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Specifically designed for medical waste.
The MP medical hot hearth Incinerators
Addfield Environmental Systems Limited
Hollies Park | Cannock | Staffordshire | WS11 1DB
www.addfield.co.uk | sales@addfield.co.uk | 01543 571280
MP-400
‘The most
thermally efficient,
robust and reliable
medical incinerators
on the market
Simply Built Better!’
AI Controller
MP-400
Hot Hearth
CFD Modelling
The Addfield range of Medical & Pathological incinerators (MP Series) are bespoke incinerators specifically
designed for the destruction of high category medical/pathological red bag waste. These wastes types
generally have high moisture contents and low calorific values such as blood, human organs/tissues swabs etc.
The MP series has been specifically designed to completely and efficiently destroy these wastes with the higher
moisture contents of 50% and above.
Allinformationshouldbeusedasaguideonly,specificationsaresubjecttochangewithoutnotice.
MP-400 Specifically designed for Medical waste.
The MP Medical hot hearth Incinerators
Machine Specifications MP-400
External Length (mm)
External Width (mm)
External Height (mm)
Primary Chamber Sizes:
Internal Length (mm)
Internal Width (mm)
Internal Height (mm)
Max Load Capacity (kg)
Nominal Burn Rate UK*(kg/hr)
Burn Rate [Export Only]* (kg/hr)
Thermal Capacity (kw/hr)
Power Supply 50/60hz
Fuel Options:
Diesel
LPG
N-Gas
*These emissions are based on minimum waste calorific
values of 6kcal/g (blood) 45.7MJ/kg (human organs), 70-
100% moisture contents. With no other waste streams
present other than general packaging containers that do
not make up more than 1.5% of the total load weight.
(Not detectable under standard operating conditions)
(Not detectable under standard operating conditions)
(Dependent on waste stream)
Carbon Dioxide (C02)
Water (H20)
Oxygen (02)
Sulphur Dioxide (S02)
Nitrogen (N2)
Smoke
Odour
Volume of ash
Expected Emissions* % by Volume
Fuel Input Diesel Composition %
Carbon
Hydrogen
Nitrogen
Oxygen
The Addfield range of incinerators are CE
Certified to BS EN 746-2 :1997, a recent
emissions testing concluded the following
results based on two second residue time
within the secondary chamber, results are
well below the EC limits.
The MP range is designed as a two stage incinerator unit comprising of a primary loading chamber that
incorporates a hot hearth construction for the total destruction of the solid/liquid wastes. The unit is further
complemented by an integral after burner system. This afterburner draws the hot gases from the primary
chamber under the hearth through an integral refractory brick system. This ensures maximum gas turbulence/
mixing is achieved thus aiding clean combusted gases. All gases then reside inside the after burner chamber
for a minimum of 2 seconds at temperatures of 850-1150°C ensuring complete high temperature termination/
oxidation of the gas combustion products.
C
H
N
O
86%
13.2%
0.70%
0.00%
5%
29%
6%
6%
54%
0%
0%
1-3%
3040
1150
1950
2000
700
700
400
50
50-75
190
210/230v
Yes
Yes
Yes
Composition of fuel being used:
Ideal for Category 2, 3 & 4 type
red bag waste with high density
and high moisture contents.
Fuel Options:
2
2
1
† Based on general municipal waste streams
* Depending on the type waste stream being loaded and
excludes heat up time.
We reserve the right to change the specification, dimensions
and quality of materials from time to time, so long as the
alteration is minor or an improvement to the said products.
†
Addfield Environmental Systems Limited
Hollies Park | Cannock | Staffordshire | WS11 1DB
www.addfield.co.uk | sales@addfield.co.uk | 01543 571280
Allinformationshouldbeusedasaguideonly,specificationsaresubjecttochangewithoutnotice.
<
MP-400 Specifically designed for Medical waste.
The MP Medical hot hearth Incinerators
Addfield Environmental Systems Limited
Hollies Park | Cannock | Staffordshire | WS11 1DB
www.addfield.co.uk | sales@addfield.co.uk | 01543 571280
Allinformationshouldbeusedasaguideonly,specificationsaresubjecttochangewithoutnotice.
Secondary Chamber
• Fully insulated internal refractory lining,
constructed from high grade refractory brick and
low thermal mass insulation.
• One secondary chamber burnout burner,
temperature controlled on-off, complete with
internal air fans
• Integrated combustion burner air fans with
automatically controlled distribution to their
designated area.
• All combustion fuel pipe work
• All electrical requirements
• One temperature sensor mounting point at the
base of the exit flue ensuring the chamber
reaches the necessary 850°C minimum.
Primary Chamber
• Fully insulated internal refractory lining,
constructed from high grade refractory brick
ensuring a self-supporting interlocked
arrangement.
• One fully interlocked, manually operated, access
door
• One waste ignition burner, temperature
controlled on-off, complete with internal air fans
• One hot hearth combustion burner, temperature
controlled on-off, complete with internal air fans
• Secondary combustion burner air fans with
automatically controlled distribution to their
designated area.
• Two temperature sensor mounting points
General Construction
Robust, Reliable and Efficient
• Pre-fabricated 8 & 10mm robust mild steel casing, seam welded & suitably stiffened/ braced where necessary.
• Paint finishing - The steel structures are completely painted using a two pack high grade paint system
that is baked onto the steel structure at 70°C for 10hrs. Standard colours of the MP Series are
cherry red for the main body, with a solid black door and upper cover plates.
• Lightweight resilient refractory fibre insulation door, providing a tight seal & gives excellent thermal
efficiency.
• Primary & secondary chamber lining thickness – 221mm, rated at 1400°C.
• Low thermal mass roof lining, with removable roof and back plate for ease of maintenance.
Computational Fluid
Dynamically Modelled
Incinerators
Key Features:
We have CFD modelled all of our incinerators by utilising some of
the most advanced software available. By using Computational
Fluid Dynamics software it helps us to predict gas velocities
/movements within the chambers along with external surface
temperatures whatever the external ambient parameters maybe.
We also use this information to develop a more durable, robust
and efficient incinerator by:
• Identifying heat build-up and stress points within the structure.
• Reducing thermal heat loss by increasing insulation systems.
• Designing out hot & cold spots to ensure compete combustion
within the chamber.
MP-400 Specifically designed for Medical waste.
The MP Medical hot hearth Incinerators
Addfield Environmental Systems Limited
Hollies Park | Cannock | Staffordshire | WS11 1DB
www.addfield.co.uk | sales@addfield.co.uk | 01543 571280
Why Addfield?
Addfield Intelligent
Controller
Combustion System
The burner system comprises of fully automatic
package burners, these burners come complete
with the following features:
• Flame failure controls
• Adjustable flame patterns
• Integral fuel pump
• Solenoid valves
• Integral continuous air fan
• Fuel sensors
Waste Loading and De-Ashing
The MP Series of incinerators are designed for
manual loading only through the main access
door due to the type of wastes they incinerate,
bio-security measures should be in place on the
site of the incinerator due to the possibility of
spillage and spread of disease.
At the end of every incineration process ash
should be discharged through the loading door
onto the supplied catcher tray prior to being
loaded for the next burn.
Waste types to be used in the
MP Series - Category 4
• Minimum 50-100% moisture
• Blood, drips, human faeces
• Human organs
• Human tissues
• Human limbs
• Cancer treatment wastes
• Pharmaceuticals
• Surgery waste
• Syringes/ needles
Key Features:
• Plug and play design for easy & efficient
replacement.
• Zone ramp sequence three zone controller
• Incoming and outgoing cable terminations
• Burner control gear
• Interface relays and contactors
• Temperature indication and control of the
primary chamber
• Temperature indication and control of the
secondary chamber
• Plant status indicators
• Cycle status indicators
• Fault status indicators
• Operator interface.
Allinformationshouldbeusedasaguideonly,specificationsaresubjecttochangewithoutnotice.
150mm concrete base
5040 2150
FLOOR PLAN
Incinerate - Cremate
720781
3040 1150 100
4001658
400 400
1800
Control Panel
Chimney Sections
*Can be made longer
Front loading door
600
450Chimney Cap
MP-100 INCINERATOR
GENERAL ARRANGEMENT OF
MP.400 INCINERATOR
MP.400-GA
RLCdrawn:-
scale:- Not to scale
title
drg. no. rev.
date:-
daterev. description
MP-400 Incinerator
4
All information should be used as a guide only, specifications are subject to change without notice.
Addfield Environmental Systems Ltd
Unit 17 Hollies Park Cannock
Staffordshire WS11 1DP
3558
1500

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Hospital waste-incinerator-mp-400-datasheet

  • 1. Specifically designed for medical waste. The MP medical hot hearth Incinerators Addfield Environmental Systems Limited Hollies Park | Cannock | Staffordshire | WS11 1DB www.addfield.co.uk | sales@addfield.co.uk | 01543 571280 MP-400 ‘The most thermally efficient, robust and reliable medical incinerators on the market Simply Built Better!’ AI Controller MP-400 Hot Hearth CFD Modelling The Addfield range of Medical & Pathological incinerators (MP Series) are bespoke incinerators specifically designed for the destruction of high category medical/pathological red bag waste. These wastes types generally have high moisture contents and low calorific values such as blood, human organs/tissues swabs etc. The MP series has been specifically designed to completely and efficiently destroy these wastes with the higher moisture contents of 50% and above. Allinformationshouldbeusedasaguideonly,specificationsaresubjecttochangewithoutnotice.
  • 2. MP-400 Specifically designed for Medical waste. The MP Medical hot hearth Incinerators Machine Specifications MP-400 External Length (mm) External Width (mm) External Height (mm) Primary Chamber Sizes: Internal Length (mm) Internal Width (mm) Internal Height (mm) Max Load Capacity (kg) Nominal Burn Rate UK*(kg/hr) Burn Rate [Export Only]* (kg/hr) Thermal Capacity (kw/hr) Power Supply 50/60hz Fuel Options: Diesel LPG N-Gas *These emissions are based on minimum waste calorific values of 6kcal/g (blood) 45.7MJ/kg (human organs), 70- 100% moisture contents. With no other waste streams present other than general packaging containers that do not make up more than 1.5% of the total load weight. (Not detectable under standard operating conditions) (Not detectable under standard operating conditions) (Dependent on waste stream) Carbon Dioxide (C02) Water (H20) Oxygen (02) Sulphur Dioxide (S02) Nitrogen (N2) Smoke Odour Volume of ash Expected Emissions* % by Volume Fuel Input Diesel Composition % Carbon Hydrogen Nitrogen Oxygen The Addfield range of incinerators are CE Certified to BS EN 746-2 :1997, a recent emissions testing concluded the following results based on two second residue time within the secondary chamber, results are well below the EC limits. The MP range is designed as a two stage incinerator unit comprising of a primary loading chamber that incorporates a hot hearth construction for the total destruction of the solid/liquid wastes. The unit is further complemented by an integral after burner system. This afterburner draws the hot gases from the primary chamber under the hearth through an integral refractory brick system. This ensures maximum gas turbulence/ mixing is achieved thus aiding clean combusted gases. All gases then reside inside the after burner chamber for a minimum of 2 seconds at temperatures of 850-1150°C ensuring complete high temperature termination/ oxidation of the gas combustion products. C H N O 86% 13.2% 0.70% 0.00% 5% 29% 6% 6% 54% 0% 0% 1-3% 3040 1150 1950 2000 700 700 400 50 50-75 190 210/230v Yes Yes Yes Composition of fuel being used: Ideal for Category 2, 3 & 4 type red bag waste with high density and high moisture contents. Fuel Options: 2 2 1 † Based on general municipal waste streams * Depending on the type waste stream being loaded and excludes heat up time. We reserve the right to change the specification, dimensions and quality of materials from time to time, so long as the alteration is minor or an improvement to the said products. † Addfield Environmental Systems Limited Hollies Park | Cannock | Staffordshire | WS11 1DB www.addfield.co.uk | sales@addfield.co.uk | 01543 571280 Allinformationshouldbeusedasaguideonly,specificationsaresubjecttochangewithoutnotice. <
  • 3. MP-400 Specifically designed for Medical waste. The MP Medical hot hearth Incinerators Addfield Environmental Systems Limited Hollies Park | Cannock | Staffordshire | WS11 1DB www.addfield.co.uk | sales@addfield.co.uk | 01543 571280 Allinformationshouldbeusedasaguideonly,specificationsaresubjecttochangewithoutnotice. Secondary Chamber • Fully insulated internal refractory lining, constructed from high grade refractory brick and low thermal mass insulation. • One secondary chamber burnout burner, temperature controlled on-off, complete with internal air fans • Integrated combustion burner air fans with automatically controlled distribution to their designated area. • All combustion fuel pipe work • All electrical requirements • One temperature sensor mounting point at the base of the exit flue ensuring the chamber reaches the necessary 850°C minimum. Primary Chamber • Fully insulated internal refractory lining, constructed from high grade refractory brick ensuring a self-supporting interlocked arrangement. • One fully interlocked, manually operated, access door • One waste ignition burner, temperature controlled on-off, complete with internal air fans • One hot hearth combustion burner, temperature controlled on-off, complete with internal air fans • Secondary combustion burner air fans with automatically controlled distribution to their designated area. • Two temperature sensor mounting points General Construction Robust, Reliable and Efficient • Pre-fabricated 8 & 10mm robust mild steel casing, seam welded & suitably stiffened/ braced where necessary. • Paint finishing - The steel structures are completely painted using a two pack high grade paint system that is baked onto the steel structure at 70°C for 10hrs. Standard colours of the MP Series are cherry red for the main body, with a solid black door and upper cover plates. • Lightweight resilient refractory fibre insulation door, providing a tight seal & gives excellent thermal efficiency. • Primary & secondary chamber lining thickness – 221mm, rated at 1400°C. • Low thermal mass roof lining, with removable roof and back plate for ease of maintenance. Computational Fluid Dynamically Modelled Incinerators Key Features: We have CFD modelled all of our incinerators by utilising some of the most advanced software available. By using Computational Fluid Dynamics software it helps us to predict gas velocities /movements within the chambers along with external surface temperatures whatever the external ambient parameters maybe. We also use this information to develop a more durable, robust and efficient incinerator by: • Identifying heat build-up and stress points within the structure. • Reducing thermal heat loss by increasing insulation systems. • Designing out hot & cold spots to ensure compete combustion within the chamber.
  • 4. MP-400 Specifically designed for Medical waste. The MP Medical hot hearth Incinerators Addfield Environmental Systems Limited Hollies Park | Cannock | Staffordshire | WS11 1DB www.addfield.co.uk | sales@addfield.co.uk | 01543 571280 Why Addfield? Addfield Intelligent Controller Combustion System The burner system comprises of fully automatic package burners, these burners come complete with the following features: • Flame failure controls • Adjustable flame patterns • Integral fuel pump • Solenoid valves • Integral continuous air fan • Fuel sensors Waste Loading and De-Ashing The MP Series of incinerators are designed for manual loading only through the main access door due to the type of wastes they incinerate, bio-security measures should be in place on the site of the incinerator due to the possibility of spillage and spread of disease. At the end of every incineration process ash should be discharged through the loading door onto the supplied catcher tray prior to being loaded for the next burn. Waste types to be used in the MP Series - Category 4 • Minimum 50-100% moisture • Blood, drips, human faeces • Human organs • Human tissues • Human limbs • Cancer treatment wastes • Pharmaceuticals • Surgery waste • Syringes/ needles Key Features: • Plug and play design for easy & efficient replacement. • Zone ramp sequence three zone controller • Incoming and outgoing cable terminations • Burner control gear • Interface relays and contactors • Temperature indication and control of the primary chamber • Temperature indication and control of the secondary chamber • Plant status indicators • Cycle status indicators • Fault status indicators • Operator interface. Allinformationshouldbeusedasaguideonly,specificationsaresubjecttochangewithoutnotice.
  • 5. 150mm concrete base 5040 2150 FLOOR PLAN Incinerate - Cremate 720781 3040 1150 100 4001658 400 400 1800 Control Panel Chimney Sections *Can be made longer Front loading door 600 450Chimney Cap MP-100 INCINERATOR GENERAL ARRANGEMENT OF MP.400 INCINERATOR MP.400-GA RLCdrawn:- scale:- Not to scale title drg. no. rev. date:- daterev. description MP-400 Incinerator 4 All information should be used as a guide only, specifications are subject to change without notice. Addfield Environmental Systems Ltd Unit 17 Hollies Park Cannock Staffordshire WS11 1DP 3558 1500