Caterpillar Cat 730 Ejector Articulated Truck (Prefix B1W) Service Repair Manual Instant Download.pdf

Service Repair Manual
Models
730 Ejector Articulated Truck

Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: 730 EJECTOR TRUCK B1W
Configuration: 730 Ejector Articulated Truck B1W00001-UP (MACHINE) POWERED BY C11 Engine
Disassembly and Assembly
725, 730 and 730 EJECTOR Articulated Trucks Power Train
Media Number -RENR3448-14 Publication Date -01/09/2014 Date Updated -28/06/2018
i02395901
Retarder - Assemble - The No. 1 Rotating Clutch is included.
SMCS - 3120-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1863 Retaining Ring Pliers 1
B 1P-0510 Driver Gp 1
C 4C-8358 Eyebolt 2
D 1P-1861 Retaining Ring Pliers 1
E 1U-6396 O-Ring Assembly Compound 1
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
1/9
730 Ejector Articulated Truck B1W00001-UP (MACHINE) POWERED BY C11 Engi...
2019/12/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Note: Prior to assembly, all threads that require sealant must be cleaned with a tap.
Note: O-ring seals, gaskets, and seals should always be replaced. A used O-ring seal may not have
the same sealing properties as a new O-ring seal. Use Tooling (E) during the assembly procedure.
Note: Apply a light film of transmission oil to all components before assembly.
Illustration 1 g00764435
1. Install inner seal (1) and outer seal (3) into the seal grooves of piston (2).
2/9
2019/12/20

Typical Example
2. Size inner seal (1) and outer seal (3) by holding a round object against the seal. Rotate
piston (2) until the seal is flush with the outer diameter of the seal groove. Install the outer
seal with the lip of the seal in the same direction as the inner seal.
Note: Lubricate the seals with the lubricant that is being sealed prior to the installation of
the piston assembly. Take care not to damage the seals.
3. Install piston (2) into hub (4).
4. Install disc springs (5) into the hub (4).
Note: The large diameter of the first disc spring is aligned with the piston. Alternate the
following four disc springs.
3/9
2019/12/20

5. Place plate (6) in position on disc springs (5).
6. Compress plate (6) and disc springs (5) in order to install retaining ring (7). Use Tooling (A)
to install the retaining ring.
7. Turn over hub (4) and install seal (8) into the seal groove of hub (4).
4/9
2019/12/20

Note: Size the seal by holding a round object against the seal. Rotate the round object
around the seal until the seal is flush with the outer diameter of the seal groove.
Note: Lubricate the seal with the lubricant that is being sealed prior to the installation of the
retarder housing.
8. Install retarder housing (9) onto hub (4).
9. Place rotor (10) in position on hub (4). The bolt holes in the rotor must be aligned with the
bolt holes in the hub.
10. Install bolts (11) that secure the rotor to the hub. Tighten bolts (11) to a torque of
28 ± 7 N·m (21 ± 5 lb ft).
5/9
2019/12/20

11. Use Tooling (E) in order to lubricate O-ring seal (12) (not shown) and the groove. Install O-
ring seal (12).
12. Use Tooling (B) and a suitable press in order to install bearing (13) on hub (4).
13. Install seal (15) in the seal groove of retarder stator (14).
Note: Size the seal by holding a round object against the seal. Rotate the round object
around the seal until the seal is flush with the outer diameter of the seal groove.
6/9
2019/12/20

14. Place retarder stator (14) in position on retarder housing (9) (not shown).
15. Install allen head screws (16) in order to secure the retarder stator in position. Tighten
screws (16) to a torque of 55 ± 10 N·m (41 ± 7 lb ft).
16. Install retaining ring (17) in the ring groove of the bearing. Use Tooling (A) in order to
install retaining ring (18) on hub (4).
17. Turn over the transmission retarder. Install Tooling (C) on the transmission retarder.
18. Use Tooling (D) in order to install retaining ring (19) in the inside diameter of hub (4).
19. Install the following components inside the bore of the hub: race (25), disc (26) and race
(27).
7/9
2019/12/20

Note: The friction discs and the steel plates are alternated during installation.
20. Install steel plate (24) and friction disc (23).
21. Install hub (22) and plate (21) in the inside diameter of hub (4).
22. Install retaining ring (20).
End By:
8/9
2019/12/20

a. Connect the retarder to the torque converter. Refer to Disassembly and Assembly, "Torque
Converter - Assemble" for the procedure to connect the retarder to the torque converter.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Dec 20 15:13:09 UTC+0800 2019
9/9
2019/12/20

Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: 730 EJECTOR TRUCK B1W
Configuration: 730 Ejector Articulated Truck B1W00001-UP (MACHINE) POWERED BY C11 Engine
Disassembly and Assembly
725, 730 and 730 EJECTOR Articulated Trucks Power Train
Media Number -RENR3448-14 Publication Date -01/09/2014 Date Updated -28/06/2018
i04745120
Torque Converter - Disassemble
SMCS - 3101-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 3
B - M12 Guide Bolts 3
C 1P-0510 Driver Gp 1
D 8T-4182 Bolt 2
E 1P-1863 Retaining Ring Pliers 1
F 8B-7551 Bearing Puller Gp 1
Start By:
A. Separate the torque converter housing from the planetary transmission. Refer to
Disassembly and Assembly, "Torque Converter Housing - Remove".
Personal injury or death can result from improper lifting or blocking.
When a hoist or jack is used to lift any part or component, stand clear
of the area. Be sure the hoist or jack has the correct capacity to lift a
1/18
2019/12/20

component. Install blocks or stands before performance of any work
under a heavy component.
Approximate weights of the components are shown. Clean all surfaces
where parts are to be installed.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Place identification marks on all parts for assembly purposes.
2/18
2019/12/20

1. Remove bolts (1) and allen head screws (2) that secure the retarder in position.
2. Use Tooling (A) and a suitable lifting device to remove retarder (3) from the center shaft of
the torque converter. The weight of retarder (3) is approximately 48 kg (105 lb).
3. Remove allen head screws (4) and the washers from the torque converter housing.
3/18
2019/12/20

4. Remove bolts (6) from torque converter housing (5) in order to release the separator plate.
5. Attach Tooling (A) and a suitable lifting device to the carrier assembly. Install Tooling (B)
to the torque converter housing (5) .
6. Use Tooling (A) and the suitable lifting device to raise torque converter housing (5)
approximately 5 mm (0.197 inch) from the torque converter. The weight of torque converter
housing (5) is approximately 159 kg (350 lb).
Note: Insert the soft drift into hole (X) .
7. Use a hammer and a suitable soft drift to tap the separator plate from torque converter
housing (5) . This will enable the separator plate to remain with the torque converter.
4/18
2019/12/20

8. Remove separator plate (7) from the torque converter assembly. Remove Tooling (B) from
the carrier assembly.
9. Remove O-ring seal (8) from the outside diameter of separator plate (7) .
10. Use Tooling (C) to remove seal (9) from separator plate (7) .
5/18
2019/12/20

11. Remove bolts (10) that secure flywheel pilot (11) .
12. Install Tooling (D) in order to remove flywheel pilot (11) and O-ring seal (12) .
13. Remove bolts (13) , retainer (14) , and washer (15) .
6/18
2019/12/20

14. Carefully remove center shaft (16) from the center of the carrier. Remove bearing half (17) .
15. Remove rings (18) from center shaft (16) .
16. Remove race (19) , bearing (20) , and race (21) from center shaft (16) .
7/18
2019/12/20

17. Remove carrier assembly (22) from gear (23) and the torque converter assembly.
18. Use Tooling (E) to remove retaining ring (24) from the groove of carrier assembly (22) .
8/18
2019/12/20

19. Remove O-ring seal (27) from carrier assembly (22) .
20. Remove seal (26) from seal carrier (25) , as shown.
21. Invert carrier assembly (22) and remove rings (28) .
22. Use Tooling (C) , Tooling (F) , and a suitable press in order to remove seal carrier (25) from
carrier assembly (22) .
9/18
2019/12/20

23. Use Tooling (C) , Tooling (F) , and a suitable press to remove bearing (29) from carrier
assembly (22) .
24. Remove retaining ring (30) and bearing race (31) from gear (32) .
25. Remove bolts (33) in order to separate torque converter impeller (34) from the stator and the
turbine assembly.
10/18
730 Ejector Articulated Truck B1W00001-UP (MACHINE) POWERED BY C11 E...
2019/12/20

Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading

26. Remove allen head screws (35) in order to separate the hub (36) and the gear from the
torque converter impeller (34) .
27. Remove torque converter impeller (34) from gear (23) . Remove the O-ring seal from torque
converter impeller (34) .
28. Remove O-ring (37) from gear (23) .
11/18
730 Ejector Articulated Truck B1W00001-UP (MACHINE) POWERED BY C11 E...
2019/12/20

Caterpillar Cat 730 Ejector Articulated Truck (Prefix B1W) Service Repair Manual Instant Download.pdf

Recommended

Recommended

More Related Content

Similar to Caterpillar Cat 730 Ejector Articulated Truck (Prefix B1W) Service Repair Manual Instant Download.pdf

Similar to Caterpillar Cat 730 Ejector Articulated Truck (Prefix B1W) Service Repair Manual Instant Download.pdf (10)

More from 9fikslkddmd8u

More from 9fikslkddmd8u (20)

Recently uploaded

Recently uploaded (20)

Caterpillar Cat 730 Ejector Articulated Truck (Prefix B1W) Service Repair Manual Instant Download.pdf