The document describes the design process of an FM mobile phone docking station. It discusses: - The requirements and design process, including concept generation and selection of a final concept - Detailed design of the docking station components and their assembly - Packaging design for a fixed wireless phone

1. Design of FM Mobile Phone Docking Station Girishbabu D Uppin PGPDE ~ 05203 Project Presentation uppingiri@yahoo.com, uppingiri@gmail.com

3. Design of FM Mobile Phone Docking Station ~ G D Uppin Introduction : FM Mobile Phone Docking Station, is an analogous product to iPOD, MP3 docking station wherein in this the difference is here mobile phone having FM radio feature is docked and the radio channels stored in it are played. Concept NTTF School of Post Graduate Studies 23/12/2006

7. Design of FM Mobile Phone Docking Station ~ G D Uppin Customer Survey: As it was totally a new product initial customer survey was done only to know the market for this product, so it can be developed further, if required and can be a new market. Following are some of the questions asked for customer. (Questionnaires were posted through internet). NTTF School of Post Graduate Studies 23/12/2006

8. Design of FM Mobile Phone Docking Station ~ G D Uppin NTTF School of Post Graduate Studies 23/12/2006

9. Design of FM Mobile Phone Docking Station ~ G D Uppin NTTF School of Post Graduate Studies 23/12/2006

10. Design of FM Mobile Phone Docking Station ~ G D Uppin Image (1) Image (2) Image (3) Image (4) NTTF School of Post Graduate Studies 23/12/2006

13. Design of FM Mobile Phone Docking Station ~ G D Uppin Color : Colors chosen were black and white, since the cell phone used were black and gray, so to match the cell phone and docking station looks these colors were decided. Attempt was also made to apply different colors. Looks : Two speakers look. Maintenance : Easy for cleaning and safe from insects housing. Usability and Function : Same as portable radio, with stereo effects. Market Segment : Entertainment and communication media (can be used for conference calls) Environment : House, office. User : (for present) Customer having BPL Mobile (models with FM Radio Feature). Material : ABS Grade 300. (Company’s decision) Volume : Total of 5000 to 10000. NTTF School of Post Graduate Studies 23/12/2006

14. Design of FM Mobile Phone Docking Station ~ G D Uppin Analogous products in market : NTTF School of Post Graduate Studies 23/12/2006

15. Design of FM Mobile Phone Docking Station ~ G D Uppin Existing concepts : Concept A Concept B1 Concept B2 Concept C1 Concept C2 NTTF School of Post Graduate Studies 23/12/2006

16. Design of FM Mobile Phone Docking Station ~ G D Uppin Concepts: Concept 1 a: Cloth NTTF School of Post Graduate Studies 23/12/2006

17. Design of FM Mobile Phone Docking Station ~ G D Uppin Concept 1 a: NTTF School of Post Graduate Studies 23/12/2006

18. Design of FM Mobile Phone Docking Station ~ G D Uppin Concept 1 b: NTTF School of Post Graduate Studies 23/12/2006

19. Design of FM Mobile Phone Docking Station ~ G D Uppin Concept 2 a: NTTF School of Post Graduate Studies 23/12/2006

20. Design of FM Mobile Phone Docking Station ~ G D Uppin Concept 3 a: NTTF School of Post Graduate Studies 23/12/2006

21. Design of FM Mobile Phone Docking Station ~ G D Uppin Concept 3 a: NTTF School of Post Graduate Studies 23/12/2006

22. Design of FM Mobile Phone Docking Station ~ G D Uppin Concept 3 b: NTTF School of Post Graduate Studies 23/12/2006

23. Design of FM Mobile Phone Docking Station ~ G D Uppin Concept 3 b: NTTF School of Post Graduate Studies 23/12/2006

24. Design of FM Mobile Phone Docking Station ~ G D Uppin Concept 3 c: NTTF School of Post Graduate Studies 23/12/2006

25. Design of FM Mobile Phone Docking Station ~ G D Uppin Concept 3 c: NTTF School of Post Graduate Studies 23/12/2006

26. Design of FM Mobile Phone Docking Station ~ G D Uppin Concept 3 d: NTTF School of Post Graduate Studies 23/12/2006

27. Design of FM Mobile Phone Docking Station ~ G D Uppin Concept 3 d: NTTF School of Post Graduate Studies 23/12/2006

28. Design of FM Mobile Phone Docking Station ~ G D Uppin Concept 4 a: NTTF School of Post Graduate Studies 23/12/2006

29. Design of FM Mobile Phone Docking Station ~ G D Uppin Concept 4 b: NTTF School of Post Graduate Studies 23/12/2006

31. Design of FM Mobile Phone Docking Station ~ G D Uppin Concept after Review: NTTF School of Post Graduate Studies 23/12/2006

32. Design of FM Mobile Phone Docking Station ~ G D Uppin Concept selection Chart : * High – 9 ** Good – 10 *** Highest – 1 Low – 4 Bad – 1 Lowest – 9 NTTF School of Post Graduate Studies 23/12/2006

33. Design of FM Mobile Phone Docking Station ~ G D Uppin Selected Concept : NTTF School of Post Graduate Studies 23/12/2006

34. Design of FM Mobile Phone Docking Station ~ G D Uppin 3D Modeling and Rendering : NTTF School of Post Graduate Studies 23/12/2006

35. Design of FM Mobile Phone Docking Station ~ G D Uppin Concept Review: The feedback was to have an alternative looks at front and have changes in the ID. So due to time constraint only one alternative was proposed. The alternative is shown below. Development and changes for different ID and looks : Changes for different looks at front and development for ID is under process. NTTF School of Post Graduate Studies 23/12/2006

36. Design of FM Mobile Phone Docking Station ~ G D Uppin Mock up Model: Please Note: Mobile Phone used is just for illustration NTTF School of Post Graduate Studies 23/12/2006

37. Design of FM Mobile Phone Docking Station ~ G D Uppin Detailing and Assembling of Components : Part Name: Front Cover Quantity: 1 Description: 1. Holds two speakers with the help of speaker’s holders, through 2 screws of 3x6 mm, for each speaker. See Assembly Details 1. 2. Top and Bottom covers are also assembled to this by 4 screws of 3x10 mm. See Assembly Details 5. 3. At front face the black speaker cover with holes is glued. See Assembly Details 6. NTTF School of Post Graduate Studies 23/12/2006

38. Design of FM Mobile Phone Docking Station ~ G D Uppin Part Name : Speaker holder Quantity: 2 Description : Holds two speakers with the help of holders, through 2 screws of 3x6 mm. Assembly Details 1 : Front cover with two speakers held by holder through 2 screws each. NTTF School of Post Graduate Studies 23/12/2006

39. Design of FM Mobile Phone Docking Station ~ G D Uppin Part Name: Top Cover Quantity: 1 Description: 1. Holds connector holder through snap and PCB assembly through 2 screws of 3x6 mm. See Assembly Details 2. 2. Bottom cover is assembled to this by 1 screw of 3x10 mm. See Assembly Details 5. Part Name: Connector Holder Quantity: 1 Description: 1. Holds connector through snap and connector is wired to PCB Connector (green in color) which is wired from PCB is assembled to connector holder through snap Connector is the device through which the mobile phone is accessed NTTF School of Post Graduate Studies 23/12/2006

40. Design of FM Mobile Phone Docking Station ~ G D Uppin Assembly Details 2: Top cover & Connector assembly Assembly Details 3: Assembly of Top cover, connector holder and then PCB with connector is wired and assembled in connector holder. NTTF School of Post Graduate Studies 23/12/2006

41. Design of FM Mobile Phone Docking Station ~ G D Uppin Assembly Details 4: Assemble of Top cover and Front cover Part Name: Bottom Cover Quantity: 1 Description: 1. Assembled to Top and Front cover through 1 screw of 3x10 mm screw each. See Assembly Details 5. NTTF School of Post Graduate Studies 23/12/2006

42. Design of FM Mobile Phone Docking Station ~ G D Uppin Assembly Details 5: Assemble of Bottom cover to Front Assemble of Bottom cover to Top Cover by 1 screw of 3x10 mm Cover by 1 screw of 3x10 mm NTTF School of Post Graduate Studies 23/12/2006

43. Design of FM Mobile Phone Docking Station ~ G D Uppin Part Name: Volume control knob Quantity: 1 Description: Assembled to potentiometer through press fit . Part Name: Speaker Cover Quantity: 1 Description: Glued to the front cover by doubled sided tape . Other components: Potentiometer, DC jack and power switch are all ordered from the vendor Ampheonal. PCB and Speakers of 3 Watts are from in house Departments of the Company BPL. Screws : 6 Self tapping screws of 3x6 mm and 4 of 3x10 mm. NTTF School of Post Graduate Studies 23/12/2006

44. Design of FM Mobile Phone Docking Station ~ G D Uppin Assembly Details 6: NTTF School of Post Graduate Studies 23/12/2006

45. Design of FM Mobile Phone Docking Station ~ G D Uppin Modeling & Design of Parts of Concept C : (from BPL) NTTF School of Post Graduate Studies 23/12/2006

46. Design of FM Mobile Phone Docking Station ~ G D Uppin Part Name: Front Cover Quantity: 1 Description: 1. Holds two speakers with the help of speaker’s holders, through 2 screws of 3x6 mm, for each speaker. See Assembly Details 2. 2. Back cover is also assembled to this by 4 screws of 3x10 mm. See Assembly Details 4 Part Name : Speaker holder Quantity: 2 Description : Holds two speakers with the help of holders, through 2 screws of 3x6 mm. NTTF School of Post Graduate Studies 23/12/2006

47. Design of FM Mobile Phone Docking Station ~ G D Uppin Part Name: Connector Holder Quantity: 1 Description: 1. Holds connector through snap and connector is wired to PCB This is assembled to Front Cover through snap fit. See Assembly Details 1 Assembly Details 1 : NTTF School of Post Graduate Studies 23/12/2006

48. Design of FM Mobile Phone Docking Station ~ G D Uppin Assembly Details 2 : Front cover with two speakers held by holder through 2 screws each. Part Name : Back Cover Quantity: 1 Description : Holds PCB, by rails and is assembled to Front Cover. NTTF School of Post Graduate Studies 23/12/2006

49. Design of FM Mobile Phone Docking Station ~ G D Uppin Assembly Details 3 : Assembly of PCB, along with potentiometer and connector are wired from PCB are assembled in Front Cover. See assembly details 4. NTTF School of Post Graduate Studies 23/12/2006 Rails

50. Design of FM Mobile Phone Docking Station ~ G D Uppin Assembly Details 4 : Potentiometer (for volume control ) Connector (through which phone is accessed) NTTF School of Post Graduate Studies 23/12/2006

51. Design of FM Mobile Phone Docking Station ~ G D Uppin Part Name : Volume control knob. Quantity: 1 Description : Press fitted to potentiometer NTTF School of Post Graduate Studies 23/12/2006

52. Design of FM Mobile Phone Docking Station ~ G D Uppin Project 2 : Package Design for Fixed Wireless Phone (FWP) 6.1 Aim : To design a carton for FWP . 6.2 Requirement : The carton (box) has to contain Main Instrument of FWP, Hand Set, Charger, Antenna, Cable and User Manual . Main Instrument Hand set Antenna Spiral cord (not shown) The final layout of components were as shown NTTF School of Post Graduate Studies 23/12/2006

53. Design of FM Mobile Phone Docking Station ~ G D Uppin Dimension : The final dimension of the box was 280 x 200 x 85 mm (L x B x H); all the components were wrapped in separate polyethylene sheets. The arrangement of the instruments in the box is as shown. Used for cushioning the main instrument from the top. Material of the carton : 3 Ply corrugated board 285 x 120 x 120 gsm (Semi Virgin) micro flute (Type E). NTTF School of Post Graduate Studies 23/12/2006

54. Design of FM Mobile Phone Docking Station ~ G D Uppin 6.3 Manufacturing Drawing : The 2D manufacturing drawing was released after 2 reviews and correction to the manufacturer. NTTF School of Post Graduate Studies 23/12/2006

55. Thank you uppingiri@yahoo.com, uppingiri@gmail.com