mill which manufactures lesser size of dolomite, even powder.
  • 24. Products • Product distinction – A-type dolomite is a pure dolomite with a reflectance of 85%-90%. This type of dolomite pure white and has no impurities with clear crystals. – B-type dolomite is white to grey with minor impurities and has the reflectance of about 80%-85%. – C-type rock has lots of impurities with the reflectance of about 75%-80%.
  • 25. Cont. o industries 13mm sized dolomite 815µm sized dolomite 45µm sized dolomite 2.2mm sized dolomite
  • 26. Cont. • Syferfontein mine sells their products to different companies for different reasons according to their sizes. For instance: – 13mm dolomite chip in funeral services – 2,2mm chips in paint industries – 815µm sized dolomite in Tshikondeni mine – 45µm powdered dolomite in tiles industries
  • 27. Uses of Dolomite • Dolomite can also be used in the following: – Powdered dolomite can be used in paint industries to thicken the paint that is manufactured. – Dolomite chips can be used in graveyards to decorate the tombstones. – In coal industries as for its reflectance to increase light intensity in underground mines. And also used as stone dust.
  • 28. Cont. – In horticulture dolomite are added to soils and soilless potting mixes to lower their acidity and as the magnesium source. – For construction where it is usually a substitute for limestone. – For medical purposes in calcium supplement and magnesium supplement. Also helpful in for bone health to increase quantity of calcium.
  • 29. Health and Safety Works in the mine are very hazardous and dangerous; it actually threatens the health and safety of workers. This is why it is very crucial for workers to use protective personnel equipment to ensure safety upon themselves and good health.
  • 30. Cont. • A set of protective equipment
  • 31. Cont. • There is a First Aid clinic at the reception where in all the injuries are reported for possible treatments. • Workers should wear boots at all times to prevent injuries especially cuts from rocks and also harm from jack hammers. • They are also given safety goggles to wear to prevent eye injuries from flying rocks, dust and also to reduce the light illumination from the eyes since dolomite is very bright to an extent that the reflection can cause harm into the eyes.
  • 32. Cont. • The process involves handling of rocks and they are hazardous that’s why they should wear gloves before handling rocks. • Safety harnies belts are used when drilling in steeper areas to prevent the driller from falling down the slope ear gloves before handling rocks. • Dusk mask are used to cover the nose to prevent dust.
  • 33. Cont. • Hard hat should be worn in order to protect the head from flying rocks from the ground during the process of drilling i.e. it is a must to wear the hard hat when enter into the mine. • They also wear earplugs to prevent ear drum problems from the noise of the drilling machines.
  • 34. Conclusion • The management should to come up with some sort of production exploration so that the can know where their ore is spreading. This will save them from blasting in wrong areas thus saving costs and also improve their productivity efficiency. • They should be a mine design plan, where a plan of a mine is outlined with benches, to increase the life span of the mine. • Machinery used are not efficient thus they breakdown from time to time, to avoid such, the mine should invest in buying new equipment for the mine.
  • 35. Recommendation • The mine owner needs to provide efficient and adequate PPE to the workers, this will enable them to prevent various number of injuries occurring. It’s also crucial that they hire some skilled labour. • Despise the skilled labour; the mine may implement an educational programme that will elevate the level of literacy of the existing labour in which the whole mining process will be explained at ease to help the labour to comprehend the danger of not complying with safety measures provided by the mine.
  • 36. Cont. • The management should to come up with some sort of production exploration so that the can know where their ore is spreading. This will save them from blasting in wrong areas thus saving costs and also improve their productivity efficiency. • They should be a mine design plan, where a plan of a mine is outlined with benches, to increase the life span of the mine. • Machinery used are not efficient thus they breakdown from time to time, to avoid such, the mine should invest in buying new equipment for the mine.