How Bell Energy can help you be a Sustainable and Profitable Organization

Bell Energy
Corporate Presentation
Energy assurance for future generations
C G Kulkarni
Managing Director
cgk@bell-energy.net

 Process Conceptualization  Safety Engineering  Asset Integrity Management  Environment & Sustainability
Bell Energy
Bell Energy is an independent global consulting company specialized in solving business challenges
for the energy sector. The Company was set up in 1988 and established in early 2000 in the Middle
East.
Over 150 clients with 800 successful projects worldwide

Business Lines

Value Added Services
• Process Conceptualization
• Asset Integrity Management
• Trainings
• HSE, Risk and Process Safety
• Equipment Supply
• Engineering Services
• Cyber Security Services
• Enterprise Risk Management
• Risk Advisory Solutions
• SAP based ERP and Business Intelligence Solutions
• Software Development

Process
Conceptualization

Process Conceptualization
Bell Energy has strong appreciation of:
• the total onshore and offshore hydrocarbon business value
• chain from market analysis,
• financial modelling,
• technology selection,
• site selection,
• Approvals management,
• greenfield plant configuration,
• Existing plant optimizations through to development of the detailed project realization
methodologies.
The combination of strategic planning and extensive project execution capabilities differentiates Bell
Energy as a regional market leader.

Bell Energy Services
• Scope of Work Development and Validation
• Onshore and Offshore Field Development Planning.
• Concept and feasibility.
• Master Planning.
• Facilitated Workshops.
• Risk Management and Value Engineering.
• Process Consultancy.
• Debottlenecking.
• Production Optimization.
• Facilities Performance Optimization.
• Project Management Services.
• Project Execution Planning.

Projects Completed
• Preparation of scope of work for Major Greenfield Facilities, Debottlenecking, Capacity
Optimization and Brownfield Modification Studies.
• Sulphur Granulation Plant in Morocco
• Mangalore Refinery and Petrochemicals (MRPL)
• OMPL Refinery
• Managed and executed Pre-FEED and FEED Projects.
• Evaluated and recommended Gas Treating, Sulphur Recovery, NGL Technologies for Regional
Operators.

Trainings

Trainings
• Bell Energy provides specialized Classroom based / Site based trainings:
• Process Safety and Risk Analysis
• Piping Design and Engineering
• Plant Equipment Design
• Operational Excellence
• Integrated Management System
• HSE Management System
• Operating Management System (as per International Oil & Gas Producers IOGP)
• HAZOP / PHA
• Quantitative Risk Analysis
• Permit to Work System
• Job Safety Analysis, Task Risk Assessment
• Occupational Health and Industrial Hygiene
• Train the Trainer certificates

Asset Integrity
Management

Asset Integrity Services
• Fitness for Service
• Certification Services
• Design Appraisals
• Conformity Assessments
• Residual Life Cycle Assessment
• Life Extension Services
• Identification of HSE and Business Critical
Equipment and Systems
• Well Integrity Management
• Independent Verification Body
• CFD Blast Load and Structural Analysis
• Risk Based Inspection
• Reliability entered Maintenance
• Pressure System Safety Regulation
Compliance
• Recreation / Revamping of Platforms
• Rig Start-up Audits
• Condition Assessment
• Pipeline Integrity Management

Condition Assessment Program (CAP)
Bell Energy has developed a condition assessment program which while providing
opportunities to extend the life of the facility, minimizes the possibility of causality, oil spill,
mechanical failure , claim liability and optimum performance.
The Benefits of CAP are:
• Safety
• Reliability
• Sustainability
• Asset Value Enhancement

Independent Verification Body (IVB)
Phases:
• Front End Engineering Design
• Detailed Engineering
• Procurement
• Construction
• Pre-commissioning & Commissioning
• Operations Handover
• Continued Operations
1. Review the process of selection of HSECES
2. Review of HSECES Performance Standards
3. Development of IVB Audit Plan
4. Development of Written Scheme of Examination
5. Review against Performance Standards
6. Design Review and Appraisal
6. HSECES Integrity Audit (People & Systems)
6. Statement of Suitability
Steps:

Oil and Gas
OFFSHORE:
• Well Head Platforms
• Process Platforms
• Jack up rigs
• Submarine pipelines & Subsea cables
• Single Point Mooring System
• Floating Barge
• Drilling Rigs
• Floating Production & Processing Units
• Accommodation Barge
• Artificial Islands
ONSHORE:
• Cross Country Pipelines
• Natural Gas Pipeline
• Cathodic Protection
• Pressure Vessels
• Storage Tanks
• Rotating Equipment
• Heat Exchangers
• Safety / Pressure Relief Valves
• Process Piping

Ports Buildings, Roads And Bridges
• Jetty Structure and Cranes
• Marine Structures
• Ship Loaders and Uploaders
• Conveying Systems
• Bagging Machines
• Airports
• Bridges – RCC, Steel and Composite
Structures
• High Rise Buildings
• Warehouses

Power Automobile Industries
• Gas Turbine Generator and Balance of
Plant
• Process and Utility Piping
• Material Handling Equipment
• Process Handling
• Lifting Equipment

HSE, Risk and Process
Safety

HSE, Risk and Process Safety
• Bell Energy has been assisting clients in the major hazard industries, government sectors,
regulatory bodies and commercial sectors.
• The company has substantial track record of working with leading Oil & Gas Companies
regionally and internationally.
• Bell Energy has a team of experts dedicated to offering modelling software and
consultancy in safety engineering, computational fluid dynamics and related areas such as
fire and explosion assessment, dispersion analysis, stress analysis and heat transfer.
• Under the CFD service, Bell Energy provides both consultancy and software tools as value
added service.

Bell Energy Services:
• COMAH & HSEIA.
• Formal Safety Studies.
• Quantitative Risk Analysis.
• Fire & Explosion Engineering.
• Escape, Evacuation & Rescue Analysis.
• PHA, HAZOP, SIL, LOPA.
• Offshore Risk Analysis.
• Explosion blast in semi-confined and confined
spaces. The explosion may be single or multiple,
simultaneous or otherwise.
• Pollution discharge in process industries due to
rupture or leaks in pressurized or nonpressurized
equipment.
• Combustion products due to fire in process
industry.
• Emergency Response Plan.
• Process Safety Management (PSM).
• HSE Management System.
• Functional Safety Engineering.
• Probabilistic Safety Assessment.
• Emergency Systems Survivability Analysis.
• Gaseous release from a pressurized storage tank
or pipe.
• Exact simulation of flow between building and
chemical units.
• Determination of fire zones, vessel failure studies.
• Tank rupture and over-topping of tanks.

• Environmental Impact Assessment (EIA).
• Health, Safety and Environmental Impact
Assessment (HSEIA).
• Strategic Environmental Assessment.
• Environmental Baseline Surveys and
Monitoring.
• Energy Audits and Management.
• Sustainability and Green Building
Science/
• Engineering including Estidama Support
Services.
• Indoor Air Quality.
• Occupational Health and Hygiene.
• Hazardous Material Surveys.
• Quantitative Health Risk Assessments.
• Sampling.
• Noise Assessments.
• Food Hygiene.
• Toxicological Assessment.
• Health and Safety Training.
• Radiation Protection Analysis.

• HAZID
• HAZOP
• Fire & Explosion Analysis
• Fire Risk Analysis
• Emergency Systems Survivability
Analysis
• Escape, Evacuation and Rescue
Analysis
• SCE Performance Standards
• Offshore Safety Case

Deliverables:
• HAZID Workshops
• HAZOP Workshops
• SIMOPs Workshops
Installations:
• Fixed Steel Jacket Platforms
• Normally attended and unattended installations
• Jackup rigs
• Combined / SIMOPs
• Drilling Units
Objective:
• Identify hazards at early stage
Hazard
Identification

Deliverables:
• Hazards and Effects Register
• MAH Register
Features:
• Swiss Cheese Model
• Threats, Threat Controls
• Escalation, Escalation Controls
• Recovery Preparedness Measures
• Safety Critical Activities and Tasks
• Safety Management System
Software Tools:
• HAZOP Pro
• HAZER – Live MAH register and Action Tracking
management
Hazards & Effects
Register
People Assets Environ-
ment
Repu-
tation
Severity
1. Negligible
Slight injury
or health
effects
Slight
damage
Slight
effect
Slight
impact
2. Marginal
Minor injury
or health
effects
Minor
damage
Minor
effect
Minor
impact
3. Critical
Major injury
or health
effects
Local
damage
Localised
effect
Consider-
able
impact
4. Severe
Single fatality
or permanent
total disability
Major
damage
Major
effect
National
impact
5. Catastrophic
Multiple fatalities
or permanent
total disabilities
Extensive
damage
Inter-
national
impact
Massive
effect
A B C D E
Improbable
1 in 100,000
years
Probability
HIGH RISK
LOW RISKLOW RISK
MEDIUM RISK
(ALARP)
Remote
1 in 10,000
years
Occasional
1 in 1000
years
Probable
1 in 100
years
Frequent
1 in 10
years

Deliverables:
• Fire and Explosion Analysis
• CFD Explosion Studies
• CFD Dispersion Studies
• Response (PFP, Blast Proofing)
• Fire and Gas Mapping
Features:
• Releases of gas, vapour, liquid, two-phase - Topside or Subsea
• Dispersion of gas, smoke
• Jet and pool fires, flash fires, toxic clouds and explosions
• Explosion exceedance
Objective:
• Barrier Identification
• Performance Standards
Step 2 – Fire,
Explosion and
Physical Effects
Modeling

Deliverables:
• Explosion Exceedance Curves
• Blast Proofing requirements
• Congestion / Confinement improvement
schemes
• F&G Mapping
Installations:
• Offshore Fixed Platforms
• Drilling Rigs
Tools:
• GEXCON FLACS
• OpenFOAM
CFD Explosion and
Physical Effects
Modelling

Deliverables:
• Structural Impact Criteria for Top sides
• Pipeline and Riser protection
requirements
Features:
• Risk Based approach as per DNV RP
F107
• Provides input to QRA on dropped object
frequencies
Dropped Objects
Study

Deliverables:
• Impact energy calculations
• Collision Frequency Analysis
• Ship Anchor dragging
• Consequence onto structures / pipelines
Objective:
• Evaluate Risks to Offshore Platforms
and Structures in vicinity of shipping
lanes and during supply / personnel
transfer
Ship Collision
Analysis

Activities:
• Compliance with DNV RP F-107
Installations:
• Subsea Pipelines
• Risers
• Umbilicals
• Onshore Tie-ins
• Pig Launchers / Receivers
Pipeline Risk
Analysis

Deliverables:
• Hazard Identification (ISO 17776)
• Review of Safety Management System
• MAH Register
• ALARP Demonstration
• SCE Performance Standards (eg.
Blowout Preventors)
• CFD Studies
Drilling Safety Case

Deliverables:
• SIL Classification
• LOPA methodology
• Hazard Matrix
• Risk Graph Method
• SIL Verification
• Safety Requirement Specifications
• Alarm Management
Objective:
• Safety Availability requirements
• Performance Standards
SIL Study

Deliverables:
• Survivability of Emergency
Systems
• Layout considerations for
Emergency Systems such as Life
Boats, Life Rafts, ESD Valves,
Blowdown Valves, Deluge
Skids…
Objective:
• Developing PFEER Performance
Standards
Emergency
Systems
Survivability
Analysis

Deliverables:
• Temporary Refuge Impairment
• Escape and Evacuation route
impairment
• Escape Endurance Time
• Layout considerations
Escape, Evacuation
and Rescue
Analysis

Deliverables:
• Bowtie per major accident event
• List of Safety Critical Elements
(SCE)
• List of Safety Critical Activities
• List of Integrity Activities
Objective:
• SCE Tagging
• Safety Management System
Bowtie Analysis

Deliverables:
• Process Risks
• Non-process Risks
• Dropped Object Risks
• Ship Collision Risks
• Pipeline Loss of Containment Risks
• Asset Risks
• Potential Loss of Life
• ALARP Demonstration using Cost Benefit Analysis /
Best Available Technique
• Risk Reduction Workshops
Objective:
• License to Build
• License to Operate
Quantitative Risk
Analysis

Deliverables:
• Functionality, Reliability, Availability,
Survivability and Interactions
• Written Scheme of Examination for
Independent Verification
Features:
• Functionality (Safety)
• Reliability
• Safety Availability
• Survivability
• Dependency
Objective:
SCE Performance
Standards

Deliverables:
• Tagging of equipment
• Mapping the tags with HSECESs
• Identify Performance Standards
for HSECES Equipment Tags
Objective:
Asset Management

Deliverables:
• Emergency Procedures
• Incident Command System
• Resource requirement
• Equipment requirement
• Line of Communication
• Emergency Organization
• Emergency Scenario List
• Training requirements
Emergency
Response Planning

Equipment Supply

Equipment Supply
Bell Energy has experience supporting EPC Contracts, Projects and Operations.
Bell Energy has built in India (near Mumbai, Maharashtra), a Modular Fabrication Yard to
fabricate and load out a range of complex structures for Oil & Gas industries Onshore &
Offshore.
Equipment Supply:
• Static Equipment (Pressure Vessels, Tanks)
• Shell & Tube Heat Exchangers
• Construction Equipment

Business Excellence

Business Excellence
Bell Energy has partnered with ERP Software solution providers to deliver business
excellence consultancy solutions to large corporations. Achieving excellence in business is
about managing results through smart governance, efficient processes and continuously
measuring and improving performance.
Bell Energy provides specialized consultancy and advice on Business Excellence.
• Corporate Governance Manuals.
• Business Process Mapping.
• SAP Solutions and Implementation.
• Business Critical Element Identification.
• Business Critical Element Performance Standards.
• Business Performance Evaluation.
• SWOT Analysis.

Cyber Security

Cyber Security Consulting
Bell Energy provides the following services under Cyber Security Consulting:
• Cyber Security Management System Consultancy & Certification
• Process Industry Cyber Security Vulnerability Assessment
• Business Continuity Management
• Disaster Recovery Management
• Cyber Security Audit
• Bowtie Based Cyber Risk Management

Resources & People

Key Team
Dr Mohsen Mazraeh
Technical Director
Ducorr
Dr Mohsen Mazraeh is Technical Director for Ducoor. He is Chartered corrosion control & Materials selection engineer.
Specialisation Materials selection for Oil & Gas and water plants, Corrosion prevention, Cathodic protection, Protective
coatings, Corrosion, technical specifications and failure investigation, Structure survey, Design of reliable and cost efficient
corrosion mitigation method for steel elements and structural reinforced concrete.
Mr. C G Kulkarni is the Founder and Managing Director of Bell Energy. He has overall 35 years of experience in senior capacity
in energy sector and understands the challenges faced by them. He has been associated with large international organizations
such as UK Atomic Energy Authority, DNV, TNO and Honeywell.
Mr. Munir Mujawar is a Principal Consultant with Bell Energy and heads the Asset Integrity Management and Safety Engineering
divisions. He has extensive experience in Project Management, Asset Integrity, EPC, FEED for large refineries, petrochemicals
and offshore oil & gas complexes. He has worked with renowned energy and engineering companies such as Reliance
Industries Limited, JACOBs and Humphries & Glasgow.
Mr. Ayub Kara is a Principal Partner with Bell Energy UK Limited and looks after the Process Conceptualization and Design
Consultancy division. He has overall 27 years experience in process engineering and project management encompassing varied
design engineering and operations technical support roles serving upstream / downstream oil and gas projects including gas
gathering, field development planning, pipelines, storage and major onshore and offshore oil & gas processing facilities,
involving extensive use of application software at Conceptual, FEED and EPC levels in both client (Owner) and Contractor roles.
He has worked with large corporations such as ADNOC, GASCO, WorleyParsons, KBR and Aker.

Key Team
Bharat Gupta is a Principal Engineer with Bell Energy and has wide experience working with EPC Consultants such as NPCC,
ATKINS, Tecnimont. He has extensive experience in undertaking Technical Safety & Loss Prevention studies for Onshore &
Offshore Oil & Gas Companies, Petrochemicals, Refineries.
Mr. Ashish Kulkarni works as the Head of Technical Centre in Abu Dhabi. He is a TUV Certified Functional Safety Engineer with
experience in undertaking QRAs, EERAs, ESSA, HSEIAs, SIL, HAZOP and other Technical & Process Safety Studies.
Dr. Jim Wright is a Principal Consultant with Bell Energy and heads the Environment & Sustainability Division. He has wide
experience in undertaking EIAs for Oil & Gas, Infrastructure, Power industries. He has worked with large organizations such as
Arcadis, KBC, AMEC, URS, ERM, ATKINS, Intertek.
Kenny Loh is a Principal Engineer with Bell Energy. He undertakes Technical Safety & Risk studies such as EERA, QRA, ESSA,
HSEIA, Dropped Objects Study, Ship Collision Analysis. He has worked with safety & risk consultants such as DNV, Vectra.
Ashish Kulkarni
Technical Centre Head
Dr. Jim Wright
Principal Consultant
Kenny Loh
Principal Engineer
Bharat Gupta
Principal Engineer

Skilled Resources and Inspectors
• Total no. of Engineers - 350
• Mechanical - 180
• Civil - 140
• Electrical & Inst. - 30
No. Qualification Nos.
1. ASNT Level III – RT, UT, MT & PT 03
2. ASNT Level II – RT, UT, MT & PT 126
3. ASNT Level II – Leak Testing 12
4. ASNT Level II – VT 11
Total 152

Skilled Resources and Inspectors
No. Certification Nos.
1. CSWIP 3.1 06
2. Certified Welding Inspector – AWS 07
3. API 510 Pressure Vessel Inspector 03
4. API 570 Certified Piping Inspector 02
5. API 653 Above Ground Storage tanks inspector 02
6. NACE CIP Level 1 03

Service Areas
Third Party Inspection and Certification
Field Supervision and quality control
Evaluation of suppliers
Design verification and Structural analysis
Energy and Safety Audits, HSEIA Studies
Technical Investigation and Advisory
HSE Critical Equipment Verification

Service Areas
 Design Verification
 Design analysis
 Failure analysis
 HSECES Performance
Standards
 Vendor evaluation
 Approval of ITP
 Stage inspection
 Final inspection
 Certification before
dispatch
 Project Management
 Receipt inspection
 Erection supervision
 Witness SAT
 Inspection during
Installation &
Commissioning
 Advisory Services for
Modification.
 Inspection during Shut
down.
 Hazard & Operability
(HAZOP) study.
 Risk Assessment
 Energy & Safety Audits.
Design Procurement Construction Operations

Project Experience

Clients

Past Experience
UPPER ZAKUM 750 PROJECT
DRILLING, OIL PRODUCING FACILITY ON CENTRAL ISLAND, SOUTH ISLAND, NORTH
ISLAND AND WEST ISLAND
• HAZID
• Bowtie Analysis
• HSEIA / COMAH / Safety Case
• QRA, EERA, FERA
• Environment Impact Assessment
• Emergency Response Plan

Past Experience
BUHASEER, BELBAZEM, UMM AL DHULOU AND UMM AL SALSAL
DRILLING HSE STUDIES
• HAZID
• Bowtie Analysis
• QRA, EERA, FERA

Past Experience
HALIBA FIELD DEVELOPMENT PROJECT
• HAZID
• Bowtie Analysis
• QRA, EERA, FERA

Past Experience
AL HOSN GAS
SHAH GAS FACILITY
CFD BASED FIRE AND EXPLOSION STUDY
• Scenario Identification
• Escalation Analysis
• Fire Analysis
• CFD Based Explosion Study
• ALARP Analysis

Past Experience
TAKREER
RUWAIS REFINERY, ABU DHABI REFINERY, PIPELINES & TERMINALS
HAZOP, SIL AND SIL VERIFICATION STUDY
• HAZOP for 2 Refineries, Pipelines &
Terminals and Research Centre
• SIL Assessment using LOPA
• SIL Verification
• Safety Requirement Specifications
• HAZOP & SIL Training
• Development of Portal for HAZOP & SIL

Past Experience
INSPECTION AND CERTIFICATION OF LPG
MOUNDED VESSELS
Max Dia. 8 m, Max Capacity – 1400 MT

Past Experience
FINITE ELEMENT ANALYSIS OF MOUNDED BULLETS
CAPACITY – 1000 MT

Past Experience
Job : Floating Roof
Capacity : 10,000 T
Fluid : Ammonia at -35ºC
Customer : MCF
Code : API 650
Scope : Design Appraisal

Past Experience
INSPECTION OF MARINE LOADING ARMS INSPECTION OF TANK FARMS

Past Experience
Offshore Platforms
Our Involvement :
New platforms successfully inspected - 20 nos.
New platforms currently under inspection - 7 nos.
Platforms modified under our inspection - 39 nos.
Submarine pipelines inspected - > 1200 km
Max. Welding thickness inspected - 90 mm
Min. & Max. water depth encountered - 35 to 80 m

Past Experience
Project : North Tapti Gas Field Dev.
Client : ONGC
Scope : Inspection & Certification of
2 well head platforms along with
submarine pipeline – 18 km
Max. thickness : 90 mm
Location : Lamprell, Dubai
Weight : 5500 tonne

Past Experience
Project : MB Platform & Pipeline
Client : British Gas E&P India Ltd.
Salient features :
Project cost – 114 million USD
Total tonnage – 4,000 MT
Max. welding thickness – 73 mm
Code of construction – API RP 2A

Past Experience
Project : RS-12
Client : Oil & Natural Gas Corporation
Scope : Inspection & Certification of
platform with modular rig facility
Max. welding thickness : 60 mm
Location : NPCC, Abu Dhabi
Weight : 4,000 tonne

Past Experience
Scope : Inspection of fabrication & Field Quality Assurance services
Area : 9600 sq.m ; (G+9, 2 basements + stilt + podium, 9 upper
floors)
Year of completion : 2011

Past Experience
KATRA
END
LAOLE
END
Scope : Inspection of Civil Foundations & Steel Structure.
Contractor : M/s CBPU (Afcons) for Konkan Railway Corporation Ltd.
Concreting : 500,000 m3 , Fabrication :25,000 MT, Height of crown from river bed : 356 m
Year : 2005, Status : Ongoing

Past Experience
Scope : Inspection of Structural fabrication & Installation.
Contractor : M/s Hindustan Construction Company Ltd. for NE Frontier Railway
Tonnage : approx. 60,000 MT, Length : 4300 m, Span : 125 m
Year : 2012, Status : Ongoing

Software
• FLACS – Computational Fluid Dynamics
• Fluidyn – Structural Analysis / Multi-physics
• ASPEN / Hysys – Process Simulation
• PHAST – Fire & Explosion Analysis
• PHAST Risk – Risk Analysis
• ExSILentia – SIL Classification & Verification
• Bowtie XP – Bowtie Development & HSECES Identification
• PHA Pro – PHA & HAZOP Recording Tool
• API Tech – API Technical Database (for Performance Standards)
• Mathematica – API / ASME / NFPA Standards Calculation Tool
• ASPIRE – Pipeline Integrity Management Tool

Thank you

How Bell Energy can help you be a Sustainable and Profitable Organization

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