This document provides instructions for assembling and disassembling the torque converter and transmission of a 972M wheel loader. It describes 42 steps for assembling the torque converter, including installing various parts like seals, bearings, springs, and plates. It then describes 3 steps for separating the transmission from the output transfer gears, involving removing bolts and disconnecting harness assemblies. Special tools are required for pressing and lifting components. Safety notices are provided regarding keeping parts clean and wearing protective equipment when working with spring-loaded parts.
This document provides instructions for assembling and disassembling components of the torque converter and transmission for a Caterpillar 966M Wheel Loader. It describes 43 steps for assembling the torque converter, including installing bearings, seals, springs, and other parts. It also describes 3 steps for separating the transmission from the output transfer gears, including removing bolts and disconnecting harness assemblies. Tools including lifting eyes and forcing screws are required. Safety notices are provided regarding keeping parts clean and preventing injury when handling spring-loaded components.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including links, brackets, and a transmission repair stand are required.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including links, brackets, and a transmission repair stand are required.
The document provides step-by-step instructions for assembling a torque converter for a 982M wheel loader. It lists 51 steps to install various components like seals, bearings, gears, plates and bolts. Tools required include link brackets, dial indicators, drivers and guide studs. Temperatures must be controlled for some components during installation. The assembly is completed by connecting the torque converter to the transmission and output transfer gears.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including levers, links, and stands are required. Weights of components are provided.
The document provides step-by-step instructions for assembling a torque converter for a 982M wheel loader. It lists 51 steps to install various components like seals, bearings, gears, plates, and bolts. Tools required include link brackets, dial indicators, retaining ring pliers, and guide studs. Precautions are given for heating/cooling components and proper torque values.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including levers, links, and stands are required. Weights of components are provided.
The document provides step-by-step instructions for assembling a torque converter for a 982M wheel loader. It lists 51 steps to install various components like seals, bearings, gears, plates, and bolts. Tools required include link brackets, dial indicators, drivers, and retaining ring pliers. Temperatures must be carefully controlled for some components. The assembly is completed by connecting the fully assembled torque converter to the transmission and output transfer gears.
This document provides instructions for assembling and disassembling components of the torque converter and transmission for a Caterpillar 966M Wheel Loader. It describes 43 steps for assembling the torque converter, including installing bearings, seals, springs, and other parts. It also describes 3 steps for separating the transmission from the output transfer gears, including removing bolts and disconnecting harness assemblies. Tools including lifting eyes and forcing screws are required. Safety notices are provided regarding keeping parts clean and preventing injury when handling spring-loaded components.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including links, brackets, and a transmission repair stand are required.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including links, brackets, and a transmission repair stand are required.
The document provides step-by-step instructions for assembling a torque converter for a 982M wheel loader. It lists 51 steps to install various components like seals, bearings, gears, plates and bolts. Tools required include link brackets, dial indicators, drivers and guide studs. Temperatures must be controlled for some components during installation. The assembly is completed by connecting the torque converter to the transmission and output transfer gears.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including levers, links, and stands are required. Weights of components are provided.
The document provides step-by-step instructions for assembling a torque converter for a 982M wheel loader. It lists 51 steps to install various components like seals, bearings, gears, plates, and bolts. Tools required include link brackets, dial indicators, retaining ring pliers, and guide studs. Precautions are given for heating/cooling components and proper torque values.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including levers, links, and stands are required. Weights of components are provided.
The document provides step-by-step instructions for assembling a torque converter for a 982M wheel loader. It lists 51 steps to install various components like seals, bearings, gears, plates, and bolts. Tools required include link brackets, dial indicators, drivers, and retaining ring pliers. Temperatures must be carefully controlled for some components. The assembly is completed by connecting the fully assembled torque converter to the transmission and output transfer gears.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including links, brackets, and a transmission repair stand are required.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including levers, links, and stands are required. Weights of components are provided.
This document provides instructions for assembling and disassembling the torque converter and transmission planetary components of a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and fasteners. It also describes 4 steps for separating the transmission planetary from the output transfer gear case, and lists tools and 29 steps for disassembling the transmission planetary.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It describes 38 steps to assemble various internal components like bearings, seals, gears, and housings. Tools required include link brackets, eyebolts, pliers, and Loctite. Torque specifications are provided for many bolts. The summary concludes by stating to connect the assembled torque converter to the transmission and output gears, referring to other service documents.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It outlines 38 steps for installing various components like bearings, seals, gears, and housing pieces. Tools required include link brackets, eyebolts, pliers, and retaining ring pliers. The assembly begins with installing inner components and ends by connecting the torque converter to the transmission and output gears.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It outlines 38 steps to assemble various components like bearings, seals, gears, and housings. Tools required include link brackets, eyebolts, pliers, and Loctite. Torque specifications are provided for many bolts. The summary concludes by stating to connect the assembled torque converter to the transmission and output gears, as outlined in other service manuals.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It outlines 38 steps for installing various components like bearings, seals, gears, and housing pieces. Tools required include link brackets, eyebolts, pliers, and retaining ring pliers. The assembly begins with installing inner components and ends by connecting the torque converter to the transmission and output gears.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It outlines 38 steps for installing various components like bearings, seals, gears, and housing pieces. Tools required include link brackets, eyebolts, pliers, and retaining ring pliers. The assembly begins with installing inner components and ends by connecting the torque converter to the transmission and output gears.
This document provides instructions for assembling and disassembling the torque converter and transmission of a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and fasteners in the correct order and with proper torque specifications. It also outlines 11 steps for disassembling the transmission planetary, such as removing housing components, seals, gears, and the carrier assembly. The overall document provides detailed technical specifications and diagrams to guide maintenance and repair of these powertrain components.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It describes 38 steps to assemble various internal components like bearings, seals, gears, and housings. Special tools are required for some steps. Finally, it states to connect the assembled torque converter to the transmission and output gears by referring to other service manuals.
This document provides instructions for assembling and disassembling the torque converter and transmission planetary components of a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and fasteners. It also describes 4 steps for separating the transmission planetary from the output transfer gear case, and lists tools and 29 steps for disassembling the transmission planetary.
This document provides instructions for assembling and disassembling the torque converter and transmission planetary components of a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and fasteners. It also describes 4 steps for separating the transmission planetary from the output transfer gear case, and lists tools and 29 steps for disassembling the transmission planetary.
This document provides instructions for assembling and disassembling the torque converter and transmission planetary components of a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and fasteners. It also describes 4 steps for separating the transmission planetary from the output transfer gear case, and lists tools and 29 steps for disassembling the transmission planetary.
Caterpillar cat 962 g wheel loader (prefix 7bw) service repair manual (7bw000...kfjksekfmem
This document provides instructions for assembling and disassembling parts of the torque converter and transmission for a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and housing components in the proper order and orientation. It also describes separating the transmission planetary group from the output transfer gear case and disassembling the transmission planetary.
Caterpillar cat 962 g wheel loader (prefix 7bw) service repair manual (7bw000...fjjskekdmem
This document provides instructions for assembling and disassembling the torque converter and transmission on a Caterpillar 962G wheel loader. It describes 38 steps to assemble the torque converter, including installing bearings, seals, gears, and housing components in the proper order and orientation. It also describes 11 steps to disassemble the transmission planetary, such as removing seals, bolts, clutches, and gears. Tools required are listed for each procedure.
Caterpillar cat 962 g wheel loader (prefix 7bw) service repair manual (7bw000...fujsjejfkskemm
This document provides instructions for assembling and disassembling the torque converter and transmission on a Caterpillar 962G wheel loader. It describes 38 steps to assemble the torque converter, including installing bearings, seals, gears, and housing components in the proper order and torque specifications. It also describes separating the transmission from the torque converter and output gears, as well as 11 steps for disassembling the transmission planetary, including removing clutch plates, seals, and housing components. The overall document provides detailed technical instructions for servicing the powertrain on the 962G wheel loader.
Caterpillar cat 962 g wheel loader (prefix 7bw) service repair manual (7bw000...udjjjsjekkdm
This document provides instructions for assembling and disassembling the torque converter and transmission on a Caterpillar 962G wheel loader. It describes 38 steps to assemble the torque converter, including installing bearings, seals, gears, and housing components in the proper order and torque specifications. It also describes separating the transmission from the torque converter and output gears, as well as 11 steps for disassembling the transmission planetary, including removing clutch plates, seals, and housing components. The document contains diagrams illustrating each step for servicing these powertrain components.
The document provides instructions for removing the implement vane pump from a 657G Wheel Scraper. It describes disconnecting hoses and wiring, draining fluid from the elbow, attaching a lifting device to the pump, and removing nuts and the pump. It also includes notes about marking disconnected parts for installation and preventing fluid loss.
The document provides instructions for disassembling and assembling a torque converter. It describes 18 steps to disassemble the torque converter by removing various parts like housing assemblies, bearings, plates, and seals. It then describes 18 steps for assembling the torque converter by installing the parts in reverse order. Tools required include link brackets, drivers, and forcing screws. Safety precautions are provided for spring loaded parts.
The document provides instructions for removing and assembling the torque converter of a 730 Ejector Articulated Truck. It describes in 18 steps how to disassemble the torque converter by removing components like the housing assembly, piston, plates and discs, impeller, and turbine. It then describes in 12 steps the process of assembling the torque converter by reinstalling these components in reverse order, taking care to keep parts clean and install springs and other parts correctly. Special tools are required for tasks like removing the plate and installing the cam.
This document provides assembly instructions for a torque converter in a 730 articulated truck. It lists 34 steps to assemble the various components of the torque converter, including housings, bearings, seals, discs, and shafts. Personal protective equipment is required and cleanliness is emphasized throughout the process. Torque specifications are provided for securing each component with bolts or screws.
The document provides instructions for removing and installing various engine components on a Caterpillar C13 engine, including:
- Camshaft - removal involves supporting lifters with a magnetic tool, removing bolts and gears, and carefully removing the camshaft with two people. Installation requires ensuring proper timing.
- Camshaft gear - removed using a press and installed by heating to 315°C and pressing onto the camshaft.
- Camshaft bearings - removed using a puller tool and lubricant, installed using a sleeve tool and measured for proper depth.
- Engine oil pan - removed by draining oil, removing bolts and clips, and installing requires applying sealant
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Similar to Caterpillar Cat 972M Wheel Loader (Prefix JPR) Service Repair Manual Instant Download.pdf
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including links, brackets, and a transmission repair stand are required.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including levers, links, and stands are required. Weights of components are provided.
This document provides instructions for assembling and disassembling the torque converter and transmission planetary components of a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and fasteners. It also describes 4 steps for separating the transmission planetary from the output transfer gear case, and lists tools and 29 steps for disassembling the transmission planetary.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It describes 38 steps to assemble various internal components like bearings, seals, gears, and housings. Tools required include link brackets, eyebolts, pliers, and Loctite. Torque specifications are provided for many bolts. The summary concludes by stating to connect the assembled torque converter to the transmission and output gears, referring to other service documents.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It outlines 38 steps for installing various components like bearings, seals, gears, and housing pieces. Tools required include link brackets, eyebolts, pliers, and retaining ring pliers. The assembly begins with installing inner components and ends by connecting the torque converter to the transmission and output gears.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It outlines 38 steps to assemble various components like bearings, seals, gears, and housings. Tools required include link brackets, eyebolts, pliers, and Loctite. Torque specifications are provided for many bolts. The summary concludes by stating to connect the assembled torque converter to the transmission and output gears, as outlined in other service manuals.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It outlines 38 steps for installing various components like bearings, seals, gears, and housing pieces. Tools required include link brackets, eyebolts, pliers, and retaining ring pliers. The assembly begins with installing inner components and ends by connecting the torque converter to the transmission and output gears.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It outlines 38 steps for installing various components like bearings, seals, gears, and housing pieces. Tools required include link brackets, eyebolts, pliers, and retaining ring pliers. The assembly begins with installing inner components and ends by connecting the torque converter to the transmission and output gears.
This document provides instructions for assembling and disassembling the torque converter and transmission of a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and fasteners in the correct order and with proper torque specifications. It also outlines 11 steps for disassembling the transmission planetary, such as removing housing components, seals, gears, and the carrier assembly. The overall document provides detailed technical specifications and diagrams to guide maintenance and repair of these powertrain components.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It describes 38 steps to assemble various internal components like bearings, seals, gears, and housings. Special tools are required for some steps. Finally, it states to connect the assembled torque converter to the transmission and output gears by referring to other service manuals.
This document provides instructions for assembling and disassembling the torque converter and transmission planetary components of a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and fasteners. It also describes 4 steps for separating the transmission planetary from the output transfer gear case, and lists tools and 29 steps for disassembling the transmission planetary.
This document provides instructions for assembling and disassembling the torque converter and transmission planetary components of a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and fasteners. It also describes 4 steps for separating the transmission planetary from the output transfer gear case, and lists tools and 29 steps for disassembling the transmission planetary.
This document provides instructions for assembling and disassembling the torque converter and transmission planetary components of a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and fasteners. It also describes 4 steps for separating the transmission planetary from the output transfer gear case, and lists tools and 29 steps for disassembling the transmission planetary.
Caterpillar cat 962 g wheel loader (prefix 7bw) service repair manual (7bw000...kfjksekfmem
This document provides instructions for assembling and disassembling parts of the torque converter and transmission for a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and housing components in the proper order and orientation. It also describes separating the transmission planetary group from the output transfer gear case and disassembling the transmission planetary.
Caterpillar cat 962 g wheel loader (prefix 7bw) service repair manual (7bw000...fjjskekdmem
This document provides instructions for assembling and disassembling the torque converter and transmission on a Caterpillar 962G wheel loader. It describes 38 steps to assemble the torque converter, including installing bearings, seals, gears, and housing components in the proper order and orientation. It also describes 11 steps to disassemble the transmission planetary, such as removing seals, bolts, clutches, and gears. Tools required are listed for each procedure.
Caterpillar cat 962 g wheel loader (prefix 7bw) service repair manual (7bw000...fujsjejfkskemm
This document provides instructions for assembling and disassembling the torque converter and transmission on a Caterpillar 962G wheel loader. It describes 38 steps to assemble the torque converter, including installing bearings, seals, gears, and housing components in the proper order and torque specifications. It also describes separating the transmission from the torque converter and output gears, as well as 11 steps for disassembling the transmission planetary, including removing clutch plates, seals, and housing components. The overall document provides detailed technical instructions for servicing the powertrain on the 962G wheel loader.
Caterpillar cat 962 g wheel loader (prefix 7bw) service repair manual (7bw000...udjjjsjekkdm
This document provides instructions for assembling and disassembling the torque converter and transmission on a Caterpillar 962G wheel loader. It describes 38 steps to assemble the torque converter, including installing bearings, seals, gears, and housing components in the proper order and torque specifications. It also describes separating the transmission from the torque converter and output gears, as well as 11 steps for disassembling the transmission planetary, including removing clutch plates, seals, and housing components. The document contains diagrams illustrating each step for servicing these powertrain components.
Similar to Caterpillar Cat 972M Wheel Loader (Prefix JPR) Service Repair Manual Instant Download.pdf (17)
The document provides instructions for removing the implement vane pump from a 657G Wheel Scraper. It describes disconnecting hoses and wiring, draining fluid from the elbow, attaching a lifting device to the pump, and removing nuts and the pump. It also includes notes about marking disconnected parts for installation and preventing fluid loss.
The document provides instructions for disassembling and assembling a torque converter. It describes 18 steps to disassemble the torque converter by removing various parts like housing assemblies, bearings, plates, and seals. It then describes 18 steps for assembling the torque converter by installing the parts in reverse order. Tools required include link brackets, drivers, and forcing screws. Safety precautions are provided for spring loaded parts.
The document provides instructions for removing and assembling the torque converter of a 730 Ejector Articulated Truck. It describes in 18 steps how to disassemble the torque converter by removing components like the housing assembly, piston, plates and discs, impeller, and turbine. It then describes in 12 steps the process of assembling the torque converter by reinstalling these components in reverse order, taking care to keep parts clean and install springs and other parts correctly. Special tools are required for tasks like removing the plate and installing the cam.
This document provides assembly instructions for a torque converter in a 730 articulated truck. It lists 34 steps to assemble the various components of the torque converter, including housings, bearings, seals, discs, and shafts. Personal protective equipment is required and cleanliness is emphasized throughout the process. Torque specifications are provided for securing each component with bolts or screws.
The document provides instructions for removing and installing various engine components on a Caterpillar C13 engine, including:
- Camshaft - removal involves supporting lifters with a magnetic tool, removing bolts and gears, and carefully removing the camshaft with two people. Installation requires ensuring proper timing.
- Camshaft gear - removed using a press and installed by heating to 315°C and pressing onto the camshaft.
- Camshaft bearings - removed using a puller tool and lubricant, installed using a sleeve tool and measured for proper depth.
- Engine oil pan - removed by draining oil, removing bolts and clips, and installing requires applying sealant
This document provides instructions for removing and installing various components of the rear gear group and crankshaft rear seal of a Caterpillar C11 engine. The removal process involves using various tools to remove components like the rear crankshaft seal, adapter assembly, gears, bearings and covers. The installation process provides steps to install these components in reverse order and notes that components like bearings must be cooled and properly positioned during installation. Precise dimensions and torque specifications are given for correct installation.
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar C13 engine.
The removal procedure includes supporting the engine, removing bolts and seals to access the rear gear group components, and using various tools to remove gears, bushings, bearings, and covers. The installation procedure provides instructions for cleaning parts, lowering temperatures of bearings, applying sealant to bolts, and orienting gears and bearings according to specified dimensions before reinstalling the components in reverse order of removal. Separate sections also provide procedures for removing and installing the flywheel and rear crankshaft seal.
This document provides instructions for removing and installing various engine components on a Caterpillar C9.3 engine, including the valve mechanism cover, compression brake, and rocker arm shaft assembly. The procedures describe disconnecting wiring harnesses, removing nuts and bolts, checking and replacing seals, lubricating parts, and tightening components to the specified torques. Tools required include a feeler gauge and lubricant. Identification marks should be made on removed parts and the components must be kept clean to prevent premature wear.
The document provides instructions for removing and disassembling the drive shaft and scavenge pump on a 657G Wheel Scraper. Key steps include:
1. Removing retaining rings, covers, and guards to access the drive shaft.
2. Using eyebolts and lifting devices to remove the heavy drive shaft and tube assembly.
3. Checking alignment of components and removing the yoke assembly, bearings, and seals from the bearing cage.
4. Disassembling the flywheel scavenge pump by removing bolts, seals, bearings, and shafts.
This document provides instructions for installing and removing various engine components on a Caterpillar 657E wheel scraper model powered by a 3408 engine, including:
1) Installing the rear gear group by placing gears and bearings on shafts and installing dowels, seals and bolts.
2) Removing the flywheel using guide bolts, brackets and a hoist to lift the heavy flywheel off the crankshaft.
3) Installing the flywheel by heating the ring gear, placing the flywheel on guide bolts, and bolting it into place.
4) Procedures for removing and installing the crankshaft rear seal using pullers and punches
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 657E wheel tractor, including:
- Removing the rear gear group by pressing components out of adapter assemblies, using pullers to remove bearings, and disassembling individual gears.
- Installing the rear gear group by pressing bearings into place, assembling individual gears, and pressing assembled components into adapter assemblies.
- Removing the flywheel by using bolts, guide bolts, and a lifting bracket to pull the flywheel off the crankshaft.
- Installing the flywheel by using guide bolts to position it, applying lubricant to bolts, and tightening bol
This document provides instructions for disassembling and assembling the transmission transfer gears of a Caterpillar 651E wheel tractor. The steps include removing the transmission transfer gears as a unit, disassembling the individual gears and bearings, inspecting and replacing parts, and reassembling the gears and bearings in the correct order with the specified tools and torques. Proper installation of seals, shims, and torque specifications are emphasized to ensure correct assembly.
This document provides instructions for removing and installing the rear crankshaft seal on a Caterpillar 651E wheel scraper. The removal procedure involves using a slide hammer puller to pull the rear crankshaft seal from the flywheel housing. The installation procedure specifies cleaning and lubricating the crankshaft and seal bore before pressing the new seal into place. Proper cleaning and lubrication are emphasized to prevent contaminating and shortening the life of components.
The document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It lists the required tools and presents 24 steps to disassemble the various components of the torque converter. These include removing the housing assembly, torque converter assembly, clutch piston, friction disk, bearings, seals and gears. The assembly section then lists the same 24 steps in reverse order to reassemble all components back into the torque converter.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes 18 steps to disassemble the torque converter by removing parts like the retaining rings, bolts, thrust bearings, and seals. It then describes 24 steps to reassemble the torque converter by installing the parts in the reverse order, applying sealant or heat treating some parts as needed. Tools required include retaining ring pliers, drivers, pullers, and link brackets to lift components.
The document provides instructions for disassembling various components of a 637G wheel tractor, including the transfer gears, torque converter, and transmission. The transfer gear case is first removed from the transmission. Then the torque converter is disassembled by removing components like the impeller, carrier assembly, stator, and turbine. Finally, instructions are given to disassemble the transfer gears by removing items such as bearings and seals. Tools are listed that are required for the disassembly procedures.
The document provides instructions for disassembling and assembling the torque converter of a 637G Wheel Tractor. It describes removing over 30 individual components in multiple steps, including removing the torque converter housing, retarder, gears, bearings, seals and other internal parts. Detailed illustrations accompany each step. Cleanliness is emphasized to prevent contaminating the hydraulic system.
The document provides instructions for disassembling and assembling the torque converter of a 637G Wheel Scraper. It lists 32 steps for disassembly that include removing retaining rings, seals, gears, shafts, bearings, and housing assemblies. It then lists 31 steps for assembly in reverse order, providing details on cleaning parts, heating and cooling bearings, and proper torque specifications for fasteners. Tools required are also listed.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process describes installing these components in the reverse order and includes lubricating seals, heating/cooling bearings, and torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the torque converter of a 627G Wheel Scraper. It outlines 32 steps to disassemble the various components of the torque converter including the housing, gears, shafts, bearings, and other parts. It then outlines 29 steps for assembling the torque converter components back together in reverse order. Required tools are listed for specific disassembly and assembly steps. Safety notices are provided to contain fluids and properly dispose of them.
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2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 972M WHEEL LOADER JPR
Configuration: 972M Wheel Loader JPR00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
966M and 972M Wheel Loaders Power Train
Media Number -UENR0378-12 Publication Date -01/09/2015 Date Updated -05/10/2017
i05277906
Torque Converter (Freewheel Stator) (Lockup) - Assemble
SMCS - 3101-016-L7
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 422-5472 Lifting Eye Assembly 3
B 1P-0520 Driver Gp 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g03355787
1. Use a suitable press in order to install bearing race (61) onto shaft (58).
Illustration 2 g03355638
2. Install seals (59) onto shaft (58). Install seal (60).
Illustration 3 g03355625
3. Install bearing (57) and retaining ring (56).
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4. Illustration 4 g03355621
4. Install seal (55) onto stator carrier assembly (51).
Illustration 5 g03355790
5. Use Tooling (B) and a suitable press in order to install bearing (54) (not shown) into gear
(53).
Illustration 6 g03355793
6. Use Tooling (B) and a suitable press in order to install stator carrier assembly (51) into gear
(53).
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6. Illustration 10 g03355520
10. Install impeller hub (48) and impeller (49). Install bolts (47). Tighten bolts (47) to a torque
of 60 ± 7 N·m (44 ± 5 lb ft).
Illustration 11 g03355514
11. Install thrust bearing (46).
Illustration 12 g03357305
12. Use Tooling (B) and a suitable press in order to install cam (45) (not shown) into stator (37).
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7. Illustration 13 g03357299
Illustration 14 g03357350
13. Install race (42), freewheel springs (43), and freewheel rollers (44).
Note: Be sure to install freewheel springs with the lesser number of loops going toward race
(42), as shown in Illustration 14.
Illustration 15 g03357298
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8. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
14. Install plate (41) and retaining ring (40) into stator (37).
Illustration 16 g03357296
15. Flip the stator over and install plate (39) and retaining ring (38).
Illustration 17 g03355513
16. Install stator (37).
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9. Illustration 18 g03355511
17. Install thrust bearing (36).
Illustration 19 g03355507
18. Connect turbine (34) to turbine hub (35). Install two bolts (20) in order to keep turbine (34)
and turbine hub (35) together during the Step 19.
Illustration 20 g03355497
19. Install turbine (34) to turbine hub (35) as one unit. Remove bolts (20).
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12. Illustration 27 g03355386
26. Install springs (26) and (25) inside of springs (24). Install springs (24) in an alternating
pattern. An example would be to install a spring (24) and with a spring (25) inside. The next
one would be to install a spring (24) with a spring (26) inside.
Illustration 28 g03355362
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
27. Install plate (23) to coupling assembly (21). Install bolts (22). Tighten bolts (22) to a torque
of 50 ± 10 N·m (37 ± 7 lb ft).
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13. Illustration 29 g03355353
28. Install coupling assembly (21). Install bolts (20). Tighten bolts (20) to a torque of
60 ± 7 N·m (44 ± 5 lb ft).
Illustration 30 g03355350
29. Install seal ring (19) into piston (18).
Illustration 31 g03355310
30. Install piston (18).
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14. Illustration 32 g03355307
31. Install O-ring seal (17). Install bushing (16) into housing assembly (15).
Illustration 33 g03355853
32. Install housing assembly (15) into the torque converter.
Illustration 34 g03355265
33. Install bolts (13). Tighten bolts (13) to a torque of 60 ± 7 N·m (44 ± 5 lb ft). Install seal
(14).
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15. Illustration 35 g03355259
34. Position torque converter (12) as shown.
Illustration 36 g03356180
35. Use Tooling (B) in order to install bearing (11) in pump drive gear (9).
Illustration 37 g03355946
36. Attach Tooling (A) and a suitable lifting device to torque converter housing (10). The
weight of torque converter housing (10) is approximately 100 kg (220 lb). Use Tooling (A)
and the suitable lifting device in order to install torque converter housing (10) over the
torque converter.
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16. Illustration 38 g02139389
37. Install pump drive gear (9) and drive gear shaft (8).
38. Install bolt (7) and the washer that holds drive gear shaft (8) to the torque converter housing.
Tighten bolt (7) to a torque of 240 ± 40 N·m (180 ± 30 lb ft).
Illustration 39 g03356370
39. Install pump drive flange (6) and bolts (62). Tighten bolts (62) to a torque of 60 ± 12 N·m
(44 ± 9 lb ft).
Illustration 40 g02139369
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17. 40. Install bolts (4) and the washers that hold the torque converter to the torque converter
housing. Tighten bolts (4) to a torque 50 ± 10 N·m (37 ± 7 lb ft).
41. Install O-ring seal (5).
Illustration 41 g03569473
42. Install gear (3). Tighten bolt (63) to a torque of 120 ± 20 N·m (90 ± 15 lb ft).
43. Install torque converter speed sensor (2), the seal, and the washer. Tighten torque converter
speed sensor (2) to a torque of 25 ± 5 N·m (18 ± 4 lb ft).
End By:
a. Connect the torque converter to the transmission and the output transfer gears.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Apr 6 17:06:57 UTC+0800 2021
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18. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 972M WHEEL LOADER JPR
Configuration: 972M Wheel Loader JPR00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
966M and 972M Wheel Loaders Power Train
Media Number -UENR0378-12 Publication Date -01/09/2015 Date Updated -05/10/2017
i06909789
Transmission from Output Transfer Gears - Separate
SMCS - 3002-076
Separation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 439-3938 Link Bracket 3
B 154-6181 Forcing Screw 3
Start By:
a. Separate the torque converter from the transmission.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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19. Illustration 1 g03367331
1. Remove bolts (1) and tube assembly (2).
Illustration 2 g03367336
2. Disconnect harness assemblies (3).
Illustration 3 g03367344
3. Attach Tooling (A) and a suitable lifting device to transmission (4). The weight of
transmission (4) is approximately 425 kg (936 lb).
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20. Illustration 4 g02161929
Illustration 5 g02162314
4. Remove bolts (5) and (6) that connect transmission (4) with output transfer gears (7).
Illustration 6 g02162331
5. Use Tooling (B) to separate transmission (4) from output transfer gears (7).
6. Remove transmission (4).
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Tue Apr 6 17:07:54 UTC+0800 2021
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21. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 972M WHEEL LOADER JPR
Configuration: 972M Wheel Loader JPR00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
966M and 972M Wheel Loaders Power Train
Media Number -UENR0378-12 Publication Date -01/09/2015 Date Updated -05/10/2017
i06909951
Transmission Planetary - Disassemble
SMCS - 3160-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 439-3940 Bracket As 3
C 1P-0520 Driver Gp 1
D 8B-7551 Bearing Puller 1
Start By:
a. Separate the transmission from the output transfer gears.
Note: Cleanliness is an important factor. Before the disassembly procedure, clean the exterior of
the component . Cleaning will help to prevent dirt from entering the internal mechanism.
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22. Illustration 1 g03371891
1. Remove O-ring seal (1) from the housing.
2. Remove bolt (2). Remove drive gear (3) from the end of the input shaft.
Illustration 2 g02146314
3. Remove plate (4).
Illustration 3 g03368860
4. Attach Tooling (B) and a suitable lifting device to the transmission, as shown. The weight
of the transmission is approximately 425 kg (936 lb).
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23. 5. Carefully position the transmission on the opposite end so that No. 6 clutch housing (5) is
facing upward, as shown.
Illustration 4 g03371894
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
6. Remove retaining ring (6) from output shaft assembly (7). Remove bolts (8) and No. 6
clutch housing (5). Mark the location of the long bolts.
Illustration 5 g02146318
7. Remove clutch piston (9) from No. 6 clutch housing (5).
8. Remove seal rings (10) and (11) from clutch piston (9).
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24. Illustration 6 g02146333
9. Remove clutch plate (12), springs (13), and the pins.
Illustration 7 g02146353
10. Remove clutch plates (12) and friction discs (14). Remove dowels (15).
Illustration 8 g02146354
11. Remove ring gear (16).
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25. Illustration 9 g02146356
12. Remove carrier assembly (17). Remove bolts (18).
Illustration 10 g02146358
13. Remove metal seal ring (19) from carrier assembly (17).
Illustration 11 g03369514
14. Push the spring pins (20) through carrier assembly (17) and into planetary shafts (21).
Remove planetary shafts (21) from carrier assembly (17).
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26. Illustration 12 g02146362
15. Remove thrust discs (22), planetary gears (23), and bearings (24) from the carrier assembly.
Remove spring pins (20) from planetary shafts (21).
Illustration 13 g03369518
16. Disconnect the harness assemblies (26) which are attached to transmission modulating
valves (25). Remove transmission modulating valves (25) from the transmission housing.
Illustration 14 g02146368
17. Remove retaining ring (27) and (28).
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27. Illustration 15 g03368870
18. Use Tooling (B) and a suitable lifting device to remove housing assembly (29). The weight
of housing assembly (29) is approximately 88 kg (195 lb).
Illustration 16 g02146402
19. Remove bearing (30) from housing assembly (29).
Illustration 17 g03369527
20. Remove retaining ring (33) and clutch assembly (31). Remove springs (32) and rods (34)
(not shown).
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28. Illustration 18 g03369533
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
21. Use steel spacers and a suitable press to install retainer plate (35). Remove retaining ring
(36) from the clutch assembly (31).
Illustration 19 g03369538
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29. Illustration 20 g03369542
22. Separate retaining ring (36), retainer plate (35), and five coned disc springs (37). Remove
seal rings (39) from clutch piston (38). Remove seal rings (41) from clutch housing (40).
Illustration 21 g03368881
23. Remove friction discs (42) and clutch plates (43). Remove dowels (44).
Illustration 22 g03368887
24. Remove retaining ring (45) from output shaft assembly (7). Remove sun gear (46).
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30. Illustration 23 g03368894
25. Remove friction discs (47) and clutch plates (48).
Illustration 24 g03368903
26. Remove ring gear (49).
Illustration 25 g03368911
27. Remove retaining ring (50). Remove plate (51) from ring gear (49).
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31. Illustration 26 g03368917
28. Remove clutch piston (53). Remove O-ring seal (52). Use Tooling (B) and a suitable lifting
device to remove housing (54). The weight of housing (54) is approximately 54 kg (119 lb).
Note: Remove the clutch piston in the bottom of housing (54). The clutch piston may be
stuck in housing (54). As housing (54) is removed, the other clutch piston may fall.
Illustration 27 g03368958
29. Remove seal rings (55) and (56) from clutch pistons (53).
Illustration 28 g03368965
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32. 30. Remove dowels (57). Remove O-ring seal (58). Remove clutch plate (59). Remove springs
(60).
31. Remove friction discs (61) and clutch plates (59).
Illustration 29 g03368978
32. Remove carrier assembly (62).
Illustration 30 g03368982
33. Use several small steel rods (64) ( 3.175 mm (0.1250 inch) diameter and one pointed tip) to
compress the retaining ring that holds carrier assembly (62) to ring gear (65).
34. Remove carrier assembly (62) from ring gear (65). Remove ring seal (63).
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33. Illustration 31 g03368984
35. Remove retaining ring (66) from carrier assembly (62).
Illustration 32 g03368986
36. Use a suitable punch to push spring pins (67) (not shown) through carrier assembly (62) and
into planetary shafts (68).
Illustration 33 g03368993
37. Remove thrust discs (69), planetary gears (70), and bearings (71) from the carrier assembly.
Remove spring pins (67) from planetary shafts (68).
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34. Illustration 34 g03368998
38. Remove retaining ring (72). Remove output shaft assembly (7).
Illustration 35 g03368999
39. Remove retaining ring (75). Remove sun gear (74). Remove bearing (73). Remove bearings
(76) from each end of output shaft assembly (7).
Illustration 36 g03369002
Illustration 37 g03369004
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35. 40. Remove bolts (78). Use Tooling (B) and a suitable lifting device to remove housing (77).
The weight of housing (77) is approximately 61 kg (135 lb).
Note: Remove clutch piston (79) in the bottom of housing (77). Clutch piston (79) may be
stuck in housing (77). As housing (77) is removed, clutch piston (79) may fall.
41. Remove seal rings (80) from clutch piston (79).
Illustration 38 g03369196
42. Remove plate (81). Remove springs (82). Remove dowels (83). Remove friction discs (84)
and clutch plates (85).
Illustration 39 g03369203
43. Remove retaining ring (87). Use two people to remove carrier assembly (86). The weight of
carrier assembly (86) is approximately 29 kg (65 lb)
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36. Illustration 40 g03369312
44. Remove ring gear (88) from carrier assembly (86).
Illustration 41 g03369218
45. Use several small steel rods (89) ( 2.36 mm (0.093 inch) diameter and one pointed tip) to
compress the retaining ring that holds carrier assembly (86) to ring gear (90) together.
46. Remove ring gear (90) from carrier assembly (86).
Illustration 42 g03369321
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37. 47. Use a suitable punch to push spring pins (91) through carrier assembly (86) and into
planetary shafts (92).
Illustration 43 g03369333
48. Use a suitable punch to remove planetary shafts (92) from carrier assembly (86).
Illustration 44 g03369340
49. Open retaining ring (93) into slots in the planetary shaft holes. Use Tooling (C) to remove
bearing (94) and sun gear (95) from carrier assembly (86). Remove thrust disc (96).
Illustration 45 g03369356
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38. 50. Remove thrust discs (97), planetary gears (98), and bearings (99) from the carrier assembly.
51. Remove spring pins (91) from planetary shafts (92).
Illustration 46 g03369388
52. Remove O-ring seal (100). Remove plate (101).
Illustration 47 g03369404
53. Remove O-ring seal (102). Remove friction discs (103) and clutch plates (104).
Illustration 48 g03369414
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39. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
40. 54. Remove ring carrier (105) and carrier assembly (106).
Illustration 49 g03369415
55. Use a suitable punch to push spring pins (107) through carrier assembly (106) and into
planetary shafts (108).
Illustration 50 g03369423
56. Remove thrust discs (109), planetary gears (110), and bearings (111) from the carrier
assembly. Remove spring pins (107) from planetary shafts (108).
Illustration 51 g03369430
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41. 57. Remove coupling (112). Remove sun gear (113).
Illustration 52 g03369437
58. Remove clutch piston (114).
Illustration 53 g03369478
59. Remove seal rings (115) and (116) from clutch piston (114).
Illustration 54 g03369487
60. Remove retaining ring (117) to remove input shaft (119) from housing (118).
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