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Special FocuS RETAIL CHAIN DISTRIBUTION MODELS


                                      DecentraliseD                                                         centraliseD




                                                                                                                                                         Illustration By Sanjay Dalvi
PerFecting the suPPly chain
                              to gain Market share
For a retailer, it is all about selecting the right distribution system as his choice could have a direct bearing on the
quality of service offered to the customer and the cost of service. the system not only has to reduce costs, but also
add to a company’s bottom line system wide. the direct store delivery and centralised distribution systems are the two
preferred choices for retailers. But before finalising on which distribution system to implement, a retailer has to consider
factors such as store density in the identified service area, manufacturers’/vendors’ distribution infrastructure and
capabilities, store format & location and cost consideration among others. it is only after considering these factors
and weighing the pros and cons that a retailer should finalise on a distribution system, which will help him emerge a
winner in the marketplace.

a decision regarding the selection                      store, thereby bypassing a retailer’s               Decision Drivers
of a distribution system for store                      distribution centre.                                Before analysing the pros and cons
replenishment is highly critical as                   • Centralised Distribution (CD): This                 of various systems, it is important to
it has a far reaching impact on the                     network describes the flow of goods                 understand how the following factors
business. This impact could be in                       from the manufacturer’s distribution                drive the decision:
terms of both – the quality of service                  network to a distribution centre                    Store density in the identified service
offered to the customer and the cost of                 (DC). The replenishment orders                      area
service. At one end is the 100 per cent                 of the multiple outlets are then                    Setting up a standalone back end
availability of all products on the shelf,              processed, consolidated and                         system is a costly proposition. There
while at the other end is the lowest                    delivered to the outlets at the DC.                 should be sufficient number of stores
cost incurred to ensure the same. The
adopted distribution system should
address both these parameters and
should be capable of striking a balance
between availability and cost.

Distribution MoDels
Distribution modelling is one of the
most discussed and debated subjects
in the retail sector. The following
two systems are often discussed and
compared:
• Direct Store Delivery (DSD): This
   is used to describe a method of
   delivering products from a supplier
   or distributor directly to a retail                 Figure 1: Pictorial representation of Direct Store Delivery and Centralised Distribution models




38 • SMART LOGISTICS • OCTOBER 2011
to be serviced in the identified area so     Profile of the merchandise                   to drive costs out of the supply chain
that the back end cost is spread across      The profile of the merchandise in            and manage it efficiently. Many supply
more stores and hence, optimised. It         terms of volumes, freshness, shelf life,     chain experts refer to Walmart as a
should be physically feasible to service     size & shape, handling challenges, etc.      supply chain-driven company that also
the area identified within a reasonable      plays an important role in the choice of     has retail stores. The first Walmart
time i.e., the order to delivery cycle       the delivery system.                         store opened in 1962 and the first DC
needs to be reasonable. Thus, the            Cost consideration                           in 1970. From there on, till today, it
radius within which the stores fall is an    Retailing is a low margin business,          successfully continues to work with
important consideration. As a thumb          driven by volumes and saving on              the CD model with some level of
rule, the transit time below 12 hours is     all-round costs is an integral part of       fine-tuning for different countries,
a desirable expectation. A cost-benefit      building a sustainable business. Hence,      locations and markets.
analysis of both the systems i.e., DSD       any decision on the distribution                Walmart confined to its time-tested
v/s CD is a must. While taking the           system cannot be taken without doing         distribution model when it entered
decision, immediate future store             a cost-benefit exercise. The cost to         India with an arrangement with the
opening plans also need to factored          be considered for this purpose is the        Bharti Group in 2007. All its small
in.                                          overall system cost in the supply chain      format retail stores in the entire
Manufacturers’/vendors’ distribution         i.e., the cost of all the stakeholders       northern region were serviced out of
infrastructure and capabilities              like the manufacturer, vendor, DC,
Reliability and consistent deliveries to     vendor’s distribution channel, stores,
the stores are critical. Generally, major    etc. This is because irrespective of
manufacturers and vendors operate            whoever incurs costs in the system, the
through a structured distribution            end customer ends up paying for it.
channel. The challenge arises when
one deals with a medium or a minor           Flow through or cross Docking                 McDonald’s Success Story
vendor or one’s stores are not within        Flow through or cross docking is a bridge
the urban township. In such a scenario,      between the DSD & CD model used               Apart from the food & grocery retailers,
the vendor needs to be flexible to meet      in the back end to bring in efficiency        there are many other segments where
                                                                                           the Centralised Distribution model
the business challenges, particularly        and cost savings. Here, the vendor
                                                                                           has been successfully implemented.
during the start up stage.                   packs & labels the merchandise for
                                                                                           Quick Service Restaurants (QSR)
Store format                                 the individual stores and then directly       and some foodservice segments
The size and format of the store             delivers to the DCs. At the DC, they are      use such a system. McDonald’s, the
impacts the replenishment system. For        unloaded and then simply cross docked         global leader in QSR business, is a
example, a large sized cash & carry          and loaded to the outbound vehicle.           case study. They operate under this
format ordering in bulk will have            This saves space, working capital, time,      system in all the global markets.
captive storage facility. In such a case,    efforts and minimises documentation.          In India, too, they started with the
a DSD could be a good option. But            High-value products, seasonal                 centralised model right from Day 1,
the same may not be the case with a          merchandise, promotion items, etc.            when they opened their first outlet in
small format store.                          could be routed through this system.          1995. Initially, they operated out of
Store location                                                                             two Distribution Centres (DCs) – one
Another important factor, which              global Practices                              in the north and the other in the west.
                                                                                           Today, about 240-odd McDonald’s
influences the distribution system           Let us understand how various major
                                                                                           outlets are serviced out of these
selection, is the store location. If there   global retailers handle the store             two DCs and another two satellites
are restrictions and constraints in free     deliveries:                                   hubs at Bengaluru and Kolkata.
access to the stores, then a DSD may         Walmart                                       Ever improving inventory turns,
not be an efficient system and multiple      Any discussion on retail needs to start       reducing supply chain cost per outlet,
small frequent deliveries may not be         with Walmart, the US$422 billion              consistent and predictable deliveries
an option. In most of the cases, the         world’s No. 1 retailer. It is widely          to outlets, comfort and convenience
vendor’s delivery timings clash with         known that Walmart is innovative and          to vendors, faster new openings,
business hours and interrupt the focus       efficient in its back end & front end. In     full customer focus at the outlets
on the front end. In such a case, a          fact, its USP of ‘Every Day Low Price’        and happy customers are the major
CD will be a good option as suitable         brings to the fore its better purchasing      benefits McDonald’s enjoys. In fact,
delivery timings could be worked             and supply chain competitiveness. The
                                                                                           the back end supply chain efficiency
                                                                                           gives it an edge over its competitors.
around the constraints.                      key to a retailer’s success is his ability



                                                                                                       OCTOBER 2011 • SMART LOGISTICS • 39
retail chain distribution models, continued




                                                                                                                                          revenue. It opened its first store in the
                                                                                                                                          UK in 1929. Like other leaders, Telco
                                                                         considerations
                                                                                                                                          too follows the CD process to service its
                                       centralised Distribution                                    Direct store Delivery                  stores with some localisation for specific
                                                                              Inbound        Higher cost, split volumes, less
                                           Economical                       logistics cost   than full truck load & multiple              markets. Tesco has a limited presence
                                            because of                        – delivery
                                           consolidated                       from the
                                                                                             deliveries. Could be a choice at
                                                                                              the start up stage when outlet              in India. In 2008, it announced their
                                             volumes                           supplier              numbers are low
                                                                                                                                          intention to invest in India and tied up
                                   Lower system inventory and
                                 better turns due to predictable &       Inventory
                                                                                                     Higher system                        with Tata Group’s Trent to open Star
                                                                                                   inventory because
                                        consistent deliveries.
                                  Multipoint inventory build up
                                                                           levels                 of safety stocking at                   Bazaar hypermarket stores, which are
                                                                                                       every outlet
                                               avoided                                                                                    predominantly serviced through a CD
                                        Better, as dedicated                 Product                   Store staffs’
                                                                                                  responsibilities split                  centre. All other leaders like Metro
                                     professionals available to             availability
                                      focus on back end and                  on store              between front end
                                                                                                   customer and back
                                                                                                                                          AG, Target, SPAR, etc. conceptually
                                       deliverables to stores                  shelf
                                                                                                      end supplies                        adopt the CD model with suitable
                                     Single delivery – minimum
                                interruptions and paper work at the
                                                                         Delivery
                                                                          to store                                                        modifications required to match the
                                                                                                   Multiple deliveries
                                                store.                – interruptions
                                                                          to store                – more time spent at                    format or the local market needs.
                                   Leaves more time for the store                                    the back end
                                  personnel to focus on customer        operations

                                                                            Outbound                                                      winning ForMula
                                       Lower cost – Single               transportation            Multiple deliveries                    The Indian breed of organised retailers
Illustration By Sanjay Dalvi




                                      delivery/multiple store              cost – store             – higher cost
                                       drops/full truck load                 delivery                                                     like Reliance, More, Big Bazaar/Food
                                                                                                                                          Bazaar, etc. follow the same CD model.
                                                                                                                                          Though the model is conceptually
                                                                                                                                          established, the operational stability is
                                                                                                                                          yet to be achieved. The full benefit
                               Figure 2: Pros and cons of Centralised Distribution and Direct Store Delivery models
                                                                                                                                          of such a system will accrue only
                                                                                                                                          after perfecting the operation. The
                           the 80,000sqft central DC at Banur in                             partners instead of directly shipping it     unorganised retailers in India, who
                           Punjab. This centre included a facility                           to a Carrefour DC. Smaller suppliers         are now in majority, still use the DSD
                           to store and handle temperature-                                  whose goods do not sell through              model and have achieved success. It is
                           controlled merchandise too. Vegetables                            quickly in stores present problems to        rightly believed that over a period of
                           & fruits were exceptions, which were                              retailers. The retailer can take truckload   time, organised retailers will emerge
                           shipped out of a separate collection                              shipment, but then, it has to store          stronger with the benefit gained
                           and consolidation centres. Initially,                             the goods in warehouses for a longer         from perfecting their supply chain,
                           for the first two years, all the stores                           period of time, thus incurring increased     marketing and management.
                           in northern region, including those in                            inventory carrying costs and spoilage.           The CD system is a proven model for
                           NCR, Rajasthan, UP, Uttarakhand,                                  The retailer could also take less-than-      retailers. But its effectiveness depends on
                           etc. were serviced out of the Banur                               truckload shipments, which raises the        the rigidity of the implementation and
                           DC. Though the operation at the DC                                cost of the goods, clutters the DC           its interface with technology. Depending
                           is outsourced, Walmart controls and                               yard, and makes the receiving process        on the local realities, some work around
                           intensively oversees the functioning.                             more labour intensive. However, if a         may be essential, especially in a start up
                           Later, it added two more DCs – one in                             consolidation centre covers a broad          environment. No concept is complete
                           NCR and another one in Bengaluru.                                 enough region, both the goals can be         unless it cuts costs, saves money and
                           Carrefour                                                         achieved. The consolidation centre           adds to the bottom line, system wide.
                           The €101-billion French retailer is No.2                          can receive full truckload shipments         All decisions need to be fit within this
                           in the world in terms of generating                               more frequently. The merchandise             parameter. Understanding, tracking
                           revenue. It opened its first store in                             from the consolidation centres flows         and computing the realistic costs then
                           1958. Like Walmart, Carrefour’s                                   through the DCs to the stores against        gains prime importance. But incurring
                           stores depend on the supplies from the                            specific orders. Carrefour’s India entry     additional cost in the beginning to build
                           central DC. Carrefour also uses their                             is constrained by FDI regulations. Its       a viable system for the future is the call
                           centralised consolidation centres, which                          visibility is limited to one wholesale       of the day. Many leaders have taken
                           are designed for smaller suppliers.                               cash & carry in Delhi.                       this route before emerging winners in
                           These suppliers ship their goods to                               Tesco                                        the marketplace.
                           a consolidation centre run by one of                              Tesco, the £61-billion retailer, is the
                           Carrefour’s third party logistic (3PL)                            third largest in the world in terms of       H Shriram, MD, ImpelPro SCM Solutions




                          40 • SMART LOGISTICS • OCTOBER 2011

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Shriram smart logistics - centralised & decentralised distribution

  • 1. Special FocuS RETAIL CHAIN DISTRIBUTION MODELS DecentraliseD centraliseD Illustration By Sanjay Dalvi PerFecting the suPPly chain to gain Market share For a retailer, it is all about selecting the right distribution system as his choice could have a direct bearing on the quality of service offered to the customer and the cost of service. the system not only has to reduce costs, but also add to a company’s bottom line system wide. the direct store delivery and centralised distribution systems are the two preferred choices for retailers. But before finalising on which distribution system to implement, a retailer has to consider factors such as store density in the identified service area, manufacturers’/vendors’ distribution infrastructure and capabilities, store format & location and cost consideration among others. it is only after considering these factors and weighing the pros and cons that a retailer should finalise on a distribution system, which will help him emerge a winner in the marketplace. a decision regarding the selection store, thereby bypassing a retailer’s Decision Drivers of a distribution system for store distribution centre. Before analysing the pros and cons replenishment is highly critical as • Centralised Distribution (CD): This of various systems, it is important to it has a far reaching impact on the network describes the flow of goods understand how the following factors business. This impact could be in from the manufacturer’s distribution drive the decision: terms of both – the quality of service network to a distribution centre Store density in the identified service offered to the customer and the cost of (DC). The replenishment orders area service. At one end is the 100 per cent of the multiple outlets are then Setting up a standalone back end availability of all products on the shelf, processed, consolidated and system is a costly proposition. There while at the other end is the lowest delivered to the outlets at the DC. should be sufficient number of stores cost incurred to ensure the same. The adopted distribution system should address both these parameters and should be capable of striking a balance between availability and cost. Distribution MoDels Distribution modelling is one of the most discussed and debated subjects in the retail sector. The following two systems are often discussed and compared: • Direct Store Delivery (DSD): This is used to describe a method of delivering products from a supplier or distributor directly to a retail Figure 1: Pictorial representation of Direct Store Delivery and Centralised Distribution models 38 • SMART LOGISTICS • OCTOBER 2011
  • 2. to be serviced in the identified area so Profile of the merchandise to drive costs out of the supply chain that the back end cost is spread across The profile of the merchandise in and manage it efficiently. Many supply more stores and hence, optimised. It terms of volumes, freshness, shelf life, chain experts refer to Walmart as a should be physically feasible to service size & shape, handling challenges, etc. supply chain-driven company that also the area identified within a reasonable plays an important role in the choice of has retail stores. The first Walmart time i.e., the order to delivery cycle the delivery system. store opened in 1962 and the first DC needs to be reasonable. Thus, the Cost consideration in 1970. From there on, till today, it radius within which the stores fall is an Retailing is a low margin business, successfully continues to work with important consideration. As a thumb driven by volumes and saving on the CD model with some level of rule, the transit time below 12 hours is all-round costs is an integral part of fine-tuning for different countries, a desirable expectation. A cost-benefit building a sustainable business. Hence, locations and markets. analysis of both the systems i.e., DSD any decision on the distribution Walmart confined to its time-tested v/s CD is a must. While taking the system cannot be taken without doing distribution model when it entered decision, immediate future store a cost-benefit exercise. The cost to India with an arrangement with the opening plans also need to factored be considered for this purpose is the Bharti Group in 2007. All its small in. overall system cost in the supply chain format retail stores in the entire Manufacturers’/vendors’ distribution i.e., the cost of all the stakeholders northern region were serviced out of infrastructure and capabilities like the manufacturer, vendor, DC, Reliability and consistent deliveries to vendor’s distribution channel, stores, the stores are critical. Generally, major etc. This is because irrespective of manufacturers and vendors operate whoever incurs costs in the system, the through a structured distribution end customer ends up paying for it. channel. The challenge arises when one deals with a medium or a minor Flow through or cross Docking McDonald’s Success Story vendor or one’s stores are not within Flow through or cross docking is a bridge the urban township. In such a scenario, between the DSD & CD model used Apart from the food & grocery retailers, the vendor needs to be flexible to meet in the back end to bring in efficiency there are many other segments where the Centralised Distribution model the business challenges, particularly and cost savings. Here, the vendor has been successfully implemented. during the start up stage. packs & labels the merchandise for Quick Service Restaurants (QSR) Store format the individual stores and then directly and some foodservice segments The size and format of the store delivers to the DCs. At the DC, they are use such a system. McDonald’s, the impacts the replenishment system. For unloaded and then simply cross docked global leader in QSR business, is a example, a large sized cash & carry and loaded to the outbound vehicle. case study. They operate under this format ordering in bulk will have This saves space, working capital, time, system in all the global markets. captive storage facility. In such a case, efforts and minimises documentation. In India, too, they started with the a DSD could be a good option. But High-value products, seasonal centralised model right from Day 1, the same may not be the case with a merchandise, promotion items, etc. when they opened their first outlet in small format store. could be routed through this system. 1995. Initially, they operated out of Store location two Distribution Centres (DCs) – one Another important factor, which global Practices in the north and the other in the west. Today, about 240-odd McDonald’s influences the distribution system Let us understand how various major outlets are serviced out of these selection, is the store location. If there global retailers handle the store two DCs and another two satellites are restrictions and constraints in free deliveries: hubs at Bengaluru and Kolkata. access to the stores, then a DSD may Walmart Ever improving inventory turns, not be an efficient system and multiple Any discussion on retail needs to start reducing supply chain cost per outlet, small frequent deliveries may not be with Walmart, the US$422 billion consistent and predictable deliveries an option. In most of the cases, the world’s No. 1 retailer. It is widely to outlets, comfort and convenience vendor’s delivery timings clash with known that Walmart is innovative and to vendors, faster new openings, business hours and interrupt the focus efficient in its back end & front end. In full customer focus at the outlets on the front end. In such a case, a fact, its USP of ‘Every Day Low Price’ and happy customers are the major CD will be a good option as suitable brings to the fore its better purchasing benefits McDonald’s enjoys. In fact, delivery timings could be worked and supply chain competitiveness. The the back end supply chain efficiency gives it an edge over its competitors. around the constraints. key to a retailer’s success is his ability OCTOBER 2011 • SMART LOGISTICS • 39
  • 3. retail chain distribution models, continued revenue. It opened its first store in the UK in 1929. Like other leaders, Telco considerations too follows the CD process to service its centralised Distribution Direct store Delivery stores with some localisation for specific Inbound Higher cost, split volumes, less Economical logistics cost than full truck load & multiple markets. Tesco has a limited presence because of – delivery consolidated from the deliveries. Could be a choice at the start up stage when outlet in India. In 2008, it announced their volumes supplier numbers are low intention to invest in India and tied up Lower system inventory and better turns due to predictable & Inventory Higher system with Tata Group’s Trent to open Star inventory because consistent deliveries. Multipoint inventory build up levels of safety stocking at Bazaar hypermarket stores, which are every outlet avoided predominantly serviced through a CD Better, as dedicated Product Store staffs’ responsibilities split centre. All other leaders like Metro professionals available to availability focus on back end and on store between front end customer and back AG, Target, SPAR, etc. conceptually deliverables to stores shelf end supplies adopt the CD model with suitable Single delivery – minimum interruptions and paper work at the Delivery to store modifications required to match the Multiple deliveries store. – interruptions to store – more time spent at format or the local market needs. Leaves more time for the store the back end personnel to focus on customer operations Outbound winning ForMula Lower cost – Single transportation Multiple deliveries The Indian breed of organised retailers Illustration By Sanjay Dalvi delivery/multiple store cost – store – higher cost drops/full truck load delivery like Reliance, More, Big Bazaar/Food Bazaar, etc. follow the same CD model. Though the model is conceptually established, the operational stability is yet to be achieved. The full benefit Figure 2: Pros and cons of Centralised Distribution and Direct Store Delivery models of such a system will accrue only after perfecting the operation. The the 80,000sqft central DC at Banur in partners instead of directly shipping it unorganised retailers in India, who Punjab. This centre included a facility to a Carrefour DC. Smaller suppliers are now in majority, still use the DSD to store and handle temperature- whose goods do not sell through model and have achieved success. It is controlled merchandise too. Vegetables quickly in stores present problems to rightly believed that over a period of & fruits were exceptions, which were retailers. The retailer can take truckload time, organised retailers will emerge shipped out of a separate collection shipment, but then, it has to store stronger with the benefit gained and consolidation centres. Initially, the goods in warehouses for a longer from perfecting their supply chain, for the first two years, all the stores period of time, thus incurring increased marketing and management. in northern region, including those in inventory carrying costs and spoilage. The CD system is a proven model for NCR, Rajasthan, UP, Uttarakhand, The retailer could also take less-than- retailers. But its effectiveness depends on etc. were serviced out of the Banur truckload shipments, which raises the the rigidity of the implementation and DC. Though the operation at the DC cost of the goods, clutters the DC its interface with technology. Depending is outsourced, Walmart controls and yard, and makes the receiving process on the local realities, some work around intensively oversees the functioning. more labour intensive. However, if a may be essential, especially in a start up Later, it added two more DCs – one in consolidation centre covers a broad environment. No concept is complete NCR and another one in Bengaluru. enough region, both the goals can be unless it cuts costs, saves money and Carrefour achieved. The consolidation centre adds to the bottom line, system wide. The €101-billion French retailer is No.2 can receive full truckload shipments All decisions need to be fit within this in the world in terms of generating more frequently. The merchandise parameter. Understanding, tracking revenue. It opened its first store in from the consolidation centres flows and computing the realistic costs then 1958. Like Walmart, Carrefour’s through the DCs to the stores against gains prime importance. But incurring stores depend on the supplies from the specific orders. Carrefour’s India entry additional cost in the beginning to build central DC. Carrefour also uses their is constrained by FDI regulations. Its a viable system for the future is the call centralised consolidation centres, which visibility is limited to one wholesale of the day. Many leaders have taken are designed for smaller suppliers. cash & carry in Delhi. this route before emerging winners in These suppliers ship their goods to Tesco the marketplace. a consolidation centre run by one of Tesco, the £61-billion retailer, is the Carrefour’s third party logistic (3PL) third largest in the world in terms of H Shriram, MD, ImpelPro SCM Solutions 40 • SMART LOGISTICS • OCTOBER 2011