Rapid Manufacturing With Rpdg, Inc

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Rapid Manufacturing With Rpdg, Inc

  1. 1. Rapid Manufacturing with RPDG, Inc. Presented by Tony Moran [email_address]
  2. 2. Facilities <ul><li>Tijuana, Mexico: plastic and metal prototyping. 100+ model makers, engineers, & program managers . </li></ul><ul><li>China (Shenzhen & Shanghai): rapid tooling, injection molding, sheet-metal, and prototype cnc machining. Joint Venture with 800+ tool makers, process engineers, and production personnel. </li></ul><ul><li>California: headquarters, sales, & program management. Program management office in San Carlos, CA and Portland, OR. </li></ul>
  3. 3. CAD/CAM Machining <ul><li>Fast and Accurate </li></ul><ul><ul><li>All machinable plastics: ABS, PC, Nylon, Delrin, etc. </li></ul></ul><ul><ul><li>Metals: mostly aluminum. </li></ul></ul><ul><ul><li>Foam Models </li></ul></ul><ul><ul><li>Fabrication and Large Parts </li></ul></ul><ul><ul><li>3-5 axis </li></ul></ul><ul><ul><li>Master Finishing </li></ul></ul><ul><ul><li>Patterns </li></ul></ul>
  4. 4. CAD/CAM Machining
  5. 5. Rapid Prototyping <ul><li>Stereolithography </li></ul><ul><ul><li>Latest equipment all Hi-Res </li></ul></ul><ul><ul><li>Durable Resins: ABS-like, PP-like, Clear, Hi-temp </li></ul></ul><ul><ul><li>Master Finishing </li></ul></ul><ul><ul><li>Combined with cnc </li></ul></ul><ul><ul><li>Instant online quoting with Rapid Quote </li></ul></ul><ul><ul><li>Fast and Economical: </li></ul></ul>
  6. 6. Rapid Prototyping <ul><li>Objet: Polyjet </li></ul><ul><ul><li>Latest equipment (500v) </li></ul></ul><ul><ul><li>Hi-resolution for small parts (0.0006 layers) </li></ul></ul><ul><ul><li>Elastomeric material available. </li></ul></ul><ul><ul><li>Material is like early sla resins (a bit brittle), best for non-functional prototypes and patterns for silicon molds. </li></ul></ul>
  7. 7. Rapid Prototyping <ul><li>SLS & FDM </li></ul><ul><ul><li>Durable materials: ABS, PC, Nylon, Nylon GF. </li></ul></ul><ul><ul><li>Master Finishing </li></ul></ul><ul><ul><li>Instant online quoting with Rapid Quote </li></ul></ul><ul><ul><li>Fast and Economical:– </li></ul></ul>
  8. 8. Urethane Casting (“Rapid Casting”) <ul><li>Perfect for higher quantities of proto’s </li></ul><ul><ul><li>NEW PROPRIETARY Durable Materials: ABS-like, ABS/PC-like, PP-like, Elastomers, clear and tinted. </li></ul></ul><ul><ul><li>Master Finishing </li></ul></ul><ul><ul><li>Over-molding and insert molding </li></ul></ul><ul><ul><li>Instant online quoting with Rapid Quote </li></ul></ul><ul><ul><li>Fast and Economical </li></ul></ul>
  9. 9. Sheet-metal RP <ul><li>Sheet-metal RP: </li></ul><ul><ul><li>Parts in days </li></ul></ul><ul><ul><li>24 Hour quotes </li></ul></ul><ul><ul><li>Laser Cut </li></ul></ul><ul><ul><li>Large stock of hardware (PEMS) </li></ul></ul><ul><ul><li>Large stock of materials </li></ul></ul><ul><ul><li>Powder Coating and Plating </li></ul></ul><ul><ul><li>Low cost Rapid Tooling for parts with draws or stamped details. </li></ul></ul>
  10. 10. Prototype Metal Casting <ul><li>RP Wax patterns used for Investment Casting or RPM (Rubber Plaster Molding): </li></ul><ul><ul><li>Parts in days </li></ul></ul><ul><ul><li>Steels: Low Alloy (1020, 8620,, 4140, etc),300 series, some 400 series, 15-5 PH, 17-4 PH </li></ul></ul><ul><ul><li>Aluminum: A356.0 and A357.0, with in-house heat treat </li></ul></ul><ul><ul><li>Standard investment casting tolerances: +/- .010&quot; first inch, +/- .003&quot; for each additional inch </li></ul></ul><ul><ul><li>Secondary CNC </li></ul></ul><ul><ul><li>Painting, Powder Coating, and finishing </li></ul></ul>
  11. 11. Rapid Injection Tooling (RIT) <ul><li>Tooling and Molding at the same facility </li></ul><ul><li>Lead-times from a few days to 6 weeks </li></ul><ul><li>24 Hour quotes </li></ul><ul><li>“ MUD” type </li></ul><ul><li>Hand loaded inserts </li></ul><ul><li>Family Tools </li></ul><ul><li>Over-molding </li></ul>
  12. 12. Short-run and Bridge Production: Tooling, Molding, Die Casting, and Sheet-metal <ul><li>Tooling and Molding in the same facility </li></ul><ul><li>Easy Transition from Prototyping or Rapid Tooling </li></ul><ul><li>ISO Facilities </li></ul><ul><li>Multicavity – Class 101 tooling. </li></ul><ul><li>Stamping Dies, Injection Molding, Die Casting, Assembly. </li></ul>
  13. 13. Finishing <ul><li>Paint </li></ul><ul><li>Silkscreen </li></ul><ul><li>Pad Printing </li></ul><ul><li>Rub-on’s </li></ul><ul><li>Plating </li></ul><ul><li>Polishing </li></ul><ul><li>Threaded inserts </li></ul><ul><li>Assembly </li></ul>
  14. 14. Working with RPDG <ul><li>Confidentiality </li></ul><ul><li>Data: igs, stp, plus native Pro/E, Solidworks, UG & Catia </li></ul><ul><li>Quoting: [email_address] A. or </li></ul><ul><li>FTP info is on the back of our cards or visit </li></ul><ul><li>www.RPDG.com </li></ul><ul><li>We are always available to visit and review projects </li></ul>
  15. 15. RPDG Awards & Affiliations
  16. 16. Thanks for your valuable time www.RPDG.com aaa

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