2. 2
Session outline
Audience & guiding thoughts
Content providers.01. Introduction
What has changed?
Why has it changed?
What should you be considering?
02. Geoffrey
Knowles
Industry solution perspective
03. Graham
Bingham
3. Siecap Introduction
O U R
S E RV I C E S
Siecap is a specialist project management and advisory firm providing
a full range of corporate, capital project and operational services which
assist clients to optimise cost, increase performance, manage risk and
encourage innovation.
We provide complete ‘cradle to grave’ solutions - from strategy
development, through to integration and operational improvement.
Our advisory deliverables include an actionable set of
recommendations which complement our implementation and project
management delivery capabilities.
O U R
E X P E R I E N C E
We have worked on a number of prominent projects and organisations domestically and internationally. This experience
provides our clients with optimised solutions that are cost efficient, realistic and actionable. A sample of clients include:
3
4. Siecap Introduction – Supply Chain
We have advised some of Australia’s, and the world’s leading organisations through the successful
delivery of our core supply chain service offering.
4
1. Strategy &
Business Cases
2. Warehouse &
Transport
Optimisation
3. Property
Advisory &
Delivery
4. Inventory
Management &
Planning
5. Procurement &
Contracting
Our Clients:
Our Services:
5. Content Providers
5
Geoffrey is a Supply Chain professional with 30 years
experience industry and consulting experience. Geoffrey
brings significant experience in the strategy
development and business process improvement fields
covering a broad range of experience across industry
sectors and verticals.
Geoffrey has completed the network strategy projects
and re-engineering analyses for organisations such as
Bluescope Steel, Incitec Pivot, AGL, Caltex, Toyota,
CSR, Energy Queensland and Mercedes Benz.
Graham is a Supply Chain professional with 20 years
experience across operations and network
transformation. Experienced in building and delivering
Supply Chain Solutions across Australia and Europe. As
Director for a niche automation provider, Graham has
responsibility for solution design, operational delivery,
and customer implementation.
Graham has also held senior industry roles with Super
Retail Group, Australian Pharmaceutical Industries
(API), Coles and Parmalat.
Geoffrey Knowles Graham Bingham
Supply Chain Strategy & Design Supply Chain & Automation
6. Guiding Thoughts
6
In seeking to automate, organisations face significant risks to realise
projected benefits due to failure to comprehensively scope what they are
trying to achieve and understand where the impact of change falls.
… a significant driver for these evolving needs is the development of automation
“The evolving demands of the 21st century supply chain are placing an
enormous challenge on individuals and organisations, and requires them to
rapidly adapt and re-skill.”
A rapidly changing automation landscape has increased the possibilities and
requires a broadening in thinking to maximize the beneficial impact.
8. What has changed?
We identify three significant factors that are driving the rise and demand for automation
technologies across the supply chain.
8
IoT
Data Generation
AI
Data Analytics & Insights
Block Chain
Secured & Trusted Data
Platform
Modern
Automation
Actions based on insights
Autonomy
1. Productivity
Labour Land Capital Fuel
2. Regulations
3. Customer
Drivingfactorsforadopting…
EnvironmentWorkplace Laws
Lead Time Quality
9. What has changed?
We identify three significant factors that are driving the rise and demand for automation
technologies across the supply chain.
9
IoT
Data Generation
AI
Data Analytics & Insights
Block Chain
Secured & Trusted Data
Platform
Modern
Automation
Actions based on insights
Autonomy
1. Productivity
Labour Land Capital Fuel
2. Regulations
3. Customer
Drivingfactorsforadopting…
EnvironmentWorkplace Laws
Lead Time Quality
10. 1. Productivity
The past decade has seen an acceleration in trends both negative and positive.
10
Source : theglobaleconomy.com | Australian Bureau of Statistics
67
132
40
60
80
100
120
140
20052000 2010 2015 2020
Labour Cost Index - Australia
LabourCostIndex
Diesel Prices in Australia
0.5
1.0
1.5
2.0
2.5
20101998 2000 2002 2004 20122006 2008 2014 2016 2018 2019
AUD/Litre
Source : Knoema Data
Source : Reserve Bank's Board
6 Month Bank Bill Rates
%InterestRate
0
2
4
6
8
10
1995 2000 2005 2010 2015 2020
0
200
400
600
800
1,000
1,200
20162008 20122010 2014 2018 2020
Industrial Land Values (Sydney)
AUD/sqm
Source : Colliers
11. 1. Productivity
Productivity in the Transport, Postal and Warehousing sector is on the decline.
11
20302020 2025
35
2035
0
5
10
15
50
20
25
30
40
45
55
Transportation &
Storage
Manufacturing Wholesale &
Retail Trade
Share of Jobs with a High Potential
for Automation (%)
Productivity Growth in 2017-18, Hours
Worked Basis (% change)
Manufacturng
3,20%
WholesaleTrade
-3,50%
3,50%
Transport,Postal
&Warehousing
-0,20%
-1,00%
-4,00%
Multifactor Productivity
Labour Productivity
eCommerce and the fragmentation of orders is a likely factor in declining productivity
ABS
12. What has changed?
We identify three significant factors that are driving the rise and demand for automation
technologies across the supply chain.
.
12
IoT
Data Generation
AI
Data Analytics & Insights
Block Chain
Secured & Trusted Data
Platform
Modern
Automation
Actions based on insights
Autonomy
1. Productivity
Labour Land Capital Fuel
2. Regulations
EnvironmentWorkplace Laws
3. Customer
Lead Time Quality
Drivingfactorsforadopting…
13. 2. Regulations
13
Sustainability, carbon footprint reduction, and
packaging waste have been elevated in the public
conscious over the past two or three years
Corporate Social Responsibility
Sustainability
Sustainability requires efficient use of resources
Workplace Laws
Pages of Commonwealth Legislation Passed
Measured by the number of new Federal Laws, the
impact of Regulation Compliance is increasing.
COR OH&S Payroll
Source: Institute of Public Affairs
Regulatory complexity and the demand for business transparency are acting in concert to
increase the robustness of supply chain structures.
14. What has changed?
We identify three significant factors that are driving the rise and demand for automation
technologies across the supply chain.
.
14
IoT
Data Generation
AI
Data Analytics & Insights
Block Chain
Secured & Trusted Data
Platform
Modern
Automation
Actions based on insights
Autonomy
1. Productivity
Labour Land Capital Fuel
2. Regulations
3. Customer
Drivingfactorsforadopting…
EnvironmentWorkplace Laws
Lead Time Quality
15. 3. Customer
15
Quality is expanding from ‘damage’ management
to ‘provenance’ and ‘repeatability’
Order presentation
Leadtimes have been elevated to a high level of
public consciousness
The customer is increasingly challenging to service and satisfy. Customer experience (UX)
is the cornerstone of the supply chain.
Quality
Quantity and weight certainty
Where is it from?
Waiting at home
Maintenance hold ups due missed
and incomplete orders
Surge management – processing of
promotional orders
Lead Times
16. What has changed?
We identify three significant factors that are driving the rise and demand for automation
technologies across the supply chain.
16
IoT
Data Generation
AI
Data Analytics & Insights
Block Chain
Secured & Trusted Data
Platform
Modern
Automation
Actions based on insights
Autonomy
1. Productivity
Labour Land Capital Fuel
2. Regulations
3. Customer
Drivingfactorsforadopting…
EnvironmentWorkplace Laws
Lead Time Quality
17. Why has it changed?
17
IoT
Data Generation
AI
Data Analytics & Insights
Block Chain
Secured & Trusted Data Platform
Modern
Automation
Actions based on
insights
Autonomy
Digital transformation brings unprecedented levels of connectivity. Automation is no longer the
domain of mechanization within four walls but just touches every facet of the supply chain.
Automation is no longer a physical, tethered solution.
18. Why has it changed?
Internet of Things, the global network infrastructure, linking physical and virtual objects through
the exploitation of data capture and communication capabilities.
18
Value / Output : Generate data to develop insights – increasing maturity
Data
Transport &
Access
Data
Analytics
Insights to
Action
Data Sensing
& Collection
Data
Connection
& Connectivity
• Remote Data
Sensors
• IoT Devices
• Network
Connections
• Cloud
computing
• Big Data Analytics
• Artificial Intelligence
• Application Process
Interfaces and
Process Automation
19. Why has it changed?
Artificial Intelligence enables processing of large volumes of data characteristic to supply chain
with limitless practical applications. Analyzing patterns, predictive forecasting and risk mitigation.
19
Value / Output : Intelligent insights to drive automation – early stage maturity.
0
50
100
150
200
250
300
350
400
450
500
550
600
650
700
20 25 30 35 40 45 50 55 60
High tech
Retail
Agriculture
Banking
Transport and Logistics
Automotive & Assembly
Aerospace & Defense
Telecommunications Oil & Gas
Automated Warehousing
Autonomous Vehicles
Smart Roads
Autonomous Trucks/
Trains & Ships
Share of AI Impact in Total Impact Derived from Analytics (%)
AIImpact($billion)
Cross Industry Applications
20. Why has it changed?
Blockchain can verify all transactions and data entirely contained on and native to your secure
database.
20
Blockchain is a
“truth machine”
It’s a database
It’s shared across multiple participants
At any moment in time, simultaneously, each member of the network holds an identical
copy of the blockchain database on their computer. That’s the essential principle.
The data is available to all participants at a moment in time.
Rule based data uploads.
Value / Output : Secured and transparent database – early stage maturity.
21. Why has it changed?
Automation of physical tasks is almost the ‘go to’ solution in supply chain operations.
21
Value / Output : space efficient, accurate, on demand, capable, efficient, safe – mature state
Benefits are broadening
Scale is changing
Capabilities are changing
Vendors are changing
Investment model changing - RAAS
0
100
200
300
400
500
600
700
0
5,000
10,000
15,000
20,000
25,000
2016 2017 2018 2019 2020 2021
Shipments(Thousands)
Revenue($Millions)
Warehouse and Logistics Robotics Sales
World Markets: 2016-2021
Revenue Shipments
Forecasted
22. Why has it changed?
Our learning is that success relies on a number of fundamentals being fully explored.
22
Why do you want to do it?
Is it right for your circumstance?
Are you ready for the change?
Are you prepared to invest in the necessary
preparation?
Can you find the skill set to operate it?
Are you rushing to fit a build program?
Value / Output : Significant disruption / lost opportunity if underprepared
23. Why has it changed?
Autonomy is the next frontier which will see ‘mechanical’ robotics untethered from the four walls.
23
Value / Output : Significant disruption / lost opportunity if underprepared
25. Agenda
Can you afford to Automate your Warehouse?
25
• Trends
• Australia wage costs
• On-line / ecommerce
• Companies are automating faster than ever before
• Traditional automation
• Modern automation
• The suppliers / integrators
Birds Eye Walls / Unilever 42K pallet
freezer
Coles NDC carousel and GTP picking Coles Witron fully automated solution
Automated guided vehicles Autonomous Mobile Robots
• Automation
• Costs are reducing
• Lead times are reducing
• Solutions are more flexible
• Automated guided vehicles
• Autonomous Mobile Robots
27. On-Line is growing
Retailers forecast ~20% plus for on-line growth against decline in bricks & mortar sales
27
US $ 1,108
Average revenue per
user by 2020
28. Customers & supply chains are changing
Leading companies are automating their warehouse operations
28
• Amazon
• Amazon bought Kiva Systems back in 2012 with robots bringing products directly to employees, who pick & pack products
• Seven years later Kiva claim Autonomous Mobile Robots (AMR) removed the majority of the walking from their warehouse’s
• Tesla
• Tesla CEO Elon Musk announced in 2014 a new factory to product lithium-ion batteries for Tesla vehicles
• Tesla’s robots navigate the factory working alongside production workers completing most “Dumb Moves”
• JD.com
• JD.com building fully autonomous warehouse from pick, pack, and sort
29. Traditional Retail & FMCG domination
Dominated by a few players
High Cost, long lead times (years)
“Fixed” capacity & upfront build for future
29
The Solutions
• Automated Storage and Retrieval Systems
• Sortation
• Mini-loads
• Mono rails
• Fixed rail transport systems
The Integrators
• Dematic
• Swisslog
• Schaeffer
Automated Storage & Retrieval Systems (ASRS)
Benefits
• Ability to handle standard pallets configurations
• High volume through-put
• High density storage
• Positive payback (+ 100 pallets per hour)
Concerns
• Long lead & project implementation times and long payback
• Large expensive infrastructure costs
• Fixed storage configuration and expensive to change
• On-going maintenance
• Single point sensitive eg: Stock “stuck” in cranes
30. Modern Solutions – ecommerce & small parts
Low cost, short lead time, flexible, and scalable
30
Autonomous Mobile Robots (AMRs)
Benefits
• Fast payback (< 3 years)
• Fast installation (weeks)
• Fast deployment (days) and training (minutes)
• Fast pick rates (350 plus per hour)
• Fast packing (can be integrated to packing machines)
• Fast order processing (allowing later cut-off times)
• Can be rented / leased as per conventional MHE
• Scalable (can grow and contract with business)
• Flexible pick face sizing
• Low maintenance
• Perform “dumb moves” to remove team member travel
• Continuous cycle counting and inventory accuracy
• Little, if any, infrastructure costs
Concerns
• Australia slow to adopt
The Solutions
• Autonomous Mobile Robots (AMRs)
• Autonomous Mobile Sorters (AMSs)
• Automated Guided Vehicles (AGVs)
31. Example of recent installation
Low cost rent option with option to buy, scale, de-hire
31
Large On-Line service provider
Project
• Lease of AMR solution signed August 2019
• AMRs and PODs arrive 19th August 2019
• Physical installation completed 30th August 2019
• Commissioning, testing, end to end live orders 3rd September 2019
• Go-live and transition complete 16th September 2019
• Hand-over and on-going support 23rd September 2019
Benefits
• Solution tested with small deployment of 20 AMRs, 100 PODs, and 3 work-stations
• Flexible design to suit customer requirements that can be modified over time
• Team members up and running within an hour picking, packing, and put-away
• Performance tracked and reported real time
Six Weeks from Order to Go-Live!
32. AMR Typical Pilot Program
Low cost, short lead times, flexible, scalable
32
The Typical Equipment
• 20 AMR’s
• 60 PODs / Shelves / Pallet Platforms
• 3 work stations
• 3 charging units
The Typical Project
• 2 weeks data analysis
• 2 weeks solution design
• 12 weeks from PO to equipment arrival
• 4 week installation and commissioning
• 12 to 26 week rental trial period
• “Try before you buy”
33. Autonomous Mobile Robots
Features and Benefits
33
Intelligent learning to optimise storage and reduce AMR travel
Ability to optimise space utilising multiple SKUs per pick slot if required (as per Amazon)
Ability to reconfigure layout to provide high density storage for very slow SKUs
34. Autonomous Mobile Robots
Features and Benefits
34
Intelligent learning to optimise storage and reduce AMR travel
Ability to optimise space utilising multiple SKUs per pick slot if required (as per Amazon)
Ability to reconfigure layout to provide high density storage for very slow SKUs
36. Compare the Pair
Traditional Automation will still have a place but AMRs will become similar to renting a fork-lift
36
Mini Load
Costs
• $15 - $20 million
• Lead time 12 months +
• Installation and commissioning 6 + months
Benefits
• Goods to person picking rates c. 350 +
• Typical pick from 1 tote to 3-6 pick to locations
• High volume through-put
• Very High density storage
Concerns
• Fixed storage configuration and capacity
• Infrastructure costs to build racking & conveyors
• Inbound requires 100% re-pack to tote
• On-going maintenance
• Stock “stuck” in cranes if break down
• Often require Order Consolidation Buffer (OCB)
• Lead time from order pick to despatch
• Fixed investment with large up-front costs
AMR
Costs
• $1 - $3 million
• Lead time 12 weeks
• Installation and commissioning less than 6 weeks
Benefits
• Goods to person picking rates c. 350 +
• Typical pick from 25 - 30 POD faces to 25 - 30 ‘Put’ locations
• High volume through-put
• High density option and multiple SKUs per pick bin
• Flexible and scalable (can add or reduce AMRs with volume)
• Capacity can be increased for peak (add AMRs & Workstations)
• Little, if any, infrastructure fixed
• Original supplier box can be used for put-away
• Able to store pallets of stock to reduce handling
• Lower ongoing maintenance
• Stock spread across multiple
• Multiple AMRs so no single point of failure
• Speed from order to despatch
• Can be rented and “try before you buy” approach
Concerns
• Building cube utilisation (height of building)
Good morning and welcome to the Siecap automation and robotics breakfast. For those of your who don’t know me my name is David Irvine, the Chief Executive of Siecap and I will be your host for todays proceeding
The context for the breakfast today is a follow on from the themes of innovation we have addressed in the last few breakfast series in 2018 and 2017. We heard from Jonathon reeve from the UK who is an amazon / ecommerce expert to discuss the trends and impacts of that ecommerce demands. We also had Paul Bell from a Hong Kong based company called open source that specialist in block chain solutions particle in developing Asian nations.
Prior to these breakfasts we actually ran an automation event back in 2015, so today is really a revamp on the incredible changes that have taken place in the last 5 years or so.
Today we wil cover the topic in two parts. Firstly my colleague geoff Knowles will run through an outline of what has changed and what you should be considering
Following Geoff will be Graham Bingham who is one of the countries leading automation experts and he will give an overview of an industry solution that demonstrates scalability and speed to market benefits.
Some general house keeping for today,
Bathrooms are at our rear
If you hear the fire alarm the emergency assembly area is outside in the square by the grass.
Breakfast will be served while we speak so if you breakfast arrives please dig in!
If you could indulge me for a few minutes before we get into the headline session for today I thought I would give a quick introduction to Siecap.
We are a full service project management and advisory firm that provides services across the asset / investment lifecycle.
Strategy, Feasibility, Project Delivery and business improvement
Whilst some of you may know us from our supply chain experience we do cover these services across mining, energy, agribusiness and infrastructure sectors. By way of example we area
Feasibility studies for major mining companies like BHP and South 32.
Project development for a cement and lime project in PNG
Project Delivery for Barangaroo Australia's largest casino on the foreshore of Sydney harbour
Business Improvement projects for Peabody energy
Assisting NZ super with an investment strategy in the ag sector
However one of the key areas we are particularly famous and passionate for is work in the supply chain and procurement areas.
Over the past few years we have been privileged to serve some of the largest organisations in Australia in areas of
Supply Chain strategy
Warehouse and transport[rt optimisation
Project Development and delivery
Inventory and planning
Procurement and contracting
Joining us today are our guests drawn from the technology, retail, oil & gas, resource, automotive, government, courier, executive search, and industrial property sectors.
Before we get into the meat of the topic I thought I would read this quote and provide leave some guiding thoughts.
Key worlds, organisations and individuals need to adapt and re-skill. Whiles we all represent our organisation we as individuals need to find a way to get across these topics to stay fresh and relevant.
Whilst we will cover many concepts today, If we leave only one idea in your head today then today has been a success.
Jonathan Reeve, no one making money
Dense pallets - woolies
25% efficiency by managing leadtime drops - AI
What has changed: Increasingly comprehensive digitisation and readably connectable technology enables a machines across the SC to be harnessed in a linked manner
The 21st supply chain design has to incorporate a multitude of inputs and consider cross chain impacts
Why it has changed: to support Productivity, compliance, service
What you should consider: shorter life cycles, scoping of the problem, business readiness, leadtime
Lion
Demand management is most proven SC application E2One
At Ocado, our customers’ orders are picked and packed in highly automated warehouses using swarms of purpose-built robots. These robots are capable of collaborating to pick a typical 50-item order in a matter of minute
Go back to what has changed introduction. – lets examine what is happening the drivers ‘conditions are right’ .
Three examples under discusson with Siecap client base, Footprint – Sennheiser, car moving Gatwick AP Eagers, Ugly products BSL
RAAS Honda Cobalt Fetch – aid seasonal spike management
Mini load to shuttle – dematic
Benfits broadening – downstream benefits essential from payback and impact perspective,
Capability change = new solutions being rolled out shift from mini load solutions to shuttle to goods to man
Scale = smaller units (goods to man) add
Vendors – china
Raas- surge capcity, seasonal
Businesses are increasingly intrigued with RaaS because of its flexibility, scalability, and lower cost of entry than traditional robotics programs. These attributes allow small- and medium-sized businesses to benefit from robotics without the often cost-prohibitive initial investment.
Slower – AGV, product profile, not outside, predictable, uniform
Can you pull it off, less of a track record
AG is uncontrained by infrastructure but faces lots of chemical regulation, cars millions of road rules to be managed
Needs 5G, regulations
AGV – Automated Trucks
5+ states in US allow roboit last mile, Occado in UK
Rio Tinto has 73 autonomous trucks operating 24 hours a day at four mines in Australia’s Mars-red northwest corner
BHP, the world’s largest mining company, is also deploying driverless trucks and drills on iron ore mines in Australia.
Autonomy has become the most discussed topic in relevance to automation in agriculture.
Precision agriculture in simple terms is identifying the exact nutrient/ chemical conditions of the soil based on the geographical location and using precise amount of seeds/ chemicals/ fertilisers for specific location and time. Number of technological advancements such as camera and geo mapping technologies are driving the force towards precise technology.