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Indeutsch Industries Pvt Ltd

                          Efforts By:
                           Group 6
                    Rohit Kumar Jaitly (92)
                      Sulagna Dutta (93)
                       Mohit Arora (97)
                     Praveen Kumar (99)
                     Monika Bansal (119)
 Indeutsch Industries is a Private Label
        Manufacturer of premium quality artist brushes and
        primed artist canvas. The leading Indian business
        house dealing in high quality artist and cosmetic
        brushes
       Came into existence in late 1980s..
       Import from China, Taiwan, Malaysia
       Export to China, France, Germany
       Revenue in previous quarter was 17 Cr.

         Group 6_Section B_IBE Industrial
2        Report_INDEUTSCH INDUSTRIES                12/12/2012
Import

    Export


    Group 6_Section B_IBE Industrial
3   Report_INDEUTSCH INDUSTRIES        12/12/2012
Chairman

                                                     Managing
                                                     Director



                                                         General
                                                         Manager



                         President                                                  President
                         (canvas)                                                    (Brush)



    Accounts &                   Materials   Logistics         Accounts                     Materials       Logistics
     Finance
                 Production                                                Production
                                 Manager      & HR             & Finance                    Manager          & HR




    Group 6_Section B_IBE Industrial
4   Report_INDEUTSCH INDUSTRIES                                                                         12/12/2012
Production Department of Canvas
                     division
     As canvas division is equipped with
      various semi-automatic machines
     Canvas division is spread over large
      area i.e. Three times more than brush
      division
     Contributing more than 50% to the
      business


    Group 6_Section B_IBE Industrial
5   Report_INDEUTSCH INDUSTRIES             12/12/2012
Product
                           Canvas
                            Panel           Canvas Pad




      Stretched                                          Canvas
       Canvas                                             Roll
                                       Canvas
                                        Roll

    Group 6_Section B_IBE Industrial
6   Report_INDEUTSCH INDUSTRIES                            12/12/2012
Manufacturing process of Canvas
    wooden frame (1/2)
                                                  Plaining of raw
      Cutting of wood in               Plaining   wood to remove
                                                     inequality
         small sizes


                                       Cutting


          Shaping of                   Sizing
           wood in                                   Checking the
           different                                 sizes like 4*4
           patterns

                                       Molding
    Group 6_Section B_IBE Industrial
7   Report_INDEUTSCH INDUSTRIES                         12/12/2012
Manufacturing process of Canvas
    wooden frame (2/2)



                                                       Dispatch
                                          Inspection

                                 Frame
                                 Making

                  Stapling


    Group 6_Section B_IBE Industrial
8   Report_INDEUTSCH INDUSTRIES                            12/12/2012
Process of Making Canvas roll (1/2)



                                  Coating                                        Rolling
    • A liquid coating                          •Fabric is heated
                                                 twice in two different
      which involves
      lot of chemicals
                          • Coating of jaso      temperature set so
                                                 that fabric absorbs
                                                                          • Rolling of
                            according to
      to make fabric        customer demand,     liquid coating             fabric
      thick                 min 1 coating and
                            max can be 3
        Jaso making                                      Heating




    Group 6_Section B_IBE Industrial
9   Report_INDEUTSCH INDUSTRIES                                                  12/12/2012
Process of Making Canvas roll (2/2)
          Stretching
             and
         repairing of
         canvas roll
                                        Cutting
                                         and
      Mending                           Sizing



                          Pressing                Packing

                          Pressing of
                          canvas roll
                          to make it
                             soft
     Group 6_Section B_IBE Industrial
10   Report_INDEUTSCH INDUSTRIES                            12/12/2012
Process of making Stretched
     Canvas( both cotton & linen)(1/2)
                                                              Shrink the
                                                            canvas board
                                                           with shrink film
                                                           rolls to make it
                                                                 tight



        Pasting of
      canvas roll on       Stapling     labelling   Shrinking       Heat sink
      canvas panel




     Group 6_Section B_IBE Industrial
11   Report_INDEUTSCH INDUSTRIES                                       12/12/2012
Process of making Stretched
     Canvas( both cotton & linen)(2/2)

                                               Inspection
                                                & testing
                                   Packing



                                              FG
                                             Godown




                                 Material Room
     Group 6_Section B_IBE Industrial
12   Report_INDEUTSCH INDUSTRIES                            12/12/2012
Is process efficient...
      Process is efficient for current level of
       production
      Better control due to low scale of production
      Easy availability of labour
      Low expenditure on transportation and
       warehousing




     Group 6_Section B_IBE Industrial
13   Report_INDEUTSCH INDUSTRIES                   12/12/2012
Inefficiencies...
      Infrastructure development is required at various
        places
      Better placement of machines
      Move from semi automatic to automatic
      Movement of goods from one place to another is time
       consuming
      Scrap cost has increased from 4% to 5.50% in last
       quarter




     Group 6_Section B_IBE Industrial
14   Report_INDEUTSCH INDUSTRIES                      12/12/2012
Role of each Department
                                        • Getting raw material like pine woods from
             Material                     Gandhi Dham fabric from Gujarat, paints
                                          & chemicals from local suppliers on time
            Department


                                        • Providing necessary funds to materials
       Accounts/Finance                   department in getting all raw materials on
                                          time in order to meet increasing demand
         Department                       from last financial year


                                        • Recruiting right kind of workers and getting
         Logistics & HR                   contractual workers for performing right kind of
                                          jobs according to demand and ensuring custom
          Department                      check before dispatching of orders and hire
                                          agency for shipment.

     Group 6_Section B_IBE Industrial
15   Report_INDEUTSCH INDUSTRIES                                                    12/12/2012
Recommendations
      Automatic operations
      Machines in Chronological order
      Effective use of available space
      Reduce Scrap in order to increase efficiency
      Improve Infrastructure




     Group 6_Section B_IBE Industrial
16   Report_INDEUTSCH INDUSTRIES              12/12/2012
Contact Details
             Indeutsch industries private
                        limited
          SDF E-7&8 NOIDA SPECIAL ECONOMIC
                         ZONE
               NOIDA (U.P.)-201305 INDIA
                  www.indeustsch.com

     Sanjiv Kr. Tyagi ( Asst. General Manager
        ,Finance)
17
                             Ph:+91 120 405 5800
     Group 6_Section B_IBE Industrial
                                                             12/12/2012
     Report_INDEUTSCH INDUSTRIES
                       E –mail: sanjiv.tyagi@indeutsch.org
 Anil Sharma ( Sr. Manager Production (canvas
        Division))
                           Mob: 9868372081
                        E-mail : aks@indeutsch.org



      R.K.Singh ( Manager-Materials)
                                Mob: 9868254838
                    E-Mail: rk.singh@indeutsch.org /
                        rk_singh66@yahoo.com
     Group 6_Section B_IBE Industrial
18   Report_INDEUTSCH INDUSTRIES                       12/12/2012
Group 6_Section B_IBE Industrial
19   Report_INDEUTSCH INDUSTRIES        12/12/2012
Group 6_Section B_IBE Industrial
20   Report_INDEUTSCH INDUSTRIES        12/12/2012

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Ibe group 6

  • 1. Indeutsch Industries Pvt Ltd Efforts By: Group 6 Rohit Kumar Jaitly (92) Sulagna Dutta (93) Mohit Arora (97) Praveen Kumar (99) Monika Bansal (119)
  • 2.  Indeutsch Industries is a Private Label Manufacturer of premium quality artist brushes and primed artist canvas. The leading Indian business house dealing in high quality artist and cosmetic brushes  Came into existence in late 1980s..  Import from China, Taiwan, Malaysia  Export to China, France, Germany  Revenue in previous quarter was 17 Cr. Group 6_Section B_IBE Industrial 2 Report_INDEUTSCH INDUSTRIES 12/12/2012
  • 3. Import Export Group 6_Section B_IBE Industrial 3 Report_INDEUTSCH INDUSTRIES 12/12/2012
  • 4. Chairman Managing Director General Manager President President (canvas) (Brush) Accounts & Materials Logistics Accounts Materials Logistics Finance Production Production Manager & HR & Finance Manager & HR Group 6_Section B_IBE Industrial 4 Report_INDEUTSCH INDUSTRIES 12/12/2012
  • 5. Production Department of Canvas division  As canvas division is equipped with various semi-automatic machines  Canvas division is spread over large area i.e. Three times more than brush division  Contributing more than 50% to the business Group 6_Section B_IBE Industrial 5 Report_INDEUTSCH INDUSTRIES 12/12/2012
  • 6. Product Canvas Panel Canvas Pad Stretched Canvas Canvas Roll Canvas Roll Group 6_Section B_IBE Industrial 6 Report_INDEUTSCH INDUSTRIES 12/12/2012
  • 7. Manufacturing process of Canvas wooden frame (1/2) Plaining of raw Cutting of wood in Plaining wood to remove inequality small sizes Cutting Shaping of Sizing wood in Checking the different sizes like 4*4 patterns Molding Group 6_Section B_IBE Industrial 7 Report_INDEUTSCH INDUSTRIES 12/12/2012
  • 8. Manufacturing process of Canvas wooden frame (2/2) Dispatch Inspection Frame Making Stapling Group 6_Section B_IBE Industrial 8 Report_INDEUTSCH INDUSTRIES 12/12/2012
  • 9. Process of Making Canvas roll (1/2) Coating Rolling • A liquid coating •Fabric is heated twice in two different which involves lot of chemicals • Coating of jaso temperature set so that fabric absorbs • Rolling of according to to make fabric customer demand, liquid coating fabric thick min 1 coating and max can be 3 Jaso making Heating Group 6_Section B_IBE Industrial 9 Report_INDEUTSCH INDUSTRIES 12/12/2012
  • 10. Process of Making Canvas roll (2/2) Stretching and repairing of canvas roll Cutting and Mending Sizing Pressing Packing Pressing of canvas roll to make it soft Group 6_Section B_IBE Industrial 10 Report_INDEUTSCH INDUSTRIES 12/12/2012
  • 11. Process of making Stretched Canvas( both cotton & linen)(1/2) Shrink the canvas board with shrink film rolls to make it tight Pasting of canvas roll on Stapling labelling Shrinking Heat sink canvas panel Group 6_Section B_IBE Industrial 11 Report_INDEUTSCH INDUSTRIES 12/12/2012
  • 12. Process of making Stretched Canvas( both cotton & linen)(2/2) Inspection & testing Packing FG Godown Material Room Group 6_Section B_IBE Industrial 12 Report_INDEUTSCH INDUSTRIES 12/12/2012
  • 13. Is process efficient...  Process is efficient for current level of production  Better control due to low scale of production  Easy availability of labour  Low expenditure on transportation and warehousing Group 6_Section B_IBE Industrial 13 Report_INDEUTSCH INDUSTRIES 12/12/2012
  • 14. Inefficiencies...  Infrastructure development is required at various places  Better placement of machines  Move from semi automatic to automatic  Movement of goods from one place to another is time consuming  Scrap cost has increased from 4% to 5.50% in last quarter Group 6_Section B_IBE Industrial 14 Report_INDEUTSCH INDUSTRIES 12/12/2012
  • 15. Role of each Department • Getting raw material like pine woods from Material Gandhi Dham fabric from Gujarat, paints & chemicals from local suppliers on time Department • Providing necessary funds to materials Accounts/Finance department in getting all raw materials on time in order to meet increasing demand Department from last financial year • Recruiting right kind of workers and getting Logistics & HR contractual workers for performing right kind of jobs according to demand and ensuring custom Department check before dispatching of orders and hire agency for shipment. Group 6_Section B_IBE Industrial 15 Report_INDEUTSCH INDUSTRIES 12/12/2012
  • 16. Recommendations  Automatic operations  Machines in Chronological order  Effective use of available space  Reduce Scrap in order to increase efficiency  Improve Infrastructure Group 6_Section B_IBE Industrial 16 Report_INDEUTSCH INDUSTRIES 12/12/2012
  • 17. Contact Details Indeutsch industries private limited SDF E-7&8 NOIDA SPECIAL ECONOMIC ZONE NOIDA (U.P.)-201305 INDIA www.indeustsch.com Sanjiv Kr. Tyagi ( Asst. General Manager ,Finance) 17 Ph:+91 120 405 5800 Group 6_Section B_IBE Industrial 12/12/2012 Report_INDEUTSCH INDUSTRIES E –mail: sanjiv.tyagi@indeutsch.org
  • 18.  Anil Sharma ( Sr. Manager Production (canvas Division)) Mob: 9868372081 E-mail : aks@indeutsch.org  R.K.Singh ( Manager-Materials) Mob: 9868254838 E-Mail: rk.singh@indeutsch.org / rk_singh66@yahoo.com Group 6_Section B_IBE Industrial 18 Report_INDEUTSCH INDUSTRIES 12/12/2012
  • 19. Group 6_Section B_IBE Industrial 19 Report_INDEUTSCH INDUSTRIES 12/12/2012
  • 20. Group 6_Section B_IBE Industrial 20 Report_INDEUTSCH INDUSTRIES 12/12/2012