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Welcome to ALL-WELD Company Limited

Specialists in Custom Metal Fabrication and Machining,

  Our People have made us #1 in
          - excellence of workmanship,
          - commitment to our customer's needs
          - engineering know-how

     Thanks for getting to know us!
PLANT #1 - #49 PASSMORE, SCARBOROUGH




     Fabricating, Engineering,
      Sales & Administration
PLANT #2 - #14 PASSMORE, SCARBOROUGH
Markets
  Columns, Reactors and Process Vessels for

       Petrochemical,
       Biofuel,
       Environmental
       Hydrometallurgy Service




                                       Macrotek/SNC – Interquisa Montreal/PTA
                                       HBr Gas Scrubbers – C276Contruction
                                       Packed Tower Scrubber
Petrochemical




         Porous Metal Filter Housings – Incoloy 800HT Alloy – Saudi Arabia
Petrochemical




                Shaw Stone Webster Polystyrene Reactor.P.R.C.
Petrochemical




                Dimple Jacket Reactor.
Petrochemical




       API Polystyrene Reactor CS
Petrochemical




                Simon Carves UK Polystyrene Reactor
Chemical




           Powell - Titanium Pressure Leaf Filter..
Hydrometallurgy




                  Hatch/Inco – Ni Alloy lined Autoclaves for Hydrometallurgy
Biofuel




          Thermal Kenetics - Biofuel Exchanger
Biofuel




          Dynomotive Bio oil producing Bio-oil
Heat Exchangers/Condensers/Evaporators




                                         Catalytic U-Tube Bundles
Heat Exchangers/Condensers/Evaporators




                                         Titanium Heat Exchanger
                                         Bundle New Caledonia –
                                         Kilborn/SNC
Heat Exchangers/Condensers/Evaporators




                                         Titanium
                                         Heater Coils
Heat Exchangers/Condensers/Evaporators




                                         Stord Bartz Falling Film Evapourator
Environmental




                Macrotek Cyclone Pressure Vessel for Explosion Protection
Environmental - Nuclear




                          AECL Chalk River Aluminum Welbment.
Environmental




                Catalytic Converter Housing for
                Kazakhstan Oil Pipeline Pump
Biomedical




             Biomedical Waste
             Neutralization Autoclave -
             Hydroclave Inc.
Biomedical




             Biomedical Waste
             Neutralization Autoclave –
             Virginia Tech – Veterinary
             Diseases Research
Autoclaves




             J&M Tire Oshawa
Pharmaceutical




                 O'Hara Technologies -
                 Pharmeceutical Autoclave
Pharmaceutical




                 Pharmeceutical Mixing Vessel
Pharmaceutical




                 Aurora Filter Neutsch Filter
Aurora Filter Neutsch Filter
Research & Development –
 Gas Turbine Test Rig




                           /Rolls Royce Test Rig
Research & Development –
 Gas Turbine Test Rig




                           /Rolls Royce Test Rig
Research & Development –
 Gas Turbine Test Rig




           N.R.C. Ottawa – Test Rig
Research & Development –
 Gas Turbine Test Rig
                           N.R.C. Ottawa – Test Rig
Research & Development




                         Xerox Research Centre – Toner Pilot
                         Plant, Mississauga
Research & Development




                         Zeton – Pilot Plant Vessels.
Mining - Tunneling




                     Lovat Material Handling Autoclave &
                     PVHO Interior & Quick opening Door
Sculptures
Sculptures
Engineering   Superior Design and Engineering capabilities:

                    - Advanced ASME Code software pressure vessel designs
                    - ProE 3D modeling design used on most projects
                    - Mechanica F.E.A designs for special designs
                     - ACAD drawings available on request
                    - (3) Staff Registered Professional Engineers &
                      Level 1 Certified QA Inspector on staff
Qualified to fabricate to:
                    - ASME U, S & R, PVHO
Quality Assurance   - Quality Assurance Program CSA Z299
                    - T.S.S.A Certified for B31.1, B31.3,
                      Fittings, Repairs & Alterations
                    - ISO 9001:2000
                    - CWB 47.1 & 47.2 Certified
                    - 170 plus W.P.S. s
                    - Peoples Republic of China Certification
Our Proud History
                                                   1920 founded by John Sharp (co-author of the Boiler Code for
                                                        Ontario) with 6 employees and a few welding machines

                                                   1934 (the late) Wm S. Dunsmoor was hired as a plant
                                                        worker,becoming General Manager in the early 50’s

                                                   1963 son William A. Dunsmoor, P.Eng, joined the family business,
                                                       full time after graduation

                                                   1980 moved to current plant at 49 Passmore Ave with 75 employees

                                                   1995 acquired Continental Penn Services greatly expanding CNC
                                                        machining capabilities
                                2001 acquired Canada Millwrights and
                                    14 Passmore Ave. as Plant #2

2004 major expansion of Plant #2 to 36,000 sqft. and consolidation of CNC
     machining operation at that location

2005 acquired Aurora Filters, consolidating engineering, manufacturing,
     marketing and service for proprietary brand pharmaceutical filter

2007 the ALL-WELD team achieves ISO9001:2000 certification!

Today continuing the tradition of quality and service through diversification,
     pursuing new goals and challenges driven by our customer’s needs,
     with the 3rd generation, Scott Dunsmoor P.Eng. General Manager –
     All-Weld and Jim Dunsmoor, General Manager - Machining
Facts & Figures

  Non-Union      Date founded         1920            Owners of the business & Location        Dunsmoor Family
  Shop

                 Under present        1962
                 mgmt since

  Wm. Dunsmoor, P.Eng.                President                          Years with Firm       57

  Scott Dunsmoor, P.Eng               General Manager – Plant #1         Years with Firm       29

  Jim Dunsmoor                        General Manager – Plant #2         Years with Firm       27

  Jim Holder                          Production Manager                 Years with Firm       43

  Robert Bentley. C.E.T.              Quality Assurance Manager          Years with Firm       18

  Todd Clark, P. Eng.                 Engineering Manager                Years with Firm       10

  Robin Davis, C.E.T.                 Sales Manager                      Years with Firm       10

 Number of                 83   Administrative        5     Skilled    68 Registered       3        Technicians   4
 employees at the               personnel                   trades        Engineers
 Works (Approx)                                             workers.


Area under roof         73,000 sqft                           Maximum size of shipable          110,000 lbs
                                                              piece from works
Facts & Figures
  Vessel design programs used                            No of seats              # of trained operators

  Code-Calc/PV Elite                                     1                        1
  Compress                                               1                        1
  Pro-E                                                  3                        3
  Mechanica (F.E.A.)                                     1                        1


 Equipment typically fabricated       Maximum shippable dimensions that can be handled

                                      Length     Diameter      Weight     Thick

 Pressure Vessels                    60 ft       180 ”       110,000#    2”
 Heat Exchangers                     60 ft       180 ”       110,000#    2”
 Autoclaves                          60 ft       180 ”       110,000#    2”
 Process Eqpt                        60 ft       180 ”       110,000#    2”


          Type of materials typically handled.                          Max Thickness
          Carbon Steel                                                  2”
          Chrome Moly                                                   2”
          304/309/316/410 SS                                            2”
          Aluminum                                                      1”
Facts & Figures
 Operations typically sub-               Contractor’s name                    Contractor’s location
 contracted

 Heavy Rolling                           Ewing, Hodgson or Canpress           Southern Ontario

 Heat Treating                           Conrex or Aberfoyle                  Southern Ontario

 Head Forming                            Conrex/C.E. Macpherson or Edmonton   Southern
                                         Exchanger                            Ontario/Alberta

 Size reduction and cutting equipment                                                   Average Age
                                                                                       +5 years
 Plasma, Oxy-Acetylene, Shear In House

 Laser, Water-Jet by outside service


 Rolling and Forming Equipment                                                           Average Age

 1 Brake Press                                                                           +10 years

 Most rolling by outside service
Facts & Figures
  Welding Machines                                                                         Qty                 Average Age

  Various welding machines: GMAW, SMAW, SAW, FCAW & GTAW                                   59                 +5 years

  Number of Certified welders                     Method

  38                                              SMAW                                   All our welders are accredited per
  34                                              GMAW                                   ASME Sect. IX and C.W.B.
                                                                                         standards.
  15                                              GTAW
  10                                              FCAW
  3                                               SAW

   Testing and Quality Assurance work performed          Work performed in house            Sub contracted to Others


   Hydrostatic Test                                     Yes
   Welding Procedures                                                              Cambridge Labs
   Liquid Penetrant Testing                             Yes
   Hardness Testing                                     Yes
   PMI                                                   Yes
   Radiography                                                                     K.V.I. Toronto
   Ultrasonic Testing                                                              K.V.I. Toronto
   Helium Leak Testing                                                             Helium Leak Detection Services
   MPI                                                                             Cambridge Labs
   Impact Testing                                                                  K.V.I. Toronto

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Sales Presentation Show

  • 1.
  • 2. Welcome to ALL-WELD Company Limited Specialists in Custom Metal Fabrication and Machining, Our People have made us #1 in - excellence of workmanship, - commitment to our customer's needs - engineering know-how Thanks for getting to know us!
  • 3. PLANT #1 - #49 PASSMORE, SCARBOROUGH Fabricating, Engineering, Sales & Administration
  • 4. PLANT #2 - #14 PASSMORE, SCARBOROUGH
  • 5. Markets Columns, Reactors and Process Vessels for  Petrochemical,  Biofuel,  Environmental  Hydrometallurgy Service Macrotek/SNC – Interquisa Montreal/PTA HBr Gas Scrubbers – C276Contruction Packed Tower Scrubber
  • 6. Petrochemical Porous Metal Filter Housings – Incoloy 800HT Alloy – Saudi Arabia
  • 7. Petrochemical Shaw Stone Webster Polystyrene Reactor.P.R.C.
  • 8. Petrochemical Dimple Jacket Reactor.
  • 9. Petrochemical API Polystyrene Reactor CS
  • 10. Petrochemical Simon Carves UK Polystyrene Reactor
  • 11. Chemical Powell - Titanium Pressure Leaf Filter..
  • 12. Hydrometallurgy Hatch/Inco – Ni Alloy lined Autoclaves for Hydrometallurgy
  • 13. Biofuel Thermal Kenetics - Biofuel Exchanger
  • 14. Biofuel Dynomotive Bio oil producing Bio-oil
  • 15. Heat Exchangers/Condensers/Evaporators Catalytic U-Tube Bundles
  • 16. Heat Exchangers/Condensers/Evaporators Titanium Heat Exchanger Bundle New Caledonia – Kilborn/SNC
  • 17. Heat Exchangers/Condensers/Evaporators Titanium Heater Coils
  • 18. Heat Exchangers/Condensers/Evaporators Stord Bartz Falling Film Evapourator
  • 19. Environmental Macrotek Cyclone Pressure Vessel for Explosion Protection
  • 20. Environmental - Nuclear AECL Chalk River Aluminum Welbment.
  • 21. Environmental Catalytic Converter Housing for Kazakhstan Oil Pipeline Pump
  • 22. Biomedical Biomedical Waste Neutralization Autoclave - Hydroclave Inc.
  • 23. Biomedical Biomedical Waste Neutralization Autoclave – Virginia Tech – Veterinary Diseases Research
  • 24. Autoclaves J&M Tire Oshawa
  • 25. Pharmaceutical O'Hara Technologies - Pharmeceutical Autoclave
  • 26. Pharmaceutical Pharmeceutical Mixing Vessel
  • 27. Pharmaceutical Aurora Filter Neutsch Filter
  • 29. Research & Development – Gas Turbine Test Rig /Rolls Royce Test Rig
  • 30. Research & Development – Gas Turbine Test Rig /Rolls Royce Test Rig
  • 31. Research & Development – Gas Turbine Test Rig N.R.C. Ottawa – Test Rig
  • 32. Research & Development – Gas Turbine Test Rig N.R.C. Ottawa – Test Rig
  • 33. Research & Development Xerox Research Centre – Toner Pilot Plant, Mississauga
  • 34. Research & Development Zeton – Pilot Plant Vessels.
  • 35. Mining - Tunneling Lovat Material Handling Autoclave & PVHO Interior & Quick opening Door
  • 38. Engineering Superior Design and Engineering capabilities: - Advanced ASME Code software pressure vessel designs - ProE 3D modeling design used on most projects - Mechanica F.E.A designs for special designs - ACAD drawings available on request - (3) Staff Registered Professional Engineers & Level 1 Certified QA Inspector on staff
  • 39. Qualified to fabricate to: - ASME U, S & R, PVHO Quality Assurance - Quality Assurance Program CSA Z299 - T.S.S.A Certified for B31.1, B31.3, Fittings, Repairs & Alterations - ISO 9001:2000 - CWB 47.1 & 47.2 Certified - 170 plus W.P.S. s - Peoples Republic of China Certification
  • 40. Our Proud History 1920 founded by John Sharp (co-author of the Boiler Code for Ontario) with 6 employees and a few welding machines 1934 (the late) Wm S. Dunsmoor was hired as a plant worker,becoming General Manager in the early 50’s 1963 son William A. Dunsmoor, P.Eng, joined the family business, full time after graduation 1980 moved to current plant at 49 Passmore Ave with 75 employees 1995 acquired Continental Penn Services greatly expanding CNC machining capabilities 2001 acquired Canada Millwrights and 14 Passmore Ave. as Plant #2 2004 major expansion of Plant #2 to 36,000 sqft. and consolidation of CNC machining operation at that location 2005 acquired Aurora Filters, consolidating engineering, manufacturing, marketing and service for proprietary brand pharmaceutical filter 2007 the ALL-WELD team achieves ISO9001:2000 certification! Today continuing the tradition of quality and service through diversification, pursuing new goals and challenges driven by our customer’s needs, with the 3rd generation, Scott Dunsmoor P.Eng. General Manager – All-Weld and Jim Dunsmoor, General Manager - Machining
  • 41. Facts & Figures Non-Union Date founded 1920 Owners of the business & Location Dunsmoor Family Shop Under present 1962 mgmt since Wm. Dunsmoor, P.Eng. President Years with Firm 57 Scott Dunsmoor, P.Eng General Manager – Plant #1 Years with Firm 29 Jim Dunsmoor General Manager – Plant #2 Years with Firm 27 Jim Holder Production Manager Years with Firm 43 Robert Bentley. C.E.T. Quality Assurance Manager Years with Firm 18 Todd Clark, P. Eng. Engineering Manager Years with Firm 10 Robin Davis, C.E.T. Sales Manager Years with Firm 10 Number of 83 Administrative 5 Skilled 68 Registered 3 Technicians 4 employees at the personnel trades Engineers Works (Approx) workers. Area under roof 73,000 sqft Maximum size of shipable 110,000 lbs piece from works
  • 42. Facts & Figures Vessel design programs used No of seats # of trained operators Code-Calc/PV Elite 1 1 Compress 1 1 Pro-E 3 3 Mechanica (F.E.A.) 1 1 Equipment typically fabricated Maximum shippable dimensions that can be handled Length Diameter Weight Thick Pressure Vessels 60 ft 180 ” 110,000# 2” Heat Exchangers 60 ft 180 ” 110,000# 2” Autoclaves 60 ft 180 ” 110,000# 2” Process Eqpt 60 ft 180 ” 110,000# 2” Type of materials typically handled. Max Thickness Carbon Steel 2” Chrome Moly 2” 304/309/316/410 SS 2” Aluminum 1”
  • 43. Facts & Figures Operations typically sub- Contractor’s name Contractor’s location contracted Heavy Rolling Ewing, Hodgson or Canpress Southern Ontario Heat Treating Conrex or Aberfoyle Southern Ontario Head Forming Conrex/C.E. Macpherson or Edmonton Southern Exchanger Ontario/Alberta Size reduction and cutting equipment Average Age +5 years Plasma, Oxy-Acetylene, Shear In House Laser, Water-Jet by outside service Rolling and Forming Equipment Average Age 1 Brake Press +10 years Most rolling by outside service
  • 44. Facts & Figures Welding Machines Qty Average Age Various welding machines: GMAW, SMAW, SAW, FCAW & GTAW 59 +5 years Number of Certified welders Method 38 SMAW All our welders are accredited per 34 GMAW ASME Sect. IX and C.W.B. standards. 15 GTAW 10 FCAW 3 SAW Testing and Quality Assurance work performed Work performed in house Sub contracted to Others Hydrostatic Test Yes Welding Procedures Cambridge Labs Liquid Penetrant Testing Yes Hardness Testing Yes PMI Yes Radiography K.V.I. Toronto Ultrasonic Testing K.V.I. Toronto Helium Leak Testing Helium Leak Detection Services MPI Cambridge Labs Impact Testing K.V.I. Toronto