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OIL
PROCESSING
EQUIPMENT
GlobeCore
8 Sadovskogo Street, Poltava, Ukraine
36034
Tel:+380532241211
Mobile: +380500131317
Email: sales@gcequipment.com
www.gcequipment.com
рование трансформа торов и другой электроаппаратуры.
СММ-R MOBILE OIL UNITS
СММ-6R
Containerized oil
regeneration unit
CMM-6R is designed for the following processes:
- bleaching clay reclamation of insulating oils
- removal of soluble oil aging contaminants
- removal of acids
- color restoration to insulating oils
- drying of electrical equipment while purifying oil
- dehydration to less than 5 ppm moisture content
- filtration with or without heating to 0.5-1 micron
- Degassing to less than 0.1% gas content by volume
- breakdown voltage of insulating oil increased to above 70 kV
- Initial filling of electrical equipment with insulating oil
- Vacuum pulling on transformers and other electrical equipment.
СММ-6R
Containerized oil
purification and degassing
unit
СММ-6R
Containerized oil
regeneration unit
Technical parameters
Value
СММ-2.2R СММ-4R СММ-6R СММ-12R
* Minimum capacity, m3
/h,
- degassing, drying and filtering mode 2.2 4 6 10
- heating and filtering mode 4 6 10 14
- regeneration mode (8-12 cycles) 0.5 0.8 1.2 2.0
Parameters for processed oil:
- max gas content by volume %, (having 10.5% as initial bulk) 0.1
- max moisture mass content (ppm), (having 200 ppm as initial humidity) 5
- max filtration fineness, micron 0.5 - 1
- min breakdown voltage, kV, (30 kV initial breakdown voltage) 70
- max acid number, mgКОN/g, (0.2 initial acid number) 0.03
- max dielectric loss tangent at 90°С (0.01 initial tangent) 0.005
- min surface tension, Dyne/сm, 40
- max soluble and non-soluble sediment, % 0.03
- min mean volumetric resistance, Ohm/m at 20°С 17000
- min mean volumetric resistance, Ohm/m at 90°С 500
- color (initial: brown/clouded) Yellow/transparent
Max oil temperature at outlet in heating mode,°С 85
Min outlet pressure, MPa, 0.15
Max oil heater power, kW, 50 100 210 210
Maximum power consumption, kW 65 125 245 245
Electric circuit parameters:
- voltage, V 3x400/240
-alternating current frequency, Hz 50/60
To obtain the above values several passes may be required, depending on initial oil contamination levels
*Unitscanbe customizedintermsofscopeof supply, capacityandsorbentloadasperclient’srequirements
СММ-М (UVМ) MOBILE OIL UNITS
СММ-М (UVМ) mobile oil units are designed for the following:
- Dehydration to less than 10 ppm moisture content
- Degassing to less than 0.1 % gas content by volume
- Increase of breakdown voltage of insulating oils to 70 kV
- Drying of electrical equipment while purifying the oil
- Initial filling of electrical equipment with the insulating oils
- Nitrogenation of transformer oils
- Pulling vacuum on transformers and other electrical equipment
Single-section UVМ-3
Technical parameters
Value for the sample
UVМ-3 UVМ-3/6
Minimum capacity, m3/hour
- degassing, drying and filtering mode 6 3
- heating and filtering mode 14 6
- nitrogenation mode 4.5 1.5
Processed oil parameters:*
- max gas content by volume, % 0.1
- maxmoisture content, ppm 10.0
- minimumindustrial purity class (ISO 4406) 9 (-/15/12)
Nominal filtration fineness, micron 3 - 5
Max temperature of oil output in heating mode, °С 90
Min outlet oil pressure, MPa, 0.15
Max oil heater power, kW 150 50
Maximum power consumption, kW 175 60
Max residual pressure in vacuum column in degassing mode, Pa, 267
Three-phase alternating current voltage @ 50/60 Hz, V 380/220
Dimensions, mm ( length/width/height) 2700/2250/2400 1600/1930/1150
Max weight, kg 3200 1100
Initial oil parameters: gas content – less 10.5%,by volume
Moisture content– less than 0.01%(100ppm)
temperature – above 0°С.
СММ-М (UVМ) MOBILE OIL UNITS
These units can filtrate oil either with or without heating providing nominal filtration fineness up to 1 micron
with solid contaminant content in accordance with Class 9 industrial purity (-/15/12 by ISO 4406).
СММ (UVM-10-10)
Units are produced for different capacities to optimize processing of oils, vacuum treatment, and drying of
transformers of various sizes.
Application of these units for oil equipment maintenance extends equipment life and lowers maintenance
costs significantly.
Technical parameters
Value
UVМ-6 UVМ-10-10
Minimum capacity, m3/hour:
- degassing, drying and filtering modes 1 10
- heating and filtering modes 6 30
- nitogenation mode 1 6
Processed oil parameters:
- max gas content by volume, %, 0.1
- max moisture content by weight, ppm 10.0
- industrial purity class (ISO 4406) 9 (-/15/12)
Nominal filtration fineness, micron 3-5
Max oil outlet temperature in heating mode, °С 90 90
Minimum outlet oil pressure, MPa, 0.15
Max oil heater power, kW, 30 200
Maximum power consumption, kW 36 225
Max residual vacuum column pressure in degassing mode, Pa, 267
Three-phase alternating current voltage @ 50/60 Hz, V 380/220
Dimensions, mm, (length/width/height) 1600/1150/ 1930 3500/2250/ 2350
Max weight, kg 1100 3800
СММ-М MOBILE OIL UNIT (UVМ-10-10 ON THREE
AXLE TRAILER)
Unit is trailer mounted and containerized. The trailer is a platform on three torsional suspension axles, with
six pneumatic wheels; a coupling loop, support jacks, pneumohydraulic braking system, parking brake hand
lever, and electrical equipment. Unit is installed inside a metal container with all assemblies and components.
СММ (UVМ-10-10) on trailer
Technical parameters
Values for trailer
mounted СММ-10-10
Min capacity, m3/hour:
- degassing, drying and filtration mode 10
- heating and filtration mode 30
Processed oil parameters:*
- max volumetric gas content, %, 0.1
- max moisture mass content, ppm 10
- minimum industrial purity class (ISO 4406), 9 (-/15/12)
Nominal filtration fineness, micron 1
Max oil outlet temperature in heating mode, °С 90
Min outlet oil pressure, MPa, 0.2
Max oil heater power, kW, 180
Maximum power consumption, kW 212
Max residual pressure in the vacuum column in degassing mode, Pa, 267
Max residual pressure in the vacuum column for air tightness check, Pa, 26.7
Max vacuum leak after 1 hour during air tightness check, Pa, 267
Three-phase alternating current voltage @ 50/60 Hz, V 380/220
Dimensions, mm, (length/width/height)
Plant 5100/2300/ 2250
Trailer 7090/2300/ 1280
Max weight, kg, 6000
* Initial parameters of oil: volume gas content – less than 10.5%,
• Moisture mass content – less than 0.01% (100 ppm)
• Temperature – above 0°С.
MULTISTAGE СММ-М (UVМ-10М)
MOBILE OIL UNITS
The equipment can contain the following sections:
- oil section (OS);
- vacuum section (VS);
- vacuum cold trap section.
Oil section (OS)
This section heats the oil, processes it in the vacuum column and filters it through transformer oil filters.
This section is containerized.
Oil section (OS)
Technical parameters Value for the OS
Min capacity, m3/hour:
- degassing, drying and filtration mode 3.6
- heating and filtration mode 10
- nitrogenation mode 3
Processed oil parameters:*
- max volumetric gas content, % 0.1
- max moisture mass content, ppm 10,0
- minimum industrial purity class (ISO 4406) 9 (-/15/12)
Nominal filtration fineness, micron 3-5
Max oil outlet temperature in heating mode, °С 90
Min outlet oil pressure, MPa 0.15
Max oil heater power, kW 110
Maximum power consumption, kW 115
Three-phase alternating current voltage @ 50/60 Hz, V 380/220
Dimensions, mm, (length/width/height) 2350/2150/ 2250
Max weight, kg 3000
Vacuum section (VS)
This section creates the required vacuum in the vacuum column of the oil section (OS.) Vacuum section is
also used for drying electric equipment and pulling vacuum on transformers.
Vacuum block BV
Technical parameters Value for the VS
Rate of gas/vapor evacuation from air tight vessel in pressure range from atmospheric to 267
Pa (2 mm. hg), max deviation +15% / -10%, liters per second
180
Maximum working liquid temperature, °С 80
Working liquid (vacuum oil) ВМ-1
Oil filling volume, lilters 28
Coolant::
- in winter oil
- in summer water
Maximum power consumption, kW 32
Three-phase alternating current voltage @ 50/60 Hz, V 380/220
Dimensions, mm, (length/width/height) 2050/1250/ 1780
Max weight, kg, 3000
СММ-М MOBILE OIL UNITS (VACUUM COLD TRAP
PLANT)
Vacuum cold trap pulls vacuum on 110-1150 kV transformers and dries solid insulation inside.
Vacuumcoldtrap
The unit is used with transformers capable of 26 Pa pressure. The unit can be used with transformers with
tanks which cannot withstand 26 Pa only after appropriate tank reinforcement as approved by transformer
manufacturer.
When drying insulation of 500-1150 kV power transformers, the process of air evacuation from atmospheric
pressure to 400 Pa can be accelerated by connecting an auxiliary vacuum unit or a vacuum booster pump.
Technical parameters Value for the plant
Minimum rate of gas/vapor evacuation from transformer tank from atmospheric to 400 Pa, liters per
second
27x3=81
Minimum rate of gas/vapor evacuation from transformer tank from 400 to 26 Pа, liters per second
500
Max residual pressure created by vacuum pump in the transformer tank, Pа 26
Max residual pressure in the unit during air tightness check, Pа, 4
Max vacuum leak in one hour during testing, Pа 100
Max water vapor condensation surface temperature, °С -70
Max solid insulation moisture content, %, 1,0
Cooling capacity at 750
C, W 600
Min condensation surface area, m2
, 6,1
Defrost system power, kW 2,1
Total power, kW 21
Three-phase alternating current voltage @ 50/60 Hz, V 380/220
Dimensions, mm, (length/width/height) 1700/1600/ 1950
Max weight, kg, 3500
СММ-Т MOBILE OIL UNITS
Mobile oil unit СММ-Т removes solid contaminants and water from insulating, transformer, industrial
turbine and compressor oils. Viscosity range of oil is 73-280 mm²/second at 50 °С. Unit has oil heating
capability.
The vacuum column of the unit contains numerous polypropylene rings. Contaminated oil flows through the
rings to create an extra-thin layer of oil with a continuously changing surface. Vacuum decreases partial
pressure of water in the oil. Water then rapidly evaporates, free or emulsified.
СММ-4Т
Technical parameters
Value for
СММ-1.2Т СММ-4Т
Minimum capacity, m3/h:
- drying and filtration modes 1.2 4
- filtration mode - 4
Maximum filtered oil temperature, °С 60
Parameters of processed oil:
- max mass moisture content, ppm* 10.0
- min industrial purity class (ISO 4406) 9 (-/15/12)
Nominal filtration fineness, micron 3 -5
Oil rise height relative to outlet, m 20
Max oil heater power, kW - 30
Maximum power consumption, kW 4.2 35
Three-phase alternating current voltage @ 50/60 Hz, V 380/220
Dimensions, mm, (length/width/height) 1100/680/1200 1650/1150/1820
Max weight, kg 350 1200
СММ-А MOBILE OIL UNITS
Mobile oil unit СММ-А purifies transformer oil from solid contaminants and dries the oil. Viscosity of oil
should be less than 70 cSt at 50°С. These units purify contaminated transformer oil to industrial purity
class 9 (-/15/12, ISO 4406) after multiple passes through the filters.
The units are used during installation, repairs/maintenance and operation of oil-filled high-voltage equipment
(power transformers, high-voltage switchgear and other equipment.) CMM-A unit utilizes the classed oil
drying process by creating vacuum and removing water vapor from the surface of the oil. CMM-A can be
manufactured for operation in automatic and semi-automatic modes.
СММ-0,16А
СММ-1А
СММ-2.2А
Technical parameters
Value for
СММ-0.16А СММ-0.6А СММ-1А СММ-2.2А
Min capacity, m3/h:
- drying and filtration mode 0.16 0.6 1.0 2.2
- filtration mode 0.16 0.6 1.0 2.2
- degassing mode 0.16 0.6 1.0 1-1.5
Maximum temperature of filtered oil, °С 60
Parameters of processed oil:
- max mass moisture content, ppm * 10.0
- industrial purity class (ISO 4406) 9 (-/15/12)
Nominal filtration fineness, micron 3 - 5
Oil output height relative to outlet, m 20
Max oil heater power, kW, 5 15 25,5 36
Maximum power consumption, kW 6 18 30 42
Three-phase alternating current voltage @ 50/60 Hz, V 380/220
Dimensions, mm, (length/width/height) 980/650/ 1550 1400/700/1700 1360/800/1800 1500/1050/1700
Weight, kg 230 400 540 850
* Initial parameters of oil:: Moisture mass content– less then0.005%(50 ppm)
СММ-А MOBILE OIL UNIT (SINGLE-AXLE
TRAILER MOUNTED СММ-2.2А)
This unit is a CMM-A plant mounted on a single axle trailer. The trailer is equipped with support jacks in the
rear to prevent tipping during operation. Front part of trailer has a box for tools and hoses.
СММ-2.2А on the uniaxial support
vehicle
Technical parameters
Value for
СММ-2.2 on trailer
Minimum capacity, m3/hour: 2.2
Parameters of processed oil:*
- max mass moisture content, ppm 10
- nominal filtration fineness, micron 5
- max gas content by volume, % 1.5
Maximum temperature of oil output in heating mode, °С 70
Minimum outlet pressure, MPа, 0.25
Max oil heater power, kW 36
Maximum power consumption, kW 42
Three-phase alternating current voltage @ 50/60 Hz, V 380/220
Dimensions, mm,
length - with / without trailer 3580/1650
width- with / without trailer 1920/1100
height - with / without trailer 2230/1680
Weight with / without support vehicle, kg 1100/850
* Initial oil parameters: Moisture mass content– less than 50 ppm
• while heating oil in the unit to +60±5°С for 30 minutes - gas content less than 10%.
СММ-А MOBILE OIL UNIT
The СММ-А unit features a vacuum column that does not use fine dispersal or thin film insets for drying the
oil. Instead, the oil is dried in an activator filter, which divides the oil flow into two streams.
Oil is subjected to vacuum when spread over the extended surface of propylene fibers in the activator filter.
This eliminates the need for nozzles and insets, and prevents oil from being sucked into the vacuum line. Oil
treatment stability is improved significantly.
СММ-4АС
Technical parameters
Value for
СММ-4А СММ-4АС
Minimum capacity, m3/hour:
- drying and filtration mode 4
- filtration mode 4
- degassing mode 2 4
Мaximum temperature of filtered oil, °С 60
Parameters of processed oil:
- max gas content by volume, % 1.5 0.1
- max mass moisture content, ppm* 10.0
- industrial purity range (ISO 4406) 9 (-/15/12)
Nominal filtration fineness, micron 3 - 5
Oil output height relative to outlet, m 20
Max oil heater power, kW 54 56
Maximum power consumption, kW 63 69
Three-phase alternating current voltage @ 50/60 Hz, V 380/220
Dimensions, mm, (length/width/height) 1550/1050/1830 1520/1200/1925
Weight, kg 850 1200
* Initial oil parameters: Moisture mass content– less than 50 ppm
• while heating oil in the unit to +60±5°С for 30 minutes - gas content less than 10%.
CMM-B MOBILE OIL UNITS
Mobile oil unit СММ-В removes solids, water and gases (by thermal vacuum process) from lube and
insulating oils. Viscosity of oil should be less than 70 cSt at 50°С. CMM-B is explosion-proof.
СММ-0.6В СММ-4В
Technical parameters
Value for
СММ-0,6В СММ-4В
Minimum capacity, m3/hour 0.6 4
Parameters of processed oil:
- max mass moisture content, ppm * 10,0
- industrial purity class (ISOI 4406) 9 (-/15/12)
Nominal filtration fineness, micron 3 - 5
Oil output height relative to outlet, m 20
Maximum power consumption, kW 4.5 13.5
Three-phase alternating current voltage @ 50/60 Hz, V 380/220
Dimensions, mm, (length/width/height) 1300/700/1560 1550/1050/1750
Weight, kg 300 950
* Initial mass moisture content 50 ppm
рбера для очистки от механических примесей и адсорбции
модели
CMM-F MOBILE OIL UNITS
СММ-F removes solids, free and dissolved water, water-soluble acids, and alkali; from transformer,
industrial, hydraulic oils, and diesel fuel. Max viscosity is 70 cSt at 50 °С.
Special adsorbing filters enable self-adjustment of purification process to flow parameters, which allows for
stable treatment of oil.
The filter can be reactivated for multiple uses. This unit is used for installation, repairs/maintenance and
operation of oil-filled equipment.
There are two groups of CMM-F units according to the filter element installed:
- СММ-F (CFU) – filter cartridge removes mechanical contaminants only
- СММ-F – filter cartridge removes mechanical contaminants as well as of free and dissolved water
СММ-0,6F
СММ-4F
Technical parameters
Value for
СММ-0,6F СММ-4F
Minimum capacity, m3/hour 0.6 4
Operating oil temperature, °С 30-60
Maximum operating pressure, MPа 0.3
Parameters of processed oil:
- industrial purity class (ISO 4406) 9 (-/12/15)
- water removal rate, % 93 - 97
- solid contaminant removal rate, % 92 - 97
Nominal filtration fineness, micron 3 - 5
Maximum power consumption, kW 16 3
Three-phase alternating current voltage @ 50/60 Hz, V 380/220
Dimensions, mm, (length/width/height) 1100/700/1300 2000/800/1500
Weight, kg 300 600
CMM-F MOBILE OIL UNITS (CFU)
Mobile oil unit СММ-F (CFU filter carts) purifies diesel fuel, transformer, industrial, and hydraulic oils from
mechanical contaminants. Max viscosity of the oil is 70 cSt at 50°С.
This unit is used during installation, repairs/maintenance and operation of oil-filled equipment as well as in
oil processing facilities. The unit enables oil purification to class 9 industrial purity (-/15/12 by ISO 4406)
in multiple passes through the filters.
CFU-4
Technical parameters
Value for
CFU-0,5 CFU-0,8 CFU-1,7 CFU-4
Minimum capacity, m3/hour 0,5 0,8 1,7 4
Nominal filtration fineness, micron 5...25
Maximum power consumption, kW 0,18 0,75 1,1 3
Outlet oil pressure, MPа - 0.25 0.25 0.3
Three-phase alternating current voltage @ 50/60 Hz, V Single phase AC
220/110
380/220
Dimensions, mm, (length/width/height) 520/560/950 550/430/1100 580/560/1115 580/560/1115
Weight, kg 45 60 110 110
CMM-F MOBILE OIL UNITS (BF)
The СММ-F unit (BF) removes solid contaminants from diesel fuel as well as transformer and industrial oils.
Maximum oil viscosity is 70 cSt at 50°С.
The unit is capable of reaching Class 9 industrial purity (-/15/12 by ISO 4406) after multiple passes. This
unit is stationary with no pumps. Pumps are optionally available as requested.
Block of filters – BF
Technical parameters Value for BF-10
Min capacity, m3/hour 10
Oil temperature, °С 30-60
Maximum operating pressure, MPа, 0.6
Parameters of processed oil:
- industrial purity class (ISO 4406), 9 (-/15/12)
- solid contaminants removal rate, % 92 - 97
Nominal filtration fineness, micron 5 - 25
Dimensions, mm, (length/width/height) 780/680/ 1080
Weight, kg 200
CMM-C MOBILE OIL UNITS
Mobile oil unit СММ-2.2С removes solid contaminants from petroleum based fluids (oils,
lubricants/coolants, fluids for hydraulics, diesel fuel) as long as the density of contaminants exceed that of
the fluids to purify and of unsolved water.
The unit enables purification of fluids involved in manufacturing, maintenance and servicing energy sector
equipment as well as road construction machinery, engines, machining workstations, various process
equipment, etc.
СММ-2.2С
Technical parameters Value for СММ-2.2С
Minimum capacity, m3/hour
- for fluid viscosity 15±5 cSt 2.2
- for fluid viscosity 50±10 cSt 1.2
- for fluid viscosity 300±50 cSt 0.6
Max oil dehydration rate in one cycle (initial unsolved water content by weight below
1%)
0.05
Min centrifuge contaminant capacity at contaminant density above 2.5g/сm3, kg
- centrifuge bowl contaminant capacity 2.0
- contaminant collector capacity 10.0
Max power consumption of the oil heater, kW 29
Maximum power consumption, kW 34
Minimum vacuum-gauge suction head at the station inlet , MPа, 0.015
Max nominal purification spool time, minutes 30
Rotation frequency of the centrifuge bowl, seconds-1 (RPM) 133±5 (8000±300)
Three-phase alternating current voltage @ 50/60 Hz, V 380/220
Dimensions, mm, (length/width/height) 890/850/ 1150
Weight, kg 350
СММ-U (МCU) MOBILE OIL UNITS
SINGLE SKID
Mobile oil unit СММ-U (Mobile oil stations – МCU) is designed for purification of insulating oils from
mechanical contaminants, water, and acid. Viscosity of oil should be less than 70 cSt under the temperature
of 50°С. Present fabrication can be used while assembling, maintaining and servicing oil-filled high-voltage
equipment (such as power transformers, high-voltage switches, etc.) of less than 1150 kV voltage.
CMM-U is manufactured both in the single-block and double-
block frameworks. Usage of different kinds of sorbents
(zeolite, silica gel, etc.) is the distinguishing technology of
processing by means of mobile oil unit CMM-U.
Zeolites are crystalline hydraulic frame aluminum silicates. The
distinguishing feature of Zeolite is structural porosity. Zeolite
differs from other mineral sorbents such as silica gel, active
aluminum oxide, and carbon, by way of their homogenous input
into the sorption chambers (to be of 3-10 A0
dimension
respective of the zeolite type.) Therefore such inputs can be
called molecular sieve. The aforementioned inputs’ dimensions
activate molecular sieve properties of the zeolites. These
properties are revealed in adsorption molecules of diameter less
than the one of the sorption chamber input.
МЦУ-7
Technical parameters
Value for
МCU-4/10 МCU-7
Minimum capacity, m3/hour
- drying, regenerating and filtering modes 3.8 1.5
- heating mode 8 3.6
Maximum oil outlet temperature in heating mode, °С 65
Parameters of processed oil:
- max moisture content by weight, ppm* 10,0
- industrial purity class (ISO 4406) 9 (-/15/12)
- max solid contaminant content, ppm 2.5
- max oil acidity, mg KOH/g 0.02 – 0.05
- max dielectric loss tangent at 90°С 1.5
- minimum breakthrough voltage, V 65
Nominal filtration fineness, micron 5 - 25
Quantity of sorbent-filled cartridges, pieces 2
Sorbent, brand NaA
Zeolite load for two cartridges, kg 100
Max oil heater power, kW 150 30
Maximum power consumption, kW 158 33
Three-phase alternating current voltage @ 50/60 Hz, V 380/220
Dimensions, mm, (length/width/height) 1500/ 950/1835 1500/ 900/1735
Weight, kg 1200 750
*Initial moisture mass content regarded to be 50g/t.
СММ-U (МCU) MOBILE OIL UNITS
DOUBLE SECTION
Fabrication is distinguished by the double-block framework containing:
- heating and filtering block BNF;
- sorbent-filled cartridges block C P .
The given framework enables optimal oil processing by performing heating and filtration of the oil to obtain
established parameters. Oil heating and filtration are followed by processing through sorbents. The
framework also enables separate operation of both blocks.
Heating and filtering block BNF
МCU-4.3
Technical parameters
Value for BNF
МCU-1.7 МCU-4.3
Minimum capacity, m3/hour
- drying, regenerating and filtering modes 1.7 4.3
- heating mode 1.7 4.3
Maximum oil outlet temperature in heating mode, °С 60
Parameters of processed oil:
- industrial purity class (ISO 4406) 9 (-/15/12)
- max solid contaminant content, ppm -
Nominal filtration fineness, micron 5 - 25
Maximum power consumption, kW 33
Three-phase alternating current voltage @ 50/60 Hz, V 380/220
Dimensions, mm, (length/width/height) 1270/700/ 1400 1270/700/ 1500
Weight, kg 500 550
Sorbent-filled cartridges block CP
Sorbent-filled cartridges block is designed for purification of insulating oils from water and acid. Viscosity
of oil should be less than 70 cSt at the temperature of 50°С. Framework enables operation of sorbent-filled
cartridges connected either serially or parallel, respective of the ingoing oil and output qualities.
CP-260
Technical parameters Value for CP-260
Minimum throughput m3/hour 4.5
Maximum operating temperature of the oil, °С 40
Parameters of processed oil:
- max moisture content by weight, ppm* 10.0
- max oil acidity, mg KOH/g 0.02 - 0,05
- dielectric loss tangent for 90°С, less 1.5
- minimum breakthrough voltage, V 65
Quantity of cartridges, pieces 2
Sorbent, brand NaА
Sorbent load for two cartridges, kg 200
Dimensions, mm, (length/width/height) 1200/900/1950
Weight, kg 330
*Initial moisture mass content regarded to be 50g/t.
СММ-C MOBILE OIL UNITS
Mobile oil units СММ-C are designed for purification of insulating oils from mechanical contaminants and
water by means of sorbent (zeolite) with the following zeolite stationery regeneration. Viscosity of
aforementioned oils should be less than 70 cSt at the temperature of 50°С. CMM-C can be used while
assembling, maintaining and servicing oil-filled high-voltage equipment (such as power transformers, high-
voltage switches, etc.) of less 1150 kV voltage.
СММ-5С СММ-1,7C
Technical parameters
Value for
СММ-1,7 C СММ-3,5 C СММ-5 C
Minimum capacity, m3/hour 1.7 3.5 5.0
Maximum operating temperature of the oil, °С 40
Parameters of processed oil:
- max moisture content by weight, ppm* 10.0
- industrial purity class (ISO 4406) 9 (-/15/12)
Nominal filtration fineness, micron 3-5
Parameters for sorbent regeneration mode:
- air heater wattage, kW, less 7.5 11 12
- steam heater wattage, kW, less 19 25 30
- vapor temperature for steaming, °С, less 150
- air temperature for drying, °С, less 250
Max oil heater power, kW - 30 70
Power consumption, kW 35 62 120
Dimensions, mm, (length/width/height) 1000/1000/1950 2575/875/1830 2700/1500/2100
Weight without sorbent, kg 750 1500 1550
* Initial parameters of the oil: mass moisture content– less 0.01%(100 g/t)
СММ-R (UVR) MOBILE OIL UNIT
Mobile oil reclamation units are categorized according to their regeneration process:
- mobile oil unit СММ-R (UVR)–for oil regeneration by means of whitening argils with the following
filtration;
- mobile oil unit СММ-R (URМ)–for oil regeneration by means of whitening argils with the following
filtration;
- mobile oil unit СММ-R – for oil regeneration by means of whitening argils with the following sorbent
reactivation.
Mobile oil unit СММ-R (UVR)
Mobile oil unit СММ-R (UVR) is designed for vacuum regeneration (refinement) of operating oils having
viscosity of up to 70 cSt at the temperature of 50°С. CMM-R also reduces acid value as well as the dielectric
loss tangent related to the standardized values of operating oils. Moreover, it clarifies the oil by means of
whitening clay.
Vacuumregenerationplant UVR
Technical parameters
Value for
UVR-0.1 UVR-1.0
Minimum regeneration capacity, m3/h 0.03 -0.05 0.07-0.1
Regenerating powder consumption % of oil weight 5-25
Total regenerating powder load, kg 25-30 80-100
Total heater power, kW, max 1.6 3.3
Maximum power consumption, kW 4.5 6
Nominal filtration fineness, micron
- input filter 5
- output filter 5
Three-phase alternating current voltage @ 50/60 Hz, V 380/220
Dimensions, mm, (length/width/height) 1900/1080/1750 2650/1400/2100
Weight, kg 760 1200
CMM-R (URM) MOBILE OIL UNITS
Mobile oil unit СММ-R (Oil regeneration plant – URМ-0.7) is designed for regeneration (refinement) of
operating oils up to 70 cSt viscosity at the temperature of +50°С. CMM-R also reduces acid value and
dielectric loss tangent related to the standardized values of operating oils. Moreover, it clarifies the oil by
means of whitening argil. Framework is two blocks:
- oil regeneration block – BRM;
- oil filtering block – BFМ.
Oil regeneration block – BRM
URМ-0.7
Oil regeneration block – BRM
Technical parameters Value for BRM
Sorbent waste, kg/t oil 40 - 50
Oil temperature, °С 90 - 95
Max oil heater power, kW 60
Маximum power consumption, kW 67
Three-phase alternating current voltage @ 50/60 Hz, V 380/220
Dimensions, mm, (length/width/height) 2250/1350/1750
Weight, kg 1200
Oil filtering block – BFМ
URM-0.7
Oil filtering block – BFM
Technical parameters Value for BFM
Minimum throughput m3/hour 1
Oil operating temperature, °С 30-60
Maximum operating pressure, MPa 0.6
Parameters of processed oil:
- industrial purity class (ISO 4406) 9 (-/15/12)
Nominal filtration fineness, micron 5 - 25
Dimensions, mm, (length/width/height) 2400/1000/645
Weight, kg 915
ри температуре окружающего воздуха до минус 20°С.
SUKHOVEY-4 PLANT
The air drying plant «Sukhovey-4» is designed for air drying as well as for purification of mechanical
contaminants. Air entering the plant is utilized for blowing tanks of power transformers and electrical
machines during their assembling, maintenance and servicing. Blowing tanks prevent insulation of humidity
if the active part is losing its sealing. Functioning mode is air drying in two separately operating adsorbers
filled with synthetic sorbent to release the dry air of mechanical contaminants kept by filter.
Sukhovey-4 can be operated under ambient temperatures up to minus 20 °C.
«Sukhovey-4»
Technical parameters
Value
Minimum dry air capacity, m3/min 2.5
Max dry air dew point, °С -50
Max dry air pressure, MPa 0.025
Max adsorbent load for one adsorber, kg 190
Quantity of adsorbers 2
Regenerating adsorbent temperature, °С 380-400
Outlet air temperature during regeneration of other adsorbents, °С 390
Temperature limit of dry air, °С 100
Max air heater power, kW, 24
Maximum power consumption, kW
- air drying (normal operation) 5,5
- adsorbent regeneration for one adsorber 30
- adsorbent regeneration for two simultaneous adsorbers 55
Three-phase alternating current voltage @ 50/60 Hz, V 380/220
Dimensions, mm, (length/width/height) 1500/1200/2100
Weight, kg 1300
CMM-P (PPM) MOBILE OIL UNITS
Mobile oil unit СММ-P (Oil continuous heaters – PPM) is designed for transformer oil heating while filling
and/or replacing oil, as well as drying the transformer.
CMM-P is used for mineral, industrial, turbine and other oils as well as for liquid heating. Aforementioned
oils and liquids should be of less than 70 cSt kinematical viscosity at the temperature of 50°C. CMM-P is
also used for heating of petroleum products in the petroleum refining industry, and can also be used for
heating liquids of high muddiness rate (sand, slime, etc.)
PPM-70
PPM-600
Technical parameters
Value
PPM-18 PPM -50 PPM -70 PPM -600
Transmission capacity for discharge supply pressure 0,2mPa, m3/h, min 1.5 3.2 4.5 30
Liquid pressure, mPa, max 0,6
Heating temperature, °С, max 120 70 120 150
Maximum power consumption, kW 18 55.5 72 600
Three-phase alternating current voltage @ 50/60 Hz, V 380/220
Dimensions, mm, (length/width/height) 600/700/1700 1200/800/1900 1650/750/1450 2650/2350/2250
Weight, kg 90 300 350 3600
BRC PLANT
The BRC plant (zeolite regeneration unit) is designed for refinement of initial technological parameters of
the sorbent. The plant is used to dry lube and insulating oils by means of sorbent cartridges CP-260 or other
plants filled with zeolite or silica gel.
BRC-100
Technical parameters
Value for BRC-
100
Parameters for the zeolite drying mode:
- air blower capacity, m3/min 2.3
- heated air temperature, °С 250
Parameters for the zeolite vacuumizing mode:
- evacuation rate, liters/second 6.6
- residual pressure, millibar (Pa) 2.0 (200)
Heater wattage, kW, max 11
Maximum power consumption, kW 15
Three-phase alternating current voltage @ 50/60 Hz, V 380/220
Dimensions, mm, (length/width/height) 1350/700/1300
Weight, kg 200
мого адсорбера.
Значение для
BRPS PLANT
The BRPS plant (sorbent regeneration and preparation block) is designed for absorbent (moisture) removal
from the sorbent by means of thermal desorption enabled by special electric heaters.
The BRPS framework necessitates direct connection to the vessel, resulting in removal of mechanical
compounds and scattering of sorbent, causing destruction of the sorbent. The block enables optimal rapidity of
temperature increase as well as the regular temperature field while regenerating the sorbent.
BRPS
Technical parameters
Value for
BRPS
Bulk of sorbent processed after only run, dm3, min 130
Sorbent regeneration duration, hours 6-18
Parameters for the sorbent drying mode:
- air blower capacity, m3/min 2.3
- heated air temperature, °С 150-250
Parameters for the sorbent vacuumizing mode:
- evacuation rate, liters/second 6.6
- residual pressure, millibar (Pa) 2.0 (200)
Maximum moisture content for the sorbent, % 0.4
Maximum power consumption, kW 15
Three-phase alternating current voltage @ 50/60 Hz, V 380/220
Dimensions, mm, (length/width/height) 1350/700/1300
Weight, kg 250
ZDC PLANT
The ShSC plant (zeolite drying cabinet – ShSC) is designed for zeolite drying and should be used by
enterprises using zeolite for deep dehydration of transformer oils.
Drying cabin can be used for drying of welding electrodes. The cabin framework is equipped with heat-
insulation to limit heat losses. Control panel is located on the surface to the side of the unit.
ShSC-15
Technical parameters Value for ShSC-15
Amount of input zeolite , dm3 130
Number of pans in the cabin 12
Temperature adjustment range, °С up to 250
Maximum wattage of heaters, kW 15
Maximum power consumption, kW 17
Three-phase alternating current voltage @ 50/60 Hz, V 380/220
Dimensions, mm, (length/width/height) 1500/1000/1100
Weight, kg 370
шневую заливку масла, при которой предотвращается попадание воз
UVD VACUUM OIL FILLING PLANT
This oil filling vacuum plant is designed for preparation (degassing,) storage and transportation of
transformer oil as well as for feeding high-voltage bushings of transformers and switches with transformer
oil. The plant is for use in power stations, power substations and other sectors of the energy industry. The
plant enables piston oil filling which prevents air from entering the oil.
UVD-4M
Technical parameters Value for UVD-4M
Amount of prepared oil, dm3, min 30
Oil amount in the filling block 40
Residual pressure in the degassing block, Pa 67
Pressure of bushing input oil, mPa, max 04
Maximum power consumption, kW 03
Three-phase alternating current voltage @ 50/60 Hz, V 220/110
Dimensions, mm, (length/width/height) 810/630/1400
Weight, kg 80
UR SPRAYER PLANT
The UR spraying plant is designed for spraying oils and other safe liquids onto the surface of molds while
casting concrete fabrications and carrying out other related operations.
UR spraying plant can be used for small enterprises involved in producing concrete as well as for large
enterprises with processing lines for manufacture of construction materials.
UR-0.8
Technical parameters Value for UR-0.8
Pump capacity, m3/h, min 0.8
Operating oil pressure, mPa 0.5
Emergency valve pressure setting, mPa 0.6
Bulk of oil vessel, l 30
Oil hose length, m, min 15
Connecting cable length, m, min 10
Viscosity of used oil, cSt 10-30
Spraying distance, m 3
Splash area, m2 0.5
Maximum power consumption, kW 0.75
Three-phase alternating current voltage @ 50/60 Hz, V 380/220
Dimensions, mm, (length/width/height) 710/460/ 1070
Net weight, kgг, 70
BO PLANT
The BO adsorbing plant (Block for drying and purification of compressed air BO) regenerates when cool,
and is designed for compressed air purification of dust and mechanical contaminants, and residual moisture
removal after compression. This unit may be used in temperatures above minus 40°C if heated by external
heaters.
BO-4
Technical parameters Value for BO-4
Capacity, m3/min, min 0.07
Operating pressure range, mPa 0.3 -1.2
Dew point after drying
10-15°С less than
ambient temperature value
Three-phase alternating current voltage @ 50/60 Hz, V 220/110
Dimensions, mm, (length/width/height) 1090/530/ 1165
Mass, kg, 280
Globecore transformer oil regeneration and purification equipment

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Globecore transformer oil regeneration and purification equipment

  • 1. OIL PROCESSING EQUIPMENT GlobeCore 8 Sadovskogo Street, Poltava, Ukraine 36034 Tel:+380532241211 Mobile: +380500131317 Email: sales@gcequipment.com www.gcequipment.com
  • 2. рование трансформа торов и другой электроаппаратуры. СММ-R MOBILE OIL UNITS СММ-6R Containerized oil regeneration unit CMM-6R is designed for the following processes: - bleaching clay reclamation of insulating oils - removal of soluble oil aging contaminants - removal of acids - color restoration to insulating oils - drying of electrical equipment while purifying oil - dehydration to less than 5 ppm moisture content - filtration with or without heating to 0.5-1 micron - Degassing to less than 0.1% gas content by volume - breakdown voltage of insulating oil increased to above 70 kV - Initial filling of electrical equipment with insulating oil - Vacuum pulling on transformers and other electrical equipment. СММ-6R Containerized oil purification and degassing unit
  • 3. СММ-6R Containerized oil regeneration unit Technical parameters Value СММ-2.2R СММ-4R СММ-6R СММ-12R * Minimum capacity, m3 /h, - degassing, drying and filtering mode 2.2 4 6 10 - heating and filtering mode 4 6 10 14 - regeneration mode (8-12 cycles) 0.5 0.8 1.2 2.0 Parameters for processed oil: - max gas content by volume %, (having 10.5% as initial bulk) 0.1 - max moisture mass content (ppm), (having 200 ppm as initial humidity) 5 - max filtration fineness, micron 0.5 - 1 - min breakdown voltage, kV, (30 kV initial breakdown voltage) 70 - max acid number, mgКОN/g, (0.2 initial acid number) 0.03 - max dielectric loss tangent at 90°С (0.01 initial tangent) 0.005 - min surface tension, Dyne/сm, 40 - max soluble and non-soluble sediment, % 0.03 - min mean volumetric resistance, Ohm/m at 20°С 17000 - min mean volumetric resistance, Ohm/m at 90°С 500 - color (initial: brown/clouded) Yellow/transparent Max oil temperature at outlet in heating mode,°С 85 Min outlet pressure, MPa, 0.15 Max oil heater power, kW, 50 100 210 210 Maximum power consumption, kW 65 125 245 245 Electric circuit parameters: - voltage, V 3x400/240 -alternating current frequency, Hz 50/60 To obtain the above values several passes may be required, depending on initial oil contamination levels *Unitscanbe customizedintermsofscopeof supply, capacityandsorbentloadasperclient’srequirements
  • 4.
  • 5. СММ-М (UVМ) MOBILE OIL UNITS СММ-М (UVМ) mobile oil units are designed for the following: - Dehydration to less than 10 ppm moisture content - Degassing to less than 0.1 % gas content by volume - Increase of breakdown voltage of insulating oils to 70 kV - Drying of electrical equipment while purifying the oil - Initial filling of electrical equipment with the insulating oils - Nitrogenation of transformer oils - Pulling vacuum on transformers and other electrical equipment Single-section UVМ-3 Technical parameters Value for the sample UVМ-3 UVМ-3/6 Minimum capacity, m3/hour - degassing, drying and filtering mode 6 3 - heating and filtering mode 14 6 - nitrogenation mode 4.5 1.5 Processed oil parameters:* - max gas content by volume, % 0.1 - maxmoisture content, ppm 10.0 - minimumindustrial purity class (ISO 4406) 9 (-/15/12) Nominal filtration fineness, micron 3 - 5 Max temperature of oil output in heating mode, °С 90 Min outlet oil pressure, MPa, 0.15 Max oil heater power, kW 150 50 Maximum power consumption, kW 175 60 Max residual pressure in vacuum column in degassing mode, Pa, 267 Three-phase alternating current voltage @ 50/60 Hz, V 380/220 Dimensions, mm ( length/width/height) 2700/2250/2400 1600/1930/1150 Max weight, kg 3200 1100 Initial oil parameters: gas content – less 10.5%,by volume Moisture content– less than 0.01%(100ppm) temperature – above 0°С.
  • 6. СММ-М (UVМ) MOBILE OIL UNITS These units can filtrate oil either with or without heating providing nominal filtration fineness up to 1 micron with solid contaminant content in accordance with Class 9 industrial purity (-/15/12 by ISO 4406). СММ (UVM-10-10) Units are produced for different capacities to optimize processing of oils, vacuum treatment, and drying of transformers of various sizes. Application of these units for oil equipment maintenance extends equipment life and lowers maintenance costs significantly. Technical parameters Value UVМ-6 UVМ-10-10 Minimum capacity, m3/hour: - degassing, drying and filtering modes 1 10 - heating and filtering modes 6 30 - nitogenation mode 1 6 Processed oil parameters: - max gas content by volume, %, 0.1 - max moisture content by weight, ppm 10.0 - industrial purity class (ISO 4406) 9 (-/15/12) Nominal filtration fineness, micron 3-5 Max oil outlet temperature in heating mode, °С 90 90 Minimum outlet oil pressure, MPa, 0.15 Max oil heater power, kW, 30 200 Maximum power consumption, kW 36 225 Max residual vacuum column pressure in degassing mode, Pa, 267 Three-phase alternating current voltage @ 50/60 Hz, V 380/220 Dimensions, mm, (length/width/height) 1600/1150/ 1930 3500/2250/ 2350 Max weight, kg 1100 3800
  • 7. СММ-М MOBILE OIL UNIT (UVМ-10-10 ON THREE AXLE TRAILER) Unit is trailer mounted and containerized. The trailer is a platform on three torsional suspension axles, with six pneumatic wheels; a coupling loop, support jacks, pneumohydraulic braking system, parking brake hand lever, and electrical equipment. Unit is installed inside a metal container with all assemblies and components. СММ (UVМ-10-10) on trailer Technical parameters Values for trailer mounted СММ-10-10 Min capacity, m3/hour: - degassing, drying and filtration mode 10 - heating and filtration mode 30 Processed oil parameters:* - max volumetric gas content, %, 0.1 - max moisture mass content, ppm 10 - minimum industrial purity class (ISO 4406), 9 (-/15/12) Nominal filtration fineness, micron 1 Max oil outlet temperature in heating mode, °С 90 Min outlet oil pressure, MPa, 0.2 Max oil heater power, kW, 180 Maximum power consumption, kW 212 Max residual pressure in the vacuum column in degassing mode, Pa, 267 Max residual pressure in the vacuum column for air tightness check, Pa, 26.7 Max vacuum leak after 1 hour during air tightness check, Pa, 267 Three-phase alternating current voltage @ 50/60 Hz, V 380/220 Dimensions, mm, (length/width/height) Plant 5100/2300/ 2250 Trailer 7090/2300/ 1280 Max weight, kg, 6000 * Initial parameters of oil: volume gas content – less than 10.5%, • Moisture mass content – less than 0.01% (100 ppm) • Temperature – above 0°С.
  • 8. MULTISTAGE СММ-М (UVМ-10М) MOBILE OIL UNITS The equipment can contain the following sections: - oil section (OS); - vacuum section (VS); - vacuum cold trap section. Oil section (OS) This section heats the oil, processes it in the vacuum column and filters it through transformer oil filters. This section is containerized. Oil section (OS) Technical parameters Value for the OS Min capacity, m3/hour: - degassing, drying and filtration mode 3.6 - heating and filtration mode 10 - nitrogenation mode 3 Processed oil parameters:* - max volumetric gas content, % 0.1 - max moisture mass content, ppm 10,0 - minimum industrial purity class (ISO 4406) 9 (-/15/12) Nominal filtration fineness, micron 3-5 Max oil outlet temperature in heating mode, °С 90 Min outlet oil pressure, MPa 0.15 Max oil heater power, kW 110 Maximum power consumption, kW 115 Three-phase alternating current voltage @ 50/60 Hz, V 380/220 Dimensions, mm, (length/width/height) 2350/2150/ 2250 Max weight, kg 3000
  • 9. Vacuum section (VS) This section creates the required vacuum in the vacuum column of the oil section (OS.) Vacuum section is also used for drying electric equipment and pulling vacuum on transformers. Vacuum block BV Technical parameters Value for the VS Rate of gas/vapor evacuation from air tight vessel in pressure range from atmospheric to 267 Pa (2 mm. hg), max deviation +15% / -10%, liters per second 180 Maximum working liquid temperature, °С 80 Working liquid (vacuum oil) ВМ-1 Oil filling volume, lilters 28 Coolant:: - in winter oil - in summer water Maximum power consumption, kW 32 Three-phase alternating current voltage @ 50/60 Hz, V 380/220 Dimensions, mm, (length/width/height) 2050/1250/ 1780 Max weight, kg, 3000
  • 10. СММ-М MOBILE OIL UNITS (VACUUM COLD TRAP PLANT) Vacuum cold trap pulls vacuum on 110-1150 kV transformers and dries solid insulation inside. Vacuumcoldtrap The unit is used with transformers capable of 26 Pa pressure. The unit can be used with transformers with tanks which cannot withstand 26 Pa only after appropriate tank reinforcement as approved by transformer manufacturer. When drying insulation of 500-1150 kV power transformers, the process of air evacuation from atmospheric pressure to 400 Pa can be accelerated by connecting an auxiliary vacuum unit or a vacuum booster pump. Technical parameters Value for the plant Minimum rate of gas/vapor evacuation from transformer tank from atmospheric to 400 Pa, liters per second 27x3=81 Minimum rate of gas/vapor evacuation from transformer tank from 400 to 26 Pа, liters per second 500 Max residual pressure created by vacuum pump in the transformer tank, Pа 26 Max residual pressure in the unit during air tightness check, Pа, 4 Max vacuum leak in one hour during testing, Pа 100 Max water vapor condensation surface temperature, °С -70 Max solid insulation moisture content, %, 1,0 Cooling capacity at 750 C, W 600 Min condensation surface area, m2 , 6,1 Defrost system power, kW 2,1 Total power, kW 21 Three-phase alternating current voltage @ 50/60 Hz, V 380/220 Dimensions, mm, (length/width/height) 1700/1600/ 1950 Max weight, kg, 3500
  • 11. СММ-Т MOBILE OIL UNITS Mobile oil unit СММ-Т removes solid contaminants and water from insulating, transformer, industrial turbine and compressor oils. Viscosity range of oil is 73-280 mm²/second at 50 °С. Unit has oil heating capability. The vacuum column of the unit contains numerous polypropylene rings. Contaminated oil flows through the rings to create an extra-thin layer of oil with a continuously changing surface. Vacuum decreases partial pressure of water in the oil. Water then rapidly evaporates, free or emulsified. СММ-4Т Technical parameters Value for СММ-1.2Т СММ-4Т Minimum capacity, m3/h: - drying and filtration modes 1.2 4 - filtration mode - 4 Maximum filtered oil temperature, °С 60 Parameters of processed oil: - max mass moisture content, ppm* 10.0 - min industrial purity class (ISO 4406) 9 (-/15/12) Nominal filtration fineness, micron 3 -5 Oil rise height relative to outlet, m 20 Max oil heater power, kW - 30 Maximum power consumption, kW 4.2 35 Three-phase alternating current voltage @ 50/60 Hz, V 380/220 Dimensions, mm, (length/width/height) 1100/680/1200 1650/1150/1820 Max weight, kg 350 1200
  • 12. СММ-А MOBILE OIL UNITS Mobile oil unit СММ-А purifies transformer oil from solid contaminants and dries the oil. Viscosity of oil should be less than 70 cSt at 50°С. These units purify contaminated transformer oil to industrial purity class 9 (-/15/12, ISO 4406) after multiple passes through the filters. The units are used during installation, repairs/maintenance and operation of oil-filled high-voltage equipment (power transformers, high-voltage switchgear and other equipment.) CMM-A unit utilizes the classed oil drying process by creating vacuum and removing water vapor from the surface of the oil. CMM-A can be manufactured for operation in automatic and semi-automatic modes. СММ-0,16А СММ-1А
  • 13. СММ-2.2А Technical parameters Value for СММ-0.16А СММ-0.6А СММ-1А СММ-2.2А Min capacity, m3/h: - drying and filtration mode 0.16 0.6 1.0 2.2 - filtration mode 0.16 0.6 1.0 2.2 - degassing mode 0.16 0.6 1.0 1-1.5 Maximum temperature of filtered oil, °С 60 Parameters of processed oil: - max mass moisture content, ppm * 10.0 - industrial purity class (ISO 4406) 9 (-/15/12) Nominal filtration fineness, micron 3 - 5 Oil output height relative to outlet, m 20 Max oil heater power, kW, 5 15 25,5 36 Maximum power consumption, kW 6 18 30 42 Three-phase alternating current voltage @ 50/60 Hz, V 380/220 Dimensions, mm, (length/width/height) 980/650/ 1550 1400/700/1700 1360/800/1800 1500/1050/1700 Weight, kg 230 400 540 850 * Initial parameters of oil:: Moisture mass content– less then0.005%(50 ppm)
  • 14. СММ-А MOBILE OIL UNIT (SINGLE-AXLE TRAILER MOUNTED СММ-2.2А) This unit is a CMM-A plant mounted on a single axle trailer. The trailer is equipped with support jacks in the rear to prevent tipping during operation. Front part of trailer has a box for tools and hoses. СММ-2.2А on the uniaxial support vehicle Technical parameters Value for СММ-2.2 on trailer Minimum capacity, m3/hour: 2.2 Parameters of processed oil:* - max mass moisture content, ppm 10 - nominal filtration fineness, micron 5 - max gas content by volume, % 1.5 Maximum temperature of oil output in heating mode, °С 70 Minimum outlet pressure, MPа, 0.25 Max oil heater power, kW 36 Maximum power consumption, kW 42 Three-phase alternating current voltage @ 50/60 Hz, V 380/220 Dimensions, mm, length - with / without trailer 3580/1650 width- with / without trailer 1920/1100 height - with / without trailer 2230/1680 Weight with / without support vehicle, kg 1100/850 * Initial oil parameters: Moisture mass content– less than 50 ppm • while heating oil in the unit to +60±5°С for 30 minutes - gas content less than 10%.
  • 15.
  • 16. СММ-А MOBILE OIL UNIT The СММ-А unit features a vacuum column that does not use fine dispersal or thin film insets for drying the oil. Instead, the oil is dried in an activator filter, which divides the oil flow into two streams. Oil is subjected to vacuum when spread over the extended surface of propylene fibers in the activator filter. This eliminates the need for nozzles and insets, and prevents oil from being sucked into the vacuum line. Oil treatment stability is improved significantly. СММ-4АС Technical parameters Value for СММ-4А СММ-4АС Minimum capacity, m3/hour: - drying and filtration mode 4 - filtration mode 4 - degassing mode 2 4 Мaximum temperature of filtered oil, °С 60 Parameters of processed oil: - max gas content by volume, % 1.5 0.1 - max mass moisture content, ppm* 10.0 - industrial purity range (ISO 4406) 9 (-/15/12) Nominal filtration fineness, micron 3 - 5 Oil output height relative to outlet, m 20 Max oil heater power, kW 54 56 Maximum power consumption, kW 63 69 Three-phase alternating current voltage @ 50/60 Hz, V 380/220 Dimensions, mm, (length/width/height) 1550/1050/1830 1520/1200/1925 Weight, kg 850 1200 * Initial oil parameters: Moisture mass content– less than 50 ppm • while heating oil in the unit to +60±5°С for 30 minutes - gas content less than 10%.
  • 17. CMM-B MOBILE OIL UNITS Mobile oil unit СММ-В removes solids, water and gases (by thermal vacuum process) from lube and insulating oils. Viscosity of oil should be less than 70 cSt at 50°С. CMM-B is explosion-proof. СММ-0.6В СММ-4В Technical parameters Value for СММ-0,6В СММ-4В Minimum capacity, m3/hour 0.6 4 Parameters of processed oil: - max mass moisture content, ppm * 10,0 - industrial purity class (ISOI 4406) 9 (-/15/12) Nominal filtration fineness, micron 3 - 5 Oil output height relative to outlet, m 20 Maximum power consumption, kW 4.5 13.5 Three-phase alternating current voltage @ 50/60 Hz, V 380/220 Dimensions, mm, (length/width/height) 1300/700/1560 1550/1050/1750 Weight, kg 300 950 * Initial mass moisture content 50 ppm
  • 18.
  • 19. рбера для очистки от механических примесей и адсорбции модели CMM-F MOBILE OIL UNITS СММ-F removes solids, free and dissolved water, water-soluble acids, and alkali; from transformer, industrial, hydraulic oils, and diesel fuel. Max viscosity is 70 cSt at 50 °С. Special adsorbing filters enable self-adjustment of purification process to flow parameters, which allows for stable treatment of oil. The filter can be reactivated for multiple uses. This unit is used for installation, repairs/maintenance and operation of oil-filled equipment. There are two groups of CMM-F units according to the filter element installed: - СММ-F (CFU) – filter cartridge removes mechanical contaminants only - СММ-F – filter cartridge removes mechanical contaminants as well as of free and dissolved water СММ-0,6F СММ-4F Technical parameters Value for СММ-0,6F СММ-4F Minimum capacity, m3/hour 0.6 4 Operating oil temperature, °С 30-60 Maximum operating pressure, MPа 0.3 Parameters of processed oil: - industrial purity class (ISO 4406) 9 (-/12/15) - water removal rate, % 93 - 97 - solid contaminant removal rate, % 92 - 97 Nominal filtration fineness, micron 3 - 5 Maximum power consumption, kW 16 3 Three-phase alternating current voltage @ 50/60 Hz, V 380/220 Dimensions, mm, (length/width/height) 1100/700/1300 2000/800/1500 Weight, kg 300 600
  • 20. CMM-F MOBILE OIL UNITS (CFU) Mobile oil unit СММ-F (CFU filter carts) purifies diesel fuel, transformer, industrial, and hydraulic oils from mechanical contaminants. Max viscosity of the oil is 70 cSt at 50°С. This unit is used during installation, repairs/maintenance and operation of oil-filled equipment as well as in oil processing facilities. The unit enables oil purification to class 9 industrial purity (-/15/12 by ISO 4406) in multiple passes through the filters. CFU-4 Technical parameters Value for CFU-0,5 CFU-0,8 CFU-1,7 CFU-4 Minimum capacity, m3/hour 0,5 0,8 1,7 4 Nominal filtration fineness, micron 5...25 Maximum power consumption, kW 0,18 0,75 1,1 3 Outlet oil pressure, MPа - 0.25 0.25 0.3 Three-phase alternating current voltage @ 50/60 Hz, V Single phase AC 220/110 380/220 Dimensions, mm, (length/width/height) 520/560/950 550/430/1100 580/560/1115 580/560/1115 Weight, kg 45 60 110 110
  • 21. CMM-F MOBILE OIL UNITS (BF) The СММ-F unit (BF) removes solid contaminants from diesel fuel as well as transformer and industrial oils. Maximum oil viscosity is 70 cSt at 50°С. The unit is capable of reaching Class 9 industrial purity (-/15/12 by ISO 4406) after multiple passes. This unit is stationary with no pumps. Pumps are optionally available as requested. Block of filters – BF Technical parameters Value for BF-10 Min capacity, m3/hour 10 Oil temperature, °С 30-60 Maximum operating pressure, MPа, 0.6 Parameters of processed oil: - industrial purity class (ISO 4406), 9 (-/15/12) - solid contaminants removal rate, % 92 - 97 Nominal filtration fineness, micron 5 - 25 Dimensions, mm, (length/width/height) 780/680/ 1080 Weight, kg 200
  • 22. CMM-C MOBILE OIL UNITS Mobile oil unit СММ-2.2С removes solid contaminants from petroleum based fluids (oils, lubricants/coolants, fluids for hydraulics, diesel fuel) as long as the density of contaminants exceed that of the fluids to purify and of unsolved water. The unit enables purification of fluids involved in manufacturing, maintenance and servicing energy sector equipment as well as road construction machinery, engines, machining workstations, various process equipment, etc. СММ-2.2С Technical parameters Value for СММ-2.2С Minimum capacity, m3/hour - for fluid viscosity 15±5 cSt 2.2 - for fluid viscosity 50±10 cSt 1.2 - for fluid viscosity 300±50 cSt 0.6 Max oil dehydration rate in one cycle (initial unsolved water content by weight below 1%) 0.05 Min centrifuge contaminant capacity at contaminant density above 2.5g/сm3, kg - centrifuge bowl contaminant capacity 2.0 - contaminant collector capacity 10.0 Max power consumption of the oil heater, kW 29 Maximum power consumption, kW 34 Minimum vacuum-gauge suction head at the station inlet , MPа, 0.015 Max nominal purification spool time, minutes 30 Rotation frequency of the centrifuge bowl, seconds-1 (RPM) 133±5 (8000±300) Three-phase alternating current voltage @ 50/60 Hz, V 380/220 Dimensions, mm, (length/width/height) 890/850/ 1150 Weight, kg 350
  • 23. СММ-U (МCU) MOBILE OIL UNITS SINGLE SKID Mobile oil unit СММ-U (Mobile oil stations – МCU) is designed for purification of insulating oils from mechanical contaminants, water, and acid. Viscosity of oil should be less than 70 cSt under the temperature of 50°С. Present fabrication can be used while assembling, maintaining and servicing oil-filled high-voltage equipment (such as power transformers, high-voltage switches, etc.) of less than 1150 kV voltage. CMM-U is manufactured both in the single-block and double- block frameworks. Usage of different kinds of sorbents (zeolite, silica gel, etc.) is the distinguishing technology of processing by means of mobile oil unit CMM-U. Zeolites are crystalline hydraulic frame aluminum silicates. The distinguishing feature of Zeolite is structural porosity. Zeolite differs from other mineral sorbents such as silica gel, active aluminum oxide, and carbon, by way of their homogenous input into the sorption chambers (to be of 3-10 A0 dimension respective of the zeolite type.) Therefore such inputs can be called molecular sieve. The aforementioned inputs’ dimensions activate molecular sieve properties of the zeolites. These properties are revealed in adsorption molecules of diameter less than the one of the sorption chamber input. МЦУ-7 Technical parameters Value for МCU-4/10 МCU-7 Minimum capacity, m3/hour - drying, regenerating and filtering modes 3.8 1.5 - heating mode 8 3.6 Maximum oil outlet temperature in heating mode, °С 65 Parameters of processed oil: - max moisture content by weight, ppm* 10,0 - industrial purity class (ISO 4406) 9 (-/15/12) - max solid contaminant content, ppm 2.5 - max oil acidity, mg KOH/g 0.02 – 0.05 - max dielectric loss tangent at 90°С 1.5 - minimum breakthrough voltage, V 65 Nominal filtration fineness, micron 5 - 25 Quantity of sorbent-filled cartridges, pieces 2 Sorbent, brand NaA Zeolite load for two cartridges, kg 100 Max oil heater power, kW 150 30 Maximum power consumption, kW 158 33 Three-phase alternating current voltage @ 50/60 Hz, V 380/220 Dimensions, mm, (length/width/height) 1500/ 950/1835 1500/ 900/1735 Weight, kg 1200 750 *Initial moisture mass content regarded to be 50g/t.
  • 24. СММ-U (МCU) MOBILE OIL UNITS DOUBLE SECTION Fabrication is distinguished by the double-block framework containing: - heating and filtering block BNF; - sorbent-filled cartridges block C P . The given framework enables optimal oil processing by performing heating and filtration of the oil to obtain established parameters. Oil heating and filtration are followed by processing through sorbents. The framework also enables separate operation of both blocks. Heating and filtering block BNF МCU-4.3 Technical parameters Value for BNF МCU-1.7 МCU-4.3 Minimum capacity, m3/hour - drying, regenerating and filtering modes 1.7 4.3 - heating mode 1.7 4.3 Maximum oil outlet temperature in heating mode, °С 60 Parameters of processed oil: - industrial purity class (ISO 4406) 9 (-/15/12) - max solid contaminant content, ppm - Nominal filtration fineness, micron 5 - 25 Maximum power consumption, kW 33 Three-phase alternating current voltage @ 50/60 Hz, V 380/220 Dimensions, mm, (length/width/height) 1270/700/ 1400 1270/700/ 1500 Weight, kg 500 550
  • 25. Sorbent-filled cartridges block CP Sorbent-filled cartridges block is designed for purification of insulating oils from water and acid. Viscosity of oil should be less than 70 cSt at the temperature of 50°С. Framework enables operation of sorbent-filled cartridges connected either serially or parallel, respective of the ingoing oil and output qualities. CP-260 Technical parameters Value for CP-260 Minimum throughput m3/hour 4.5 Maximum operating temperature of the oil, °С 40 Parameters of processed oil: - max moisture content by weight, ppm* 10.0 - max oil acidity, mg KOH/g 0.02 - 0,05 - dielectric loss tangent for 90°С, less 1.5 - minimum breakthrough voltage, V 65 Quantity of cartridges, pieces 2 Sorbent, brand NaА Sorbent load for two cartridges, kg 200 Dimensions, mm, (length/width/height) 1200/900/1950 Weight, kg 330 *Initial moisture mass content regarded to be 50g/t.
  • 26. СММ-C MOBILE OIL UNITS Mobile oil units СММ-C are designed for purification of insulating oils from mechanical contaminants and water by means of sorbent (zeolite) with the following zeolite stationery regeneration. Viscosity of aforementioned oils should be less than 70 cSt at the temperature of 50°С. CMM-C can be used while assembling, maintaining and servicing oil-filled high-voltage equipment (such as power transformers, high- voltage switches, etc.) of less 1150 kV voltage. СММ-5С СММ-1,7C Technical parameters Value for СММ-1,7 C СММ-3,5 C СММ-5 C Minimum capacity, m3/hour 1.7 3.5 5.0 Maximum operating temperature of the oil, °С 40 Parameters of processed oil: - max moisture content by weight, ppm* 10.0 - industrial purity class (ISO 4406) 9 (-/15/12) Nominal filtration fineness, micron 3-5 Parameters for sorbent regeneration mode: - air heater wattage, kW, less 7.5 11 12 - steam heater wattage, kW, less 19 25 30 - vapor temperature for steaming, °С, less 150 - air temperature for drying, °С, less 250 Max oil heater power, kW - 30 70 Power consumption, kW 35 62 120 Dimensions, mm, (length/width/height) 1000/1000/1950 2575/875/1830 2700/1500/2100 Weight without sorbent, kg 750 1500 1550 * Initial parameters of the oil: mass moisture content– less 0.01%(100 g/t)
  • 27. СММ-R (UVR) MOBILE OIL UNIT Mobile oil reclamation units are categorized according to their regeneration process: - mobile oil unit СММ-R (UVR)–for oil regeneration by means of whitening argils with the following filtration; - mobile oil unit СММ-R (URМ)–for oil regeneration by means of whitening argils with the following filtration; - mobile oil unit СММ-R – for oil regeneration by means of whitening argils with the following sorbent reactivation. Mobile oil unit СММ-R (UVR) Mobile oil unit СММ-R (UVR) is designed for vacuum regeneration (refinement) of operating oils having viscosity of up to 70 cSt at the temperature of 50°С. CMM-R also reduces acid value as well as the dielectric loss tangent related to the standardized values of operating oils. Moreover, it clarifies the oil by means of whitening clay. Vacuumregenerationplant UVR Technical parameters Value for UVR-0.1 UVR-1.0 Minimum regeneration capacity, m3/h 0.03 -0.05 0.07-0.1 Regenerating powder consumption % of oil weight 5-25 Total regenerating powder load, kg 25-30 80-100 Total heater power, kW, max 1.6 3.3 Maximum power consumption, kW 4.5 6 Nominal filtration fineness, micron - input filter 5 - output filter 5 Three-phase alternating current voltage @ 50/60 Hz, V 380/220 Dimensions, mm, (length/width/height) 1900/1080/1750 2650/1400/2100 Weight, kg 760 1200
  • 28. CMM-R (URM) MOBILE OIL UNITS Mobile oil unit СММ-R (Oil regeneration plant – URМ-0.7) is designed for regeneration (refinement) of operating oils up to 70 cSt viscosity at the temperature of +50°С. CMM-R also reduces acid value and dielectric loss tangent related to the standardized values of operating oils. Moreover, it clarifies the oil by means of whitening argil. Framework is two blocks: - oil regeneration block – BRM; - oil filtering block – BFМ. Oil regeneration block – BRM URМ-0.7 Oil regeneration block – BRM Technical parameters Value for BRM Sorbent waste, kg/t oil 40 - 50 Oil temperature, °С 90 - 95 Max oil heater power, kW 60 Маximum power consumption, kW 67 Three-phase alternating current voltage @ 50/60 Hz, V 380/220 Dimensions, mm, (length/width/height) 2250/1350/1750 Weight, kg 1200
  • 29. Oil filtering block – BFМ URM-0.7 Oil filtering block – BFM Technical parameters Value for BFM Minimum throughput m3/hour 1 Oil operating temperature, °С 30-60 Maximum operating pressure, MPa 0.6 Parameters of processed oil: - industrial purity class (ISO 4406) 9 (-/15/12) Nominal filtration fineness, micron 5 - 25 Dimensions, mm, (length/width/height) 2400/1000/645 Weight, kg 915
  • 30.
  • 31. ри температуре окружающего воздуха до минус 20°С. SUKHOVEY-4 PLANT The air drying plant «Sukhovey-4» is designed for air drying as well as for purification of mechanical contaminants. Air entering the plant is utilized for blowing tanks of power transformers and electrical machines during their assembling, maintenance and servicing. Blowing tanks prevent insulation of humidity if the active part is losing its sealing. Functioning mode is air drying in two separately operating adsorbers filled with synthetic sorbent to release the dry air of mechanical contaminants kept by filter. Sukhovey-4 can be operated under ambient temperatures up to minus 20 °C. «Sukhovey-4» Technical parameters Value Minimum dry air capacity, m3/min 2.5 Max dry air dew point, °С -50 Max dry air pressure, MPa 0.025 Max adsorbent load for one adsorber, kg 190 Quantity of adsorbers 2 Regenerating adsorbent temperature, °С 380-400 Outlet air temperature during regeneration of other adsorbents, °С 390 Temperature limit of dry air, °С 100 Max air heater power, kW, 24 Maximum power consumption, kW - air drying (normal operation) 5,5 - adsorbent regeneration for one adsorber 30 - adsorbent regeneration for two simultaneous adsorbers 55 Three-phase alternating current voltage @ 50/60 Hz, V 380/220 Dimensions, mm, (length/width/height) 1500/1200/2100 Weight, kg 1300
  • 32. CMM-P (PPM) MOBILE OIL UNITS Mobile oil unit СММ-P (Oil continuous heaters – PPM) is designed for transformer oil heating while filling and/or replacing oil, as well as drying the transformer. CMM-P is used for mineral, industrial, turbine and other oils as well as for liquid heating. Aforementioned oils and liquids should be of less than 70 cSt kinematical viscosity at the temperature of 50°C. CMM-P is also used for heating of petroleum products in the petroleum refining industry, and can also be used for heating liquids of high muddiness rate (sand, slime, etc.) PPM-70 PPM-600 Technical parameters Value PPM-18 PPM -50 PPM -70 PPM -600 Transmission capacity for discharge supply pressure 0,2mPa, m3/h, min 1.5 3.2 4.5 30 Liquid pressure, mPa, max 0,6 Heating temperature, °С, max 120 70 120 150 Maximum power consumption, kW 18 55.5 72 600 Three-phase alternating current voltage @ 50/60 Hz, V 380/220 Dimensions, mm, (length/width/height) 600/700/1700 1200/800/1900 1650/750/1450 2650/2350/2250 Weight, kg 90 300 350 3600
  • 33. BRC PLANT The BRC plant (zeolite regeneration unit) is designed for refinement of initial technological parameters of the sorbent. The plant is used to dry lube and insulating oils by means of sorbent cartridges CP-260 or other plants filled with zeolite or silica gel. BRC-100 Technical parameters Value for BRC- 100 Parameters for the zeolite drying mode: - air blower capacity, m3/min 2.3 - heated air temperature, °С 250 Parameters for the zeolite vacuumizing mode: - evacuation rate, liters/second 6.6 - residual pressure, millibar (Pa) 2.0 (200) Heater wattage, kW, max 11 Maximum power consumption, kW 15 Three-phase alternating current voltage @ 50/60 Hz, V 380/220 Dimensions, mm, (length/width/height) 1350/700/1300 Weight, kg 200
  • 34. мого адсорбера. Значение для BRPS PLANT The BRPS plant (sorbent regeneration and preparation block) is designed for absorbent (moisture) removal from the sorbent by means of thermal desorption enabled by special electric heaters. The BRPS framework necessitates direct connection to the vessel, resulting in removal of mechanical compounds and scattering of sorbent, causing destruction of the sorbent. The block enables optimal rapidity of temperature increase as well as the regular temperature field while regenerating the sorbent. BRPS Technical parameters Value for BRPS Bulk of sorbent processed after only run, dm3, min 130 Sorbent regeneration duration, hours 6-18 Parameters for the sorbent drying mode: - air blower capacity, m3/min 2.3 - heated air temperature, °С 150-250 Parameters for the sorbent vacuumizing mode: - evacuation rate, liters/second 6.6 - residual pressure, millibar (Pa) 2.0 (200) Maximum moisture content for the sorbent, % 0.4 Maximum power consumption, kW 15 Three-phase alternating current voltage @ 50/60 Hz, V 380/220 Dimensions, mm, (length/width/height) 1350/700/1300 Weight, kg 250
  • 35.
  • 36. ZDC PLANT The ShSC plant (zeolite drying cabinet – ShSC) is designed for zeolite drying and should be used by enterprises using zeolite for deep dehydration of transformer oils. Drying cabin can be used for drying of welding electrodes. The cabin framework is equipped with heat- insulation to limit heat losses. Control panel is located on the surface to the side of the unit. ShSC-15 Technical parameters Value for ShSC-15 Amount of input zeolite , dm3 130 Number of pans in the cabin 12 Temperature adjustment range, °С up to 250 Maximum wattage of heaters, kW 15 Maximum power consumption, kW 17 Three-phase alternating current voltage @ 50/60 Hz, V 380/220 Dimensions, mm, (length/width/height) 1500/1000/1100 Weight, kg 370
  • 37. шневую заливку масла, при которой предотвращается попадание воз UVD VACUUM OIL FILLING PLANT This oil filling vacuum plant is designed for preparation (degassing,) storage and transportation of transformer oil as well as for feeding high-voltage bushings of transformers and switches with transformer oil. The plant is for use in power stations, power substations and other sectors of the energy industry. The plant enables piston oil filling which prevents air from entering the oil. UVD-4M Technical parameters Value for UVD-4M Amount of prepared oil, dm3, min 30 Oil amount in the filling block 40 Residual pressure in the degassing block, Pa 67 Pressure of bushing input oil, mPa, max 04 Maximum power consumption, kW 03 Three-phase alternating current voltage @ 50/60 Hz, V 220/110 Dimensions, mm, (length/width/height) 810/630/1400 Weight, kg 80
  • 38. UR SPRAYER PLANT The UR spraying plant is designed for spraying oils and other safe liquids onto the surface of molds while casting concrete fabrications and carrying out other related operations. UR spraying plant can be used for small enterprises involved in producing concrete as well as for large enterprises with processing lines for manufacture of construction materials. UR-0.8 Technical parameters Value for UR-0.8 Pump capacity, m3/h, min 0.8 Operating oil pressure, mPa 0.5 Emergency valve pressure setting, mPa 0.6 Bulk of oil vessel, l 30 Oil hose length, m, min 15 Connecting cable length, m, min 10 Viscosity of used oil, cSt 10-30 Spraying distance, m 3 Splash area, m2 0.5 Maximum power consumption, kW 0.75 Three-phase alternating current voltage @ 50/60 Hz, V 380/220 Dimensions, mm, (length/width/height) 710/460/ 1070 Net weight, kgг, 70
  • 39. BO PLANT The BO adsorbing plant (Block for drying and purification of compressed air BO) regenerates when cool, and is designed for compressed air purification of dust and mechanical contaminants, and residual moisture removal after compression. This unit may be used in temperatures above minus 40°C if heated by external heaters. BO-4 Technical parameters Value for BO-4 Capacity, m3/min, min 0.07 Operating pressure range, mPa 0.3 -1.2 Dew point after drying 10-15°С less than ambient temperature value Three-phase alternating current voltage @ 50/60 Hz, V 220/110 Dimensions, mm, (length/width/height) 1090/530/ 1165 Mass, kg, 280