LinkedIn TPS+1 Engineering Group discussion simulation of Man and Machine working and Resting: Which of them are considered as Waste.

1. LinkedIn group: TPS+1 ENGINEERINGPrepared by Casey Ng
Machine and Man
Works and Wastes
simulation

2. KEEP THE
MACHINE BUSY
5 OPERATORS x 5
MACHINES
CASE I

3. OP5
10
Seconds
OP4
20
Seconds
OP3
50
Seconds
OP2
20
Seconds
OP1
10
Seconds
Material
Stock
Finished
Stock
Rack
A B
C
E D
5 Operators x 5 Machines

4. OP5
10
Seconds
OP4
20
Seconds
OP3
50
Seconds
OP2
20
Seconds
OP1
10
Seconds
Material
Stock
Finished
Stock
Rack
A B
C
E D
4 x
1 x
5 Operators x 5 Machines

5. OP5
10
Seconds
OP4
20
Seconds
OP3
50
Seconds
OP2
20
Seconds
OP1
10
Seconds
Material
Stock
Finished
Stock
Rack
A B
C
E D
49 x
28 x
16 x
5 Operators x 5 Machines

6. KEEP THE MAN
BUSY
1 OPERATOR x 5
MACHINES
CASE II

7. OP5
10
Seconds
OP4
20
Seconds
OP3
50
Seconds
OP2
20
Seconds
OP1
10
Seconds
Material
Stock
Finished
Stock
Rack
A
15 x
1 Operator x 5 Machines

8. MULTIPLE PARTS
IN ONE MACHINE
1 OPERATOR x 5
MACHINES
CASE III

9. OP5
10
Seconds
OP3
50
Seconds
OP2
20
Seconds
OP1
10
Seconds
Material
Stock
Finished
Stock
Rack
A
? x
1 Operator x 5 Machines
OP4
80 Seconds
0~4 x
0~4 x