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SIGMA FACTS

  Date Established – May 19th 2010

  Number of Employees – 105 working in 2 shifts.

  Total installed capacity of 75.000 desktop MB´s, plus 120.000 memory modules or
similar products.

  Expansion plan for 2011 will create room for more 70.000 notebook MB´s, plus
240.000 memory modules or similar products.

  Main market segment – Informat Products.

  Main customer – Positivo Informatica S/A.

  Available production area – 2.000 sq.mt.

  All environmental and incorporation certificates issued and valid.
OPERATIONS FACTS

  2 SMT lines with AOI and SPI inline.

  Diplan shop floor control with Mobicheck (verifies component PN before feeding
on the machine), Level check (provides precise inventory control and flags
components necessity on the machine), PCB verify (provides full traceability at
component level and boards travelling troughout the line) and Quali check ( provides
on time quality and productivity levels as well as controls MSD components
exposure time, solder paste shelf life, stencil and tooling cycles).

  Brand new pick and place equipment with electronic feeders as well as new
peripheric equipment.

  ESD floor and environment control.

  3D Xray equipment, fast cycle screen printers, double bench router and wave
solder machine with ultrasonic spray fluxer.

  Experienced production employees and management team.

  Top ERP system with warehouse inventory control.
SECURITY FACTS

Installed inside a business condominium shared with Ericsson.

Electrified fence sourounding the entire condominium.

24/7 armed surveillance.

Metal detectors installed at the facility as well as armed guards search.

Located at the main road of the State of São Paulo ( Rod. Pres. Dutra ).

Convenium with the city police to perform preventive investigations.
QUALITY FACTS

ISO certification under implementation – certification expected to March 2011.
Quality numbers on graph raleted to FPY on October 2010.
CKD usage of 99.65%.
RMA of 0.095%
Scrap of 0,139%


          100.00%
                      99.52%        99.62%

           99.50%                                99.18%      99.13%


           99.00%



           98.50%



           98.00%



           97.50%



           97.00%
                     SMT          ICT          PTH          FCT
MAIN ENTRANCE
RECEPTION
OFFICES
OFFICES
WAREHOUSES
WAREHOUSES
WAREHOUSES
SMT AREA
SMT AREA
SMT AREA
SMT AREA
SMT AREA
SMT AREA
SMT AREA
SMT AREA
SHOP FLOOR CONTROL
PTH AREA
PTH AREA
PTH AREA – WAVE SOLDERING
PTH AREA – WAVE SOLDERING
PTH AREA – TOUCH UP
FUNCTIONAL TEST
FUNCTIONAL TEST
PACKING
OBA/OQC
REPAIR AREA
ASSEMBLED PRODUCT

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Sigma 3

  • 1.
  • 2. SIGMA FACTS Date Established – May 19th 2010 Number of Employees – 105 working in 2 shifts. Total installed capacity of 75.000 desktop MB´s, plus 120.000 memory modules or similar products. Expansion plan for 2011 will create room for more 70.000 notebook MB´s, plus 240.000 memory modules or similar products. Main market segment – Informat Products. Main customer – Positivo Informatica S/A. Available production area – 2.000 sq.mt. All environmental and incorporation certificates issued and valid.
  • 3. OPERATIONS FACTS 2 SMT lines with AOI and SPI inline. Diplan shop floor control with Mobicheck (verifies component PN before feeding on the machine), Level check (provides precise inventory control and flags components necessity on the machine), PCB verify (provides full traceability at component level and boards travelling troughout the line) and Quali check ( provides on time quality and productivity levels as well as controls MSD components exposure time, solder paste shelf life, stencil and tooling cycles). Brand new pick and place equipment with electronic feeders as well as new peripheric equipment. ESD floor and environment control. 3D Xray equipment, fast cycle screen printers, double bench router and wave solder machine with ultrasonic spray fluxer. Experienced production employees and management team. Top ERP system with warehouse inventory control.
  • 4. SECURITY FACTS Installed inside a business condominium shared with Ericsson. Electrified fence sourounding the entire condominium. 24/7 armed surveillance. Metal detectors installed at the facility as well as armed guards search. Located at the main road of the State of São Paulo ( Rod. Pres. Dutra ). Convenium with the city police to perform preventive investigations.
  • 5. QUALITY FACTS ISO certification under implementation – certification expected to March 2011. Quality numbers on graph raleted to FPY on October 2010. CKD usage of 99.65%. RMA of 0.095% Scrap of 0,139% 100.00% 99.52% 99.62% 99.50% 99.18% 99.13% 99.00% 98.50% 98.00% 97.50% 97.00% SMT ICT PTH FCT
  • 24. PTH AREA – WAVE SOLDERING
  • 25. PTH AREA – WAVE SOLDERING
  • 26. PTH AREA – TOUCH UP