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[object Object],[object Object],Confidentiality
SMT Overview ,[object Object],[object Object],[object Object],[object Object]
Facility Overview ,[object Object],[object Object],[object Object]
 
Facility Security
Dehumidification System
ESD Floor Treatments
ESD Air-lock
SMT Corporation  Certifications & Memberships ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
CHINESE COUNTERFEIT MARKETS ,[object Object],[object Object],[object Object]
 
Electronic Debris Stored in Front and Back Yards seen while driving through city streets (SHANTOU)
 
 
 
 
Shantou Warehouse: Boards stacked, waiting for chip removal
 
 
Components Being Washed in River & Laid on Bank to Dry (Shantou)
Washing components in river
Components on river bank drying
Pulled Components Drying on City Sidewalks, Then Separated by Type
 
0402 Case Size Capacitors ( $.005 ea from Fran. Disty)
Components Sorted by Sifting
 
 
 
Components Being Made Ready for Refurbishment or Counterfeiting
 
 
 
 
Counterfeiting District where Refurbishing, Remarking, and Repackaging occurs.  Residence housing located above
 
Remarked counterfeit components  ready for counterfeit packaging and distribution thru Shenzhen’s global market
 
City of Shenzhen:  Counterfeit Component Marketplace - Entry point into the global electronics market
 
 
 
 
Scope of Counterfeit Problem ,[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],Scope of Counterfeit Problem continued
Scope of Counterfeit Problem continued ,[object Object],[object Object]
Development of a Stringent Counterfeit Mitigation Process
Equipment Required for Component Authentication & Quality ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Visual Inspection Documented  And   Retained Data
Please Note: The following Photos, X-Ray Images, Video Clips and Test Data are from  SMT Corp’s in-house  component lab.
 
 
CERTIFIED INSPECTORS ,[object Object]
 
Preliminary  Visual Inspection Checklist
Packaging Inspection
Counterfeit Label  Red Flags ,[object Object],[object Object],[object Object],[object Object],[object Object]
Counterfeit factory box
LOGO AUTHENTICATION FAKE REAL
 
 
Counterfeit OCM “Certificates of Compliance” (C of C)
Counterfeit C of C
Counterfeit C of C
Counterfeit C of C
 
Inspection Continued ,[object Object]
Datasheet Comparison
Mechanical Verification
Component Package Verification & Condition
Microscopy Inspection Documented Images of Microscopic Inspection
Microscopic Inspection
FRONT IMAGE REAR IMAGE
Visual Inspection Marking Permanency & Black Topping
Marking Permanency
Sanded Surface Area Original Original
1997 parts remarked as 2006:  Nine years difference
After part permanency test Before part permanency test Different Part Number and Date code 1 2 3
Before After
Sanding Marks Under Black-Topping
Contamination
Laser-Etch remarking still visible after black topping has been removed
After Black-Top Removal Laser-Etch Still Remains
Baked-On Black-Topping Scraping required to remove finish
Correct Part Remarked with Wrong Date Code & Revision   =  POTENTIAL DISASTER ,[object Object]
Example:  Your  product was designed with the functionality features of revision  “C2”, although you unknowingly have remarked components from die revision “B1”.
B1 has 13 bugs that C2 does not
[object Object],[object Object],ERRATA
 
Decapsulation & DIE Verification Documented  Photographic Data Obtained
 
 
 
 
 
 
 
 
The following slides demonstrate the value of overlaying the mfg’s pin-out schematic onto the actual die photo to aid in DIE verification.
 
 
 
 
 
 
 
PLCC
 
 
BGA
 
 
Metal Can Decap
SOT-23 (3mm) 3mm
2.11mm 35 Micro-X (2.11mm)
Real Time X-Ray Imaging Documented  images using Real Time X-Ray
X-Ray Inspection Goals ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
 
 
Match pin-out to datasheet
Match pin-out to datasheet
Match bond-out to mask
 
 
ESD damage seen by X-Ray
No ESD Damage
ESD Damage
ESD Damage
 
BGA
BGA wire bonds
Images taken through mfg’s tubes
Components as seen through manufacturer’s tubes
Images taken through sealed bags
Components in trays as seen through sealed bags
Die Example of a 82C55A from  four  different manufacturers ,[object Object],[object Object],[object Object],[object Object],[object Object]
Intel Harris Intersil OKI
Intel Harris Intersil OKI Doubled power & ground bond wires
Intel 8255A NEC 8255A GND GND ,[object Object],[object Object],[object Object]
Side View X-Ray ,[object Object],[object Object],[object Object],[object Object]
 
 
XRF RoHS Testing Documented Verification   Leaded vs. Non-Leaded Components
 
 
 
 
 
 
Solderability Testing Documented Verification Component Solderability
 
Bath Test Globule Test
Wetting Curve Time Force Minimum amount of force required to pass PASS
 
Documented and retained test data
Unreliable “ Dip & Look” Method
No Captured Data Captured Data
Baking & Dry Packing
Large lots
 
Small lots
 
 
 
 
 
In-House Tape & Reel
 
Robotic Tape & Reel with Automated Optical Inspection for  High-Reliability Applications
 
 
DOCUMENTED  INSPECTION REPORT PROVIDED WITH ORDER ,[object Object],[object Object]
 
 
 
 
 
 
 
 
 
 
 
Sustained level of business maturity Established track record and quality recognition Recognized quality management system established ANSI ESD S20.20 Certification ISO 9001 Certification AS-9100 / AS-9120 Certification Recently audited and approved by third party accreditation Customer audited and approved with site visit In-house test equipment for counterfeit detection Product Liability & Errors and Omissions insurance AS5553 SMT QUALITY LAYERS (Additional)
Thank You

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