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THERMIC FLUID HEATER
♦ Higher Efficiency 88 ± 2% For Liquid & Gas, 75 ± 2% For Solid Fuel Firing
♦ Liquid Sealing Arrangement
♦ Simplex / Duplex Circulating Pump System
♦ Turnkey System
Wood Chips Firing
External Furnace
Oil / Gas Fired
TFH System
Solid Fired TFH
with HRU
Control Panel For
Automatic Operation
1. Outflow
2. Return Flow
3. Drain Valve
4. Strainer
5. Oil circulation Pump
6. Isolating Valve
7. Header
8. Suction Valve
9. Drain Pipe
10.Drain Tank
11.Air Expansion pipe
12.Airvent
13.Expansion Tank
14.Separator
15.Air Vent
16.Chimney
17.Airvent Valve
18.Pressure Gauge
THERMIC FLUID HEATER
Ist
Pass : First pass of the flue gas is downward inside spirally wound coil through which thermic oil
circulates. Exposed to maximum heating area to radiant heat.
IInd
Pass : Upward in between the two spiraly wound coil. Convective heating area.
IIIrd
Pass : Downward between outside coil & inner shell. Unique shell design reduces stack loss.
Insulation : Combustion air is forced between the two shells & aluminium radiator which acts as
insulation for outer shell & preheats the air for better combustion efficiency.
Burner & it's Controls : Fully automatic, downward firing, pressure jet, On-Off Modulation or High/
Low modulation. Burner will have all safeties like flame failure device (Photocell), high temperature
cut off, low flow safety, high pressure cut off. In case of abnormal condition unit will go in lockout
with audio-visual alarm. The modulation is achieved by providing on-off temperature controller which
will start & stop the burner according to heat load & reduces fuel consumption in proportion to heat
load in plant giving best fuel efficiency for plant operation.
LIQUID SEALING SYSTEM PREVENTS THERMIC OIL OXIDATON
THREE PASS VERTICAL / HORIZONTAL
1. HEAVY CONSTRUCTION
Energypack Thermic Fluid Heaters are fabricated as per latest engineering practice to ensure safety
in operation along with a comparatively high efficiency level.
KEY FEATURES OF ENERGYPACK THERMIC FLUID HEATERS
2. THREE PASS FORCED CIRCULATION. Thermic Fluid circulates through Double Vertical Coil
having Single/Double/Triple start depending on capacity. Three pass circulation guarantees a higher
efficiency level which helps to enhance the most of the energy from the fuel.
3. ABILITY TO USE WASTE AS A FUEL
4. FULLY AUTOMATIC CONTROL To enhance the performance and to reduce operator involvement,
Energypack thermic fluid heaters are supported with fully automatic control system including
efficiency controls, safety controls and alarm notification. Specifically the high flue gas temperature
control, controls demand set points such as temperature & pressure to supply energy depending on
the plant demand.
5. AIR PRE-HEATER TO ENHANCE THE EFFICIENCY To achieve utmost absorption of heat from
the fuel, ENERGYPACK thermic fluid heaters are featured with air pre heater to heat the inlet air for
the combustion process.
6. COST EFFECTIVE DESIGNS Energypack provides cost effective design for chimneys, piping for
TFH to reduce the cost involved with the TFH accessories. Energypack is capable to construct guy
wire rope & self supported chimneys as per the latest available standards and to the client’s
specification.
MODEL HEAT
OUTPUT
KCAL /
HR
GAS
NM3
/
HR
FUEL CONSUMPTION COAL
KGS /
HR
BRI-
QUETTE
KGS /
HR
L.D.O.
KGS / HR
F.O.
KGS / HR
EPT/05 50,000 7 5.5 5.9 13 17 21
EPT/10 1,00000 14 11 11.8 26 34 42
EPT/20 2,00000 28 22 23.6 52 68 84
EPT/30 3,00000 42 33 35.4 78 102 126
EPT/40 4,00000 56 44 47.2 104 136 168
EPT/50 5,00000 68 55 59 130 170 210
EPT/60 6,00000 84 66 72.8 156 204 252
EPT/100 10,00,000 136 110 118 260 340 420
EPT/150 15,00,000 204 165 177 390 510 630
EPT/200 20,00,000 272 220 236 520 680 840
WOOD
KGS /
HR
MODEL
EPT-EXT-05
EPT-EXT-010
EPT-EXT-020
EPT-EXT-030
EPT-EXT-040
EPT-EXT-050
EPT-EXT-060
EPT-EXT-100
EPT-EXT-150
EPT-EXT-200
CALORIFIC VALUE
FURNACE OIL - 9650 KCAL/HR WOOD - 3200 KCAL/KGS
LDO - 10,250 KCAL/HR BRIQUETTE - 4000 KCAL/KGS
COAL - 5400 KCAL/KGS GAS - 8500 NM3
/HR
Office :
UTECH PROJECTS PVT LTD.
9/10, Dattani 5A, Shivaji Road,
Kandivali (West), Mumbai - 400067.
Maharashtra, India.
Telefax: +91 - 22 - 28642832 / 28642833
E mail : utechprojects@gmail.com
sales@utechprojects.com
Website : www.utechprojects.com
Registered Office & Works of Principle Manufacturer:
ENERGYPACK BOILERS PVT LTD.
24-P, Baska - Uijeti Road, Village Uijeti,
Taluka: Halol, Jilla, Panchamahal, Gujarat - 389350.
Telefax: +91 - 02676 - 247055 / 247247
Mumbai Off No: +91 22 26854233 / 26854957
E mail : yogesh@energypackboilers.com
response@energypackboilers.com
Website : www.energypackboilers.com
OTHER PRODUCTS
♦ Self Supported Chimneys.
♦ Hot water Boilers.
♦ Heat Exchangers (TEMA).
♦ Pressure Vessels (ASME).
♦ Waste Heat Boilers.
♦ Electrode Boilers.
♦ Dewaxing Autoclave Boilers.
♦ Incinerators.
IBR & NON IBR STEAM BOILERS
2 Nos. Circulating Pump Assy.  Circulating Pump  Steam Generator 
Exclusively Marketed By
M/S ENERGYPACK BOILERS PVT LTD

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Oil/Gas/Coal/Wood/ fired Thermic fluid heater

  • 1. THERMIC FLUID HEATER ♦ Higher Efficiency 88 ± 2% For Liquid & Gas, 75 ± 2% For Solid Fuel Firing ♦ Liquid Sealing Arrangement ♦ Simplex / Duplex Circulating Pump System ♦ Turnkey System Wood Chips Firing External Furnace Oil / Gas Fired TFH System Solid Fired TFH with HRU Control Panel For Automatic Operation
  • 2. 1. Outflow 2. Return Flow 3. Drain Valve 4. Strainer 5. Oil circulation Pump 6. Isolating Valve 7. Header 8. Suction Valve 9. Drain Pipe 10.Drain Tank 11.Air Expansion pipe 12.Airvent 13.Expansion Tank 14.Separator 15.Air Vent 16.Chimney 17.Airvent Valve 18.Pressure Gauge THERMIC FLUID HEATER Ist Pass : First pass of the flue gas is downward inside spirally wound coil through which thermic oil circulates. Exposed to maximum heating area to radiant heat. IInd Pass : Upward in between the two spiraly wound coil. Convective heating area. IIIrd Pass : Downward between outside coil & inner shell. Unique shell design reduces stack loss. Insulation : Combustion air is forced between the two shells & aluminium radiator which acts as insulation for outer shell & preheats the air for better combustion efficiency. Burner & it's Controls : Fully automatic, downward firing, pressure jet, On-Off Modulation or High/ Low modulation. Burner will have all safeties like flame failure device (Photocell), high temperature cut off, low flow safety, high pressure cut off. In case of abnormal condition unit will go in lockout with audio-visual alarm. The modulation is achieved by providing on-off temperature controller which will start & stop the burner according to heat load & reduces fuel consumption in proportion to heat load in plant giving best fuel efficiency for plant operation. LIQUID SEALING SYSTEM PREVENTS THERMIC OIL OXIDATON THREE PASS VERTICAL / HORIZONTAL
  • 3. 1. HEAVY CONSTRUCTION Energypack Thermic Fluid Heaters are fabricated as per latest engineering practice to ensure safety in operation along with a comparatively high efficiency level. KEY FEATURES OF ENERGYPACK THERMIC FLUID HEATERS 2. THREE PASS FORCED CIRCULATION. Thermic Fluid circulates through Double Vertical Coil having Single/Double/Triple start depending on capacity. Three pass circulation guarantees a higher efficiency level which helps to enhance the most of the energy from the fuel. 3. ABILITY TO USE WASTE AS A FUEL 4. FULLY AUTOMATIC CONTROL To enhance the performance and to reduce operator involvement, Energypack thermic fluid heaters are supported with fully automatic control system including efficiency controls, safety controls and alarm notification. Specifically the high flue gas temperature control, controls demand set points such as temperature & pressure to supply energy depending on the plant demand. 5. AIR PRE-HEATER TO ENHANCE THE EFFICIENCY To achieve utmost absorption of heat from the fuel, ENERGYPACK thermic fluid heaters are featured with air pre heater to heat the inlet air for the combustion process. 6. COST EFFECTIVE DESIGNS Energypack provides cost effective design for chimneys, piping for TFH to reduce the cost involved with the TFH accessories. Energypack is capable to construct guy wire rope & self supported chimneys as per the latest available standards and to the client’s specification. MODEL HEAT OUTPUT KCAL / HR GAS NM3 / HR FUEL CONSUMPTION COAL KGS / HR BRI- QUETTE KGS / HR L.D.O. KGS / HR F.O. KGS / HR EPT/05 50,000 7 5.5 5.9 13 17 21 EPT/10 1,00000 14 11 11.8 26 34 42 EPT/20 2,00000 28 22 23.6 52 68 84 EPT/30 3,00000 42 33 35.4 78 102 126 EPT/40 4,00000 56 44 47.2 104 136 168 EPT/50 5,00000 68 55 59 130 170 210 EPT/60 6,00000 84 66 72.8 156 204 252 EPT/100 10,00,000 136 110 118 260 340 420 EPT/150 15,00,000 204 165 177 390 510 630 EPT/200 20,00,000 272 220 236 520 680 840 WOOD KGS / HR MODEL EPT-EXT-05 EPT-EXT-010 EPT-EXT-020 EPT-EXT-030 EPT-EXT-040 EPT-EXT-050 EPT-EXT-060 EPT-EXT-100 EPT-EXT-150 EPT-EXT-200 CALORIFIC VALUE FURNACE OIL - 9650 KCAL/HR WOOD - 3200 KCAL/KGS LDO - 10,250 KCAL/HR BRIQUETTE - 4000 KCAL/KGS COAL - 5400 KCAL/KGS GAS - 8500 NM3 /HR
  • 4. Office : UTECH PROJECTS PVT LTD. 9/10, Dattani 5A, Shivaji Road, Kandivali (West), Mumbai - 400067. Maharashtra, India. Telefax: +91 - 22 - 28642832 / 28642833 E mail : utechprojects@gmail.com sales@utechprojects.com Website : www.utechprojects.com Registered Office & Works of Principle Manufacturer: ENERGYPACK BOILERS PVT LTD. 24-P, Baska - Uijeti Road, Village Uijeti, Taluka: Halol, Jilla, Panchamahal, Gujarat - 389350. Telefax: +91 - 02676 - 247055 / 247247 Mumbai Off No: +91 22 26854233 / 26854957 E mail : yogesh@energypackboilers.com response@energypackboilers.com Website : www.energypackboilers.com OTHER PRODUCTS ♦ Self Supported Chimneys. ♦ Hot water Boilers. ♦ Heat Exchangers (TEMA). ♦ Pressure Vessels (ASME). ♦ Waste Heat Boilers. ♦ Electrode Boilers. ♦ Dewaxing Autoclave Boilers. ♦ Incinerators. IBR & NON IBR STEAM BOILERS 2 Nos. Circulating Pump Assy.  Circulating Pump  Steam Generator  Exclusively Marketed By M/S ENERGYPACK BOILERS PVT LTD