Vnx.su spider

2. 01 SPECIFICATIONS Engine - Clutch - Gearbox / Vehicle identification http://vnx.su

3. 01 SPECIFICATIONS Vehicle identification http://vnx.su

4. 02 LIFTING METHODS Trolley jack - Axle stands http://vnx.su

5. 03 TOWING All types http://vnx.su

6. 04 LUBRICANTS - CONSUMABLES Packaging http://vnx.su

7. 04 LUBRICANTS - CONSUMABLES Packaging http://vnx.su

8. 05 DRAINING - REFILLING Engine http://vnx.su

9. 05 DRAINING - REFILLING Gearbox http://vnx.su

10. 07 SETTINGS AND ADJUSTMENTS Dimensions http://vnx.su

11. 07 SETTINGS AND ADJUSTMENTS Capacities - Grades http://vnx.su

12. 07 SETTINGS AND ADJUSTMENTS Capacities - Grades http://vnx.su

13. 07 SETTINGS AND ADJUSTMENTS Belt tension http://vnx.su

14. 07 SETTINGS AND ADJUSTMENTS Belt tension http://vnx.su

15. 07 SETTINGS AND ADJUSTMENTS Accessories drive belt http://vnx.su

16. 07 SETTINGS AND ADJUSTMENTS Accessories belt tension http://vnx.su

17. 07 SETTINGS AND ADJUSTMENTS Timing belt tension http://vnx.su

18. 07 SETTINGS AND ADJUSTMENTS Cylinder head tightening http://vnx.su

19. 07 SETTINGS AND ADJUSTMENTS Dimensions of main components of braking system http://vnx.su

20. 07 SETTINGS AND ADJUSTMENTS Front axle assembly geometry http://vnx.su

21. 07 SETTINGS AND ADJUSTMENTS Rear axle assembly geometry http://vnx.su

22. 10 ENGINE AND PERIPHERALS Consumables / Identification http://vnx.su

23. 10 ENGINE AND PERIPHERALS Oil consumption http://vnx.su

24. 10 ENGINE AND PERIPHERALS Oil pressure http://vnx.su

25. 10 ENGINE AND PERIPHERALS Engine - Gearbox http://vnx.su

32. 10 ENGINE AND PERIPHERALS Engine and transmission assembly http://vnx.su

37. 11 TOP AND FRONT OF ENGINE Timing belt http://vnx.su

41. 11 TOP AND FRONT OF ENGINE Cylinder head gasket http://vnx.su

45. 12 FUEL MIXTURE Specifications http://vnx.su

48. 12 FUEL MIXTURE Throttle body http://vnx.su

49. 12 FUEL MIXTURE Inlet manifold http://vnx.su

52. 12 FUEL MIXTURE Exhaust manifold http://vnx.su

53. 12 FUEL MIXTURE Exhaust manifold http://vnx.su

54. 13 FUEL SUPPLY Fuel gallery http://vnx.su

57. 13 FUEL SUPPLY Fuel filter http://vnx.su

58. 13 FUEL SUPPLY Pump flow http://vnx.su

59. 13 FUEL SUPPLY Supply pressure http://vnx.su

60. 13 FUEL SUPPLY Supply pressure http://vnx.su

61. 13 FUEL SUPPLY Antipercolacion device http://vnx.su

62. 13 FUEL SUPPLY Antipercolacion device http://vnx.su

63. 14 ANTIPOLLUTION Fuel vapour recirculation http://vnx.su

66. 14 ANTIPOLLUTION Oil vapour rebreathing http://vnx.su

67. 14 ANTIPOLLUTION Exhaust gas recirculation (EGR) http://vnx.su

72. 14 ANTIPOLLUTION Catalytic converter - oxygen sensor http://vnx.su

73. 14 ANTIPOLLUTION Test for the presence of lead http://vnx.su

74. 16 STARTING - CHARGING Alternator http://vnx.su

75. 16 STARTING - CHARGING Alternator http://vnx.su

76. 16 STARTING - CHARGING Starter motor http://vnx.su

77. 16 STARTING - CHARGING Starter motor http://vnx.su

78. 17 IGNITION - INJECTION Static ignition http://vnx.su

81. 17 IGNITION - INJECTION General http://vnx.su

82. 17 IGNITION - INJECTION General http://vnx.su

83. 17 IGNITION - INJECTION Location of components http://vnx.su

84. 17 IGNITION - INJECTION Location of components http://vnx.su

85. 17 IGNITION - INJECTION Special notes on sequential injection http://vnx.su

88. 17 IGNITION - INJECTION Injection fault warning light http://vnx.su

89. 17 IGNITION - INJECTION Engine immobiliser function http://vnx.su

90. 17 IGNITION - INJECTION Computer configuration as a function of the gearbox type http://vnx.su

91. 17 IGNITION - INJECTION Idle speed correction http://vnx.su

92. 17 IGNITION - INJECTION Idle speed RCO adaptive correction http://vnx.su

93. 17 IGNITION - INJECTION Richness regulation http://vnx.su

94. 17 IGNITION - INJECTION Richness regulation http://vnx.su

95. 17 IGNITION - INJECTION Adaptive richness correction http://vnx.su

98. 17 IGNITION - INJECTION Operating wiring diagram http://vnx.su

103. 17 IGNITION - INJECTION Fault finding http://vnx.su

197. 19 COOLING - EXHAUST - FUEL TANK - ENGINE SUSPENSION Specifications http://vnx.su

198. 19 COOLING - EXHAUST - FUEL TANK - ENGINE SUSPENSION Filling - bleeding http://vnx.su

199. 19 COOLING - EXHAUST - FUEL TANK - ENGINE SUSPENSION Checking http://vnx.su

200. 19 COOLING - EXHAUST - FUEL TANK - ENGINE SUSPENSION Radiator http://vnx.su

201. 19 COOLING - EXHAUST - FUEL TANK - ENGINE SUSPENSION Metal coolant pipes http://vnx.su

202. 19 COOLING - EXHAUST - FUEL TANK - ENGINE SUSPENSION Metal coolant pipes http://vnx.su

203. 19 COOLING - EXHAUST - FUEL TANK - ENGINE SUSPENSION Fan temperature switch http://vnx.su

204. 19 COOLING - EXHAUST - FUEL TANK - ENGINE SUSPENSION Diagram http://vnx.su

205. 19 COOLING - EXHAUST - FUEL TANK - ENGINE SUSPENSION General http://vnx.su

206. 19 COOLING - EXHAUST - FUEL TANK - ENGINE SUSPENSION Exhaust pipe assembly http://vnx.su

207. 19 COOLING - EXHAUST - FUEL TANK - ENGINE SUSPENSION Exhaust pipe assembly http://vnx.su

208. 19 COOLING - EXHAUST - FUEL TANK - ENGINE SUSPENSION Catalytic converter http://vnx.su

209. 19 COOLING - EXHAUST - FUEL TANK - ENGINE SUSPENSION Fuel tank http://vnx.su

210. 19 COOLING - EXHAUST - FUEL TANK - ENGINE SUSPENSION Fuel tank http://vnx.su

211. 19 COOLING - EXHAUST - FUEL TANK - ENGINE SUSPENSION Filler neck http://vnx.su

212. 19 COOLING - EXHAUST - FUEL TANK - ENGINE SUSPENSION Filler neck http://vnx.su

213. 19 COOLING - EXHAUST - FUEL TANK - ENGINE SUSPENSION Gauge http://vnx.su

214. 19 COOLING - EXHAUST - FUEL TANK - ENGINE SUSPENSION Pump and sender unit http://vnx.su

217. 19 COOLING - EXHAUST - FUEL TANK - ENGINE SUSPENSION Suspended engine mountings http://vnx.su

218. 19 COOLING - EXHAUST - FUEL TANK - ENGINE SUSPENSION Suspended engine mountings http://vnx.su

219. 20 CLUTCH Identification http://vnx.su

220. 20 CLUTCH Sectional drawing / Exploded view http://vnx.su

221. 20 CLUTCH Consumables http://vnx.su

222. 20 CLUTCH Fault-finding http://vnx.su

228. 20 CLUTCH Mechanism - Disc http://vnx.su

229. 20 CLUTCH Thrust pad - Fork http://vnx.su

230. 21 MANUAL GEARBOX Identification http://vnx.su

231. 21 MANUAL GEARBOX Ratios / Capacity - Lubricants http://vnx.su

232. 21 MANUAL GEARBOX Special details http://vnx.su

233. 21 MANUAL GEARBOX Consumables / Parts to be replaced systematically http://vnx.su

234. 21 MANUAL GEARBOX Fault-finding http://vnx.su

237. 21 MANUAL GEARBOX Gearbox removal - refitting http://vnx.su

244. 21 MANUAL GEARBOX 5 th gear on the vehicle http://vnx.su

249. 21 MANUAL GEARBOX Differential output seal http://vnx.su

252. 21 MANUAL GEARBOX Speedometer gear http://vnx.su

253. 29 DRIVESHAFTS Consumables http://vnx.su

254. 29 DRIVESHAFTS Transverse driveshafts http://vnx.su

258. 29 DRIVESHAFTS Wheel end gaiter AC 2900 joint http://vnx.su

262. 29 DRIVESHAFTS Gearbox end gaiter RC 490 joint http://vnx.su

266. 29 DRIVESHAFTS Bearing gaiter GI 69 joint http://vnx.su

269. 30 GENERAL General diagram of braking circuits http://vnx.su

270. 30 GENERAL Dimensions of main braking components http://vnx.su

271. 30 GENERAL Front axle assembly http://vnx.su

272. 30 http://vnx.su

273. 30 GENERAL Rear axle assembly http://vnx.su

274. 30 GENERAL Rear axle assembly http://vnx.su

275. 30 GENERAL Tightening torques (in daN.m) FRONT AXLE http://vnx.su

279. 30 GENERAL Tightening torques (in daN.m) http://vnx.su

280. 30 GENERAL Values for checking front axle angles http://vnx.su

281. 30 GENERAL Values for checking rear front axle angles http://vnx.su

282. 30 GENERAL Measuring points http://vnx.su

283. 30 GENERAL Underbody heights http://vnx.su

284. 30 GENERAL Consumables / Parts to be renewed when they are removed http://vnx.su

285. 30 GENERAL Brake fluid http://vnx.su

286. 30 GENERAL Brake unions and pipes / Front and rear anti-roll bars http://vnx.su

287. 30 GENERAL Influence of angles http://vnx.su

288. 30 GENERAL Principle for checking angles http://vnx.su

289. 30 GENERAL Checking - adjusting angles http://vnx.su

290. 30 GENERAL Checking - adjusting angles / Fault finding for the front axle assembly http://vnx.su

291. 30 GENERAL Checking - adjusting the rear axle assembly http://vnx.su

292. 30 GENERAL Checking - adjusting the rear axle assembly http://vnx.su

293. 30 GENERAL Checking - adjusting the front axle assembly http://vnx.su

294. 30 GENERAL Checking - adjusting the front axle assembly http://vnx.su

295. 30 GENERAL Bleeding the brake circuit http://vnx.su

296. 30 http://vnx.su

297. 31 FRONT AXLE Upper arm http://vnx.su

298. 31 FRONT AXLE Upper arm http://vnx.su

299. 31 FRONT AXLE Lower arm http://vnx.su

300. 31 FRONT AXLE Ball joint on the arm http://vnx.su

304. 31 FRONT AXLE Brake pads http://vnx.su

305. 31 FRONT AXLE Brake pads http://vnx.su

306. 31 FRONT AXLE Brake Caliper http://vnx.su

307. 31 FRONT AXLE Brake disc http://vnx.su

308. 31 FRONT AXLE Stub axle carrier bearing http://vnx.su

311. 31 FRONT AXLE Spring ands shock absorber assembly http://vnx.su

312. 31 FRONT AXLE Spring ands shock absorber http://vnx.su

315. 31 FRONT AXLE Anti-roll bar http://vnx.su

316. 33 REAR AXLE Upper arm http://vnx.su

317. 33 REAR AXLE Upper arm http://vnx.su

318. 33 REAR AXLE Lower arm http://vnx.su

319. 33 REAR AXLE Ball joint on the arm http://vnx.su

320. 33 REAR AXLE Ball joint on the arm http://vnx.su

321. 33 REAR AXLE Brak pads http://vnx.su

322. 33 REAR AXLE Brak pads http://vnx.su

323. 33 REAR AXLE Brak caliper http://vnx.su

326. 33 REAR AXLE Brak caliper mechanical control http://vnx.su

327. 33 REAR AXLE Brak caliper mechanical control http://vnx.su

328. 33 REAR AXLE Brak disc http://vnx.su

329. 33 REAR AXLE Stub axle carrier bearing http://vnx.su

332. 33 REAR AXLE Stub axle carrier http://vnx.su

333. 33 REAR AXLE Spring and shock absorber assembly http://vnx.su

334. 33 REAR AXLE Spring and shock absorber http://vnx.su

337. 33 REAR AXLE Anti-roll bar http://vnx.su

338. 35 WHELLS AND TYRES Specifications http://vnx.su

339. 35 WHELLS AND TYRES Specifications http://vnx.su

340. 35 WHELLS AND TYRES Specifications / Wheel balancing http://vnx.su

341. 36 STEERING ASSEMBLY Track rod end http://vnx.su

342. 36 STEERING ASSEMBLY Axial ball joint http://vnx.su

343. 36 STEERING ASSEMBLY Axial ball joint http://vnx.su

344. 36 STEERING ASSEMBLY Manual steering rack http://vnx.su

348. 36 STEERING ASSEMBLY Gaiter http://vnx.su

349. 36 STEERING ASSEMBLY Steering column http://vnx.su

352. 36 STEERING ASSEMBLY Retractable shaft http://vnx.su

353. 37 MECHANICAL ELEMENT CONTROLS Master cylinder http://vnx.su

354. 37 MECHANICAL ELEMENT CONTROLS Brake limiter http://vnx.su

355. 37 MECHANICAL ELEMENT CONTROLS Brake limiter http://vnx.su

356. 37 MECHANICAL ELEMENT CONTROLS Brake pipes http://vnx.su

357. 37 MECHANICAL ELEMENT CONTROLS Handbrake control lever http://vnx.su

360. 37 MECHANICAL ELEMENT CONTROLS Pedal mounting http://vnx.su

361. 37 MECHANICAL ELEMENT CONTROLS Pedal mounting http://vnx.su

362. 37 MECHANICAL ELEMENT CONTROLS Clutch control cable http://vnx.su

363. 37 MECHANICAL ELEMENT CONTROLS External gear control http://vnx.su

367. 40 GENERAL Engine - Clutch - Gearbox / Identificacion of the vehicule http://vnx.su

368. 40 GENERAL Engine - Clutch - Gearbox / Identificacion of the vehicule http://vnx.su

369. 40 GENERAL Trolley jack - Axle stands http://vnx.su

370. 40 GENERAL Towing http://vnx.su

371. 40 GENERAL Dimensions http://vnx.su

372. 40 GENERAL Descriptions of parts (exploded views) http://vnx.su

373. 40 GENERAL Descriptions of parts (exploded views) http://vnx.su

374. 40 GENERAL Sections http://vnx.su

375. 40 GENERAL Opening clearances (flush fitting) http://vnx.su

376. 40 GENERAL Collision diagnosis http://vnx.su

382. 40 GENERAL Chassis sub-frame dimensions http://vnx.su

383. 40 GENERAL Joint face dimensions between units http://vnx.su

386. 40 GENERAL Centre unit sub-frame dimensions http://vnx.su

387. 40 GENERAL Tooling and equipment http://vnx.su

388. 40 GENERAL Locally made equipment http://vnx.su

389. 40 GENERAL Repairing plastic parts http://vnx.su

403. 40 GENERAL Body http://vnx.su

414. 40 GENERAL Products and consumables http://vnx.su

415. 40 GENERAL Products and consumables http://vnx.su

416. 41 LOWER STRUCTURE Chassis components http://vnx.su

417. 41 LOWER STRUCTURE Floor http://vnx.su

418. 42 FRONT STRUCTURE Front assembly http://vnx.su

419. 42 FRONT STRUCTURE Wind deflector http://vnx.su

420. 43 SIDE STRUCTURE Body side http://vnx.su

421. 43 SIDE STRUCTURE Body side http://vnx.su

422. 43 SIDE STRUCTURE Air inlet blade http://vnx.su

423. 44 REAR STRUCTURE Rear end panel http://vnx.su

424. 44 REAR STRUCTURE Roll bar http://vnx.su

425. 44 REAR STRUCTURE Rear end panel http://vnx.su

426. 47 SIDE OPENING ELEMENTS Doors http://vnx.su

429. 47 SIDE OPENING ELEMENTS Door hinge http://vnx.su

430. 48 NON-SIDE OPENING ELEMENTS Bonnet http://vnx.su

431. 48 NON-SIDE OPENING ELEMENTS Bonnet hinge http://vnx.su

432. 48 NON-SIDE OPENING ELEMENTS Engine compartment cover http://vnx.su

433. 48 NON-SIDE OPENING ELEMENTS Engine compartment cover hinge http://vnx.su

434. 48 NON-SIDE OPENING ELEMENTS Cover release http://vnx.su

435. 77 11 193 912 APRIL 1997 Edition Anglaise "The repair methods given by the manufacturer in this document are based on the technical specifications current when it was prepared. The methods may be modified as a result of changes by the manufacturer in the production of the various component units and accessories from which his vehicles are constructed". All copyrights reserved by Renault. Copying or translating, in part or in full, of this document or use of the service part reference numbering system is forbidden without the prior written authority of Renault. Renault 1997 EF0H Sheet metalwork and plastic GENERAL FRONT STRUCTURE UPPER STRUCTURE C http://vnx.su

436. EXPLODED VIEW PRF40.1 http://vnx.su

437. Contents GENERAL Body 40-1 Pages 40 Sheet metal work and plastic FRONT STRUCTURE Scuttle 42-1 42 UPPER STRUCTURE Windscreen aperture 43-1 43 http://vnx.su

438. GENERAL Body 40 REMOVAL Open the front section cover. Remove the storage compartment. Body shell to chassis mounting 2.5 Seat belt to seat mounting 2.5 Door hinge bracket mounting 2 Rear section cover hinge mounting 0.5 Body to rear frame extension mounting NONE on the rear frame 2.5 Roll-over bar chassis 2.5 Body to floor mounting bolt NONE Fuel tank filler spout mounting bolt 0.35 TIGHTENING TORQUES (in daN.m) 10703S Operate the battery disconnector (A). 12330R 40-1 http://vnx.su

439. GENERAL Body 40 Unclip the light units harness from the body. Disconnect: - the wash-wipe pump connector, - the wash-wipe pipe. Remove: - the wash-wipe bottle mounting bolts, Uncouple the bonnet opening control cable from the front locks. Remove: - the six front wheel arch trim half-section mounting bolts, 12352S 10917S - the five mounting bolts which secure the body to the unit and the front floor. - the wash-wipe bottle, - the wash-wipe bottle bracket mounting bolt, 12331S 40-2 http://vnx.su

440. GENERAL Body 40 - the two pantograph type wiper arm nuts. - the body to scuttle mounting bolts. Disconnect the wash-wipe pipe from the wiper arm. Remove: - the pantograph type wiper arm, - the scuttle grille (5 size 20 Torx bolts), Protect the windscreen trims with strips of tape. 12238S Open the rear section cover. 12354S 12239S 12332S 40-3 http://vnx.su

441. GENERAL Body 40 Remove: - the rear section cover mounting bolts, Open the engine connection unit. Unclip the fuses and relays mounting and place it to one side. Disconnect the three connectors. Unclip the clamp. Detach the harness. - the front section cover, - the earthing braid (1) on the expansion bottle bracket. Remove: - the three engine connection unit mounting bolts, - the unit. 11142S 11190-1S 11190R 10926R 40-4 http://vnx.su

442. GENERAL Body 40 Disconnect the air filter housing air sleeve. Remove: - the canister bracket mounting bolt (A), - the three injection unit bracket mounting bolts (B). Unclip the injection harness from the wheel arch. 11136R Remove: - the two mounting bolts (D) which secure the body mountings to the rear extensions, 10926R1 - the body mounting bolts located in the rear wheel arches. Left-hand side Disconnect the fuel vapour rebreather from the canister. Place the unit assembly to the engine (including the canister). 11189S 11143S 40-5 http://vnx.su

443. GENERAL Body 40 Right-hand side 10957R Unclip the repeaters using a flat screwdriver in order to release the notches (3). Rotate the bulb-holder (4) a quarter turn and push the wiring back into the body. 11141S Remove: - the left and right roll-over bar base cover mounting bolts (D), 11140-1R - the roll-over bar base covers, - the roll-over bar mounting bolts (E), 11139R 40-6 http://vnx.su

444. GENERAL Body 40 - the roll-over bar mounting bolts (F) using Mot. 852, 11044S - the roll-over bar (this operation must be carried out by two people), - the seat belts to seat slides mounting bolts, 11138R - the door opening mounting bolts, PRO40.4 - the underbody mounting bolts, PRO40.2 40-7 http://vnx.su

445. GENERAL Body 40 - the door hinge mounting bolts (1). Close the doors. NOTE: The doors remain on the body. WARNING: Guide the door correctly to avoid mar- king the paintwork at the locking finger. Remove: - the filler cap bracket, 10875S - the body (this operation must be carried out by four people). Start to lift the body from the rear in order to be able to detach the filler spout and then lift the assembly evenly. REFITTING Refit in the reverse order to removal. Refitting the wipers (see section 54). NOTE: During the body to chassis refitting phase, ensure that: - the filler spout is positioned correctly, - the fuel tank breather is not kinked at the fuel tank baffle, - the wing repeaters are fitted, - the wash-wipe pipe is not kinked at the front baffle. PRO40.3 12356R 40-8 http://vnx.su

446. FRONT STRUCTURE Scuttle 42 PRO42.1 INTRODUCTION The changing of this part is a basic operation to be carried out following a head-on collision. NOTE: This part can be changed in sections: - half wheel arch, - half-section. or as a whole. COMPOSITION OF THE REPLACEMENT PART Part only, front wheel arch or half-section. 42-1 http://vnx.su

447. UPPER STRUCTURE Windscreen aperture 43 REMOVAL Remove: - the body (See section 40), - the windscreen (See section 54), - the windscreen aperture mounting bolts (1) and (2), Aperture to chassis mounting ∅ 10 3.5 Aperture to chassis mounting ∅ 5 None TIGHTENING TORQUES (in daN.m) 12241-1R - the windscreen aperture. PRO43.1 43-1 http://vnx.su

448. UPPER STRUCTURE Windscreen aperture 43 REFITTING Refit in the reverse order to removal. Refitting a windscreen aperture to a replacement central unit. Position the windscreen aperture on the chassis. Engage the mounting bolts (2). 12241-1R1 Tighten bolts (2) slightly in order to allow the windscreen aperture to rotate slightly. Position the windscreen aperture in order to ob- tain a dimension H = 92.3 cm between the floor and the lower section of the windscreen aperture. DI4301 Lock the mounting bolts (2). Counterdrill holes (1) to ∅ 5. 12241-1R2 Fit and lock the ∅ 5 mounting bolts. Continue refitting in the reverse order to removal. 43-2 http://vnx.su

449. 77 11 193 912 APRIL 1997 Edition Anglaise "The repair methods given by the manufacturer in this document are based on the technical specifications current when it was prepared. The methods may be modified as a result of changes by the manufacturer in the production of the various component units and accessories from which his vehicles are constructed". All copyrights reserved by Renault. Copying or translating, in part or in full, of this document or use of the service part reference numbering system is forbidden without the prior written authority of Renault. C Renault 1997 EF0H Mechanisms - Accessories WINDOWS EXTERIOR ACCESSORIES LOWER INTERIOR ACCESSORIES INTERIOR SAFETY ACCESSORIES http://vnx.su

450. EXPLODED VIEW PRF50.1 http://vnx.su

451. Pages Contents WINDOWS Windscreen Door windows 54 Mechanisms and accessories 54-1 54-8 Windscreen pillar trim 56-1 EXTERIOR ACCESSORIES Instrument panel 57-1 LOWER INTERIOR ACCESSORIES 56 57 59-1Seat belts INTERIOR SAFETY ACCESSORIES59 http://vnx.su

452. WINDOWS Windscreen 54 REMOVAL Open the front section cover. Operate the battery isolater. Remove the two pantograph type wiper arm nuts. PRO54.1 - the scuttle grille (5 size 20 mm Torx bolts), 12354S - the 2 mounting bolts (A) (size 20 Torx), 12240R 12239S Disconnect the wash-wipe pipe. Remove: - the pantograph type wiper arm, 54-1 http://vnx.su

453. WINDOW Windscreen 54 - the upper section of the instrument panel, til- ting it. Disconnect: - the display connector, 12426S - the heated windscreen connector. Remove: - the front wheels, - the wheel arch trim half-sections mounting bolts, 12352S - the windscreen earth mounting bolts. 12250S 12243S 54-2 http://vnx.su

454. WINDOW Windscreen 54 12233S Remove the windscreen trim. Remove the windscreen pillars weathercord. CLEANING THE WINDSCREEN APERTURE Before carrying out any work, clean the aperture using a cloth impregnated in HEPTANE surface cleaner in order to remove any impurities. Avoid pulling away the remaining bead during cleaning. It is preferable to carry out this operation before cutting and levelling the bead remaining on the aperture. 88806S Pass a wire into one of the lower corners. Fit the wire retaining tool tool and the pulling handle. Cut the bead of mastic. 12425S 99536S 54-3 http://vnx.su

455. WINDOWS Windscreen 54 A) Scuttle section (polyester part) Stir the plastic primer for at least 1 minute before application. Only apply the plastic primer to the areas where the flange has been damaged as far as the polyester during removal or cleaning. Applying plastic primer to the remaining film of mastic serves no purpose and is not recommended. PREPARING THE WINDSCREEN APERTURE B) Cant rails section (aluminium parts) Preparing the aluminium primer Mix the activator and the primer in the ratio 50/50. Let it rest for 15 minutes. Application Only apply the aluminium primer to the areas where the flange has been damaged as far as the aluminium during removal or cleaning. Wait 12 hours before attaching the windscreen. Applying aluminium primer to the remaining film of mastic serves no purpose and is not recommended. Using a 20 to 25 mm wide spatula, sharpened into a cutting blade, cut and level the bead of mastic in order to leave a thickness of 0.5 to 1 mm on the aperture flange. Use gloves when carrying out this operation. NOTE: It is essential to leave a film of mastic on the flange to support the new bead. Avoid using a blower to remove the mastic resi- due and dust. Do not apply any cleaning or degreasing product to the remaining bead and avoid touching it as much as possible. This will result in a mating surface on the remaining bead which is free of any solvents or dirt. 88370S 54-4 http://vnx.su

456. WINDOWS Windscreen 54 PREPARING THE NEW WINDSCREEN Degrease the windscreen field + bead mating surface. Allow to dry for 2 minutes. 12315S Allow to dry for 15 minutes. Wait until it becomes completely matt before applying mastic. Seat the windscreen trim (B). 12317S Wipe with a dry cloth. Apply the adhesive primer (glass) (A) to the windscreen. 12316S NOTE: Follow the direction of fitting of the windscreen trim. DI5419 54-5 http://vnx.su

457. WINDOWS Windscreen 54 FITTING (Special points) Position the windscreen. Insert the four 5 mm adjusting shims between the windscreen and the windscreen aperture as shown below. 12248R Align the windscreen so that dimensions H and B are identical on each side. (H ≈ 14 mm - B ≈ 11 mm) 12424R Slide the windscreen in order to compress the windscreen trim against the upper section of the windscreen aperture. Shim the lower section of the windscreen at the locations provided. For preparation and attachment, refer to Technical Note "General Method for Attaching Glass" (N° 371A). 12249S 12318S Apply a bead of mastic (C) to the windscreen. Windscreen adhesive kit part number : 77 11 171 581 54-6 http://vnx.su

458. WINDOWS Windscreen 54 Clean the shaft grooves using a wire brush. Check the arm grooves. Refit the wiper arms. Refit: - the pantograph type nut and tighten to a torque of 1.2 daN.m, - the blade holder nut and tighten to a torque of 1.7 daN.m. Check that the wipers operate correctly. Fit the caps on the nuts. NOTE: If the wiper motor has operated during removal, return it to the "stationary" position before refitting the wiper arms. REFITTING Refit in the reverse order to removal. REFITTING THE WIPERS PRO54.2 54-7 http://vnx.su

459. WINDOWS Door windows 54 PRO54.3 Remove the window in the position shown below. 12236R REMOVAL After stripping (Section 7 of M.R. 320), remove the door window mounting bolts. NOTE: So as not to alter the setting of the door window, the number of shims (A), located at its central mounting, must be marked. 12232R NOTE: The door window seal is extracted when the window is removed. 54-8 http://vnx.su

460. WINDOWS Door windows 54 12353S REFITTING Before refitting, ensure that the seal is present on the door window. Slide the window into the door. Fit the spacer plate as shown below. 12232R1 12234-1S 12235S Position the 3 door window mounting bolts without tightening them. 54-9 http://vnx.su

461. WINDOWS Door windows 54 Adjusting shim part number: 60 00 068 572. Place the adjusting shims on bolt (A) only and partially tighten the mounting bolts. 12237S Adjust the window so that its upper edge is aligned with the windscreen seal. 12236R1 12230S Tighten the 3 window mounting bolts. NOTE: When a window or a door is changed, the window must be adjusted using shims. The window must apply a slight pressure on the windscreen pillar weathercord when the door is closed. Seat the door window seal until a correct appearance is obtained between the door and the window. Refit the door trims (Section 7 of M.R. 320). 12231S Close the door. 54-10 http://vnx.su

462. EXTERIOR ACCESSORIES Windscreen pillar trim 56 REMOVAL (glued trim 1st assembly) Remove: - the windscreen pillar trim using a flat chisel, PRO56.1 - the trim support mounting bolt (Torx size 30), 12351S 12211S 56-1 http://vnx.su

463. EXTERIOR ACCESSORIES Windscreen pillar trim 56 - the trim support using a flat chisel. REFITTING (1st assembly) Degrease the area to be glued on the windscreen pillar. Using a spatula, remove the remaining adhesive on the windscreen pillar. NOTE: if particles of paint have been removed during cleaning, the windscreen pillar must be re- painted using Grey 640 paint (aerosol part number: 77 01 422 385) for correct adhesion. Fit double-sided adhesive tape. 12207S 12208S 12351-1S 56-2 http://vnx.su

464. EXTERIOR ACCESSORIES Windscreen pillar trim 56 Cut the double-sided adhesive tape as follows: Degrease the interior surface of the trim seal using acetone. 12210S 12213S Allow to dry for 2 minutes. Fit the trim seal to the support. Check whether it protrudes behind the door window uniformly by 3 to 5 mm (if necessary, readjust the trim support). Position the trim support on the existing boss on the windscreen pillar (edges (ab) and (ac) of the support on sides (a’b’) and (a’c’) of the boss). DI5601 NOTE: In order to position the support correctly on the boss, it may be necessary to increase the diameter of the support mounting hole. 12222S 56-3 http://vnx.su

465. EXTERIOR ACCESSORIES Windscreen pillar trim 56 Allow to dry for approximately 10 minutes. Fit the seal to its support. 12216S - to the interior surface of the seal. 12215S 12214S Degrease the trim support using acetone. 12212S Allow to dry for 2 minutes. Apply neoprene adhesive (refer to adhesive kit page 56-12) : - to the support, 56-4 http://vnx.su

466. EXTERIOR ACCESSORIES Windscreen pillar trim 56 Remove the support-seal assembly (size 30 Torx bolt). Remove the protective double sided adhesive tape. Degrease the interior of the support using acetone. Apply araldite adhesive (refer to adhesive kit page 56-12) to the windscreen pillar. Refit the assembly (support-seal) in the position defines previously : protrusion of 3 to 5 mm behind the door window. 12222S 12217S 12218S 12220S 56-5 http://vnx.su

467. EXTERIOR ACCESSORIES Windscreen pillar trim 56 Tighten the trim support mounting bolts. 12221S Trace the shape of the trim on the seal using a pencil. Position the windscreen pillar trim so that: - its upper section is under the windscreen seal (clearance between the door and the lower edge of the trim approximately 5 mm), - there is a uniform clearance and a value of approximately 14 mm between the door window and the trim. Degrease the trim seal and the interior of the trim using acetone. 12223S 12224S 12225S 56-6 http://vnx.su

468. EXTERIOR ACCESSORIES Windscreen pillar trim 56 Apply araldite adhesive to the trim support bosses. 12226S Fit two strips of pull-off tape straddling the windscreen and the pillar trim in order to retain the trim while the adhesive is drying. Position the trim on the seal (pencilled outline drawn previously). Apply a slight pressure to the trim. 12227S 12228S Windscreen pillar trims adhesive kit, Part number : 60 00 072 233. 56-7 http://vnx.su

469. EXTERIOR ACCESSORIES Windscreen pillar trim 56 REFITTING (2nd assembly) Degrease the area to be glued on the windscreen pillar. Fit double sided adhesive tape. Cut the double sided adhesive tape as shown: 12207S 12208S 12210S Position the trim support on the existing boss on the windscreen pillar (the edges (ab) and (ac) of the support on sides (a’b’) and (a’c’) of the boss). DI5601 NOTE: In order to correctly position the support on the boss, it may be necessary to increase the diameter of the support mounting hole. 56-8 http://vnx.su

470. EXTERIOR ACCESSORIES Windscreen pillar trim 56 Degrease the trim support using acetone. 12212S Allow to dry for 2 minutes. Apply neoprene adhesive (refer to adhesive kit page 56-12) : - to the support, 12222S Fit the trim seal to the support. Check whether it protrudes behind the door window uniformly by 3 to 5 mm (if necessary, readjust the trim support). Degrease the interior surface of the trim seal using acetone. 12213S Allow to dry for 2 minutes. 12214S 56-9 http://vnx.su

471. EXTERIOR ACCESSORIES Windscreen pillar trim 56 Allow to dry for approximately 10 minutes. Fit the seal to its support. 12216S Remove the support-seal assembly (size 30 Torx bolt). 12217S - to the interior surface of the seal. 12215S Degrease the interior of the support using acetone. Apply araldite adhesive (refer to adhesive kit page 56-12) to the windscreen pillar. 12218S 56-10 http://vnx.su

472. EXTERIOR ACCESSORIES Windscreen pillar trim 56 Remove the protective double sided adhesive tape. Refit the assembly (support-seal) in the position defined previously: protrusion of 3 to 5 mm behind the door window. 12222S Tighten the trim support mounting bolts. 12221S12220S Drill the windscreen pillar to a diameter of 6 mm at the two trim support bosses. 12328S Clean the drilled areas. 56-11 http://vnx.su

473. EXTERIOR ACCESSORIES Windscreen pillar trim 56 Position the clips on the trim centring pins. DI5602 Using a mallet, fit the trim until it comes into contact with its seal. 12227S 12327S NOTE: Follow the direction of fitting of the clips. Gently engage the trim centring pins in the support bosses. Windscreen pillar trims adhesive kit, Part number: 60 00 072 233. Detach the part of the windscreen seal under the trim so that it covers it. 56-12 http://vnx.su

474. LOWER INTERIOR ACCESSORIES Instrument panel 57 PRC57.1 REMOVAL Open the bonnet. Remove the storage compartment. Operate the battery disconnector. Remove : - the 2 mounting bolts (A), - the upper section of the instrument panel, til- ting it. Disconnect the display connector. Steering wheel bolt 4.5 TIGHTENING TORQUE (in daN.m) 12240R 12426S 57-1 http://vnx.su

475. LOWER INTERIOR ACCESSORIES Instrument panel 57 Remove: - the front console (Section 57 of M.R. 320), - the three steering wheel central cover mounting bolts (A), 10687R - the steering wheel bolt (it MUST be changed on refitting), - the steering wheel, - the three lower half shell mounting bolts, 12320S - the two upper half shell mounting bolts. 12321S - the indicator unit visor mounting bolts, Disconnect the indicator unit connector. 12319S 57-2 http://vnx.su

476. LOWER INTERIOR ACCESSORIES Instrument panel 57 - the indicator unit assembly, - the lower instrument panel mounting bolts (A), - the upper instrument panel mounting bolts (B), - the instrument panel. PRO57.1 Remove: - the two indicator unit bracket mounting bolts (3), 12322R 57-3 http://vnx.su

477. INTERIOR SAFETY ACCESSORIES Seat belts 59 NOTE: Coat the bolt with loctite FRENETANCH when refitting, and position the centring pin for aligning the spacer in the height adjuster and the centring pins for aligning the flexible stalk in the holes provided in the spacer. Seat belt mounting bolt 2.5 Flexible stalk mounting bolt 2.5 TIGHTENING TORQUES (in daN.m) PRO59.1 59-1 http://vnx.su

478. 51 SIDE OPENING ELEMENT MECHANISMS Door opening handle - inside door http://vnx.su

479. 51 SIDE OPENING ELEMENT MECHANISMS Lock barrel http://vnx.su

480. 51 SIDE OPENING ELEMENT MECHANISMS Door lock http://vnx.su

481. 51 SIDE OPENING ELEMENT MECHANISMS Door lock http://vnx.su

482. 52 NON -SIDE OPENING ELEMENT MECHANISMS Bonnet release http://vnx.su

483. 52 NON -SIDE OPENING ELEMENT MECHANISMS Boot release http://vnx.su

484. 52 NON -SIDE OPENING ELEMENT MECHANISMS Boot release http://vnx.su

485. 54 GLASS Headlight glass http://vnx.su

489. 55 EXTERIOR PROTECTION Flexible strip http://vnx.su

490. 56 EXTERIOR ACCESSORIES Monogram http://vnx.su

491. 56 EXTERIOR ACCESSORIES External rear view mirror http://vnx.su

492. 56 EXTERIOR ACCESSORIES External rear view mirror http://vnx.su

493. 57 LOWER INTERIOR ACCESSORIES Monogram http://vnx.su

494. 57 LOWER INTERIOR ACCESSORIES Dashboard http://vnx.su

495. 57 LOWER INTERIOR ACCESSORIES Dashboard http://vnx.su

496. 57 LOWER INTERIOR ACCESSORIES Consoles http://vnx.su

497. 57 LOWER INTERIOR ACCESSORIES Consoles http://vnx.su

498. 59 INTERIOR SAFETY ACCESSORIES Seat belts http://vnx.su

499. 65 OPENING ELEMENT SEALING Seals http://vnx.su

500. 71 INTERIOR BODY TRIM Storage case http://vnx.su

501. 71 INTERIOR BODY TRIM Tonneau cover http://vnx.su

502. 72 SIDE OPENING ELEMENTS TRIM Door trim http://vnx.su

503. 72 SIDE OPENING ELEMENTS TRIM Door handle http://vnx.su

504. 75 SEATS Complete seat http://vnx.su

505. 75 SEATS Runners http://vnx.su

506. 75 SEATS Base mounting http://vnx.su

507. 75 SEATS Adjusting the seat position http://vnx.su

508. 80 BATTERY - HEADLIGHTS Special notes http://vnx.su

509. 80 BATTERY - HEADLIGHTS Special notes http://vnx.su

510. 80 BATTERY - HEADLIGHTS Lens units http://vnx.su

511. 80 BATTERY - HEADLIGHTS Lens units http://vnx.su

512. 80 BATTERY - HEADLIGHTS Indicators / Side repeaters http://vnx.su

513. 81 REAR LIGHTING Rear lights http://vnx.su

514. 81 REAR LIGHTING Rear lights http://vnx.su

515. 81 REAR LIGHTING Number plate light http://vnx.su

516. 81 REAR LIGHTING Fuses http://vnx.su

517. 81 REAR LIGHTING Fuses http://vnx.su

518. 82 IMMOBILISER Description of the coded key immobiliser http://vnx.su

519. 82 IMMOBILISER Removing - refitting the ring http://vnx.su

520. 82 IMMOBILISER Removing - refitting the decoder unit / Operation http://vnx.su

521. 82 IMMOBILISER Replacing a key head / Replacing the decoder unit alone / Programming procedure http://vnx.su

522. 82 IMMOBILISER Replacing a kit http://vnx.su

523. 82 IMMOBILISER Replacing a kit http://vnx.su

524. 82 IMMOBILISER Replacing the injection computer / Special notes for testing an injection computer http://vnx.su

525. 82 IMMOBILISER Checking http://vnx.su

526. 82 IMMOBILISER System fault, engine running / Procedure for the entering the emergency code http://vnx.su

527. 82 IMMOBILISER System fault, engine running / Procedure for the entering the emergency code http://vnx.su

528. 82 IMMOBILISER Decodeur unit connections http://vnx.su

529. 82 IMMOBILISER Diagram http://vnx.su

530. 82 IMMOBILISER Fault finding using the XR25 http://vnx.su

549. 82 IMMOBILISER Checking conformity http://vnx.su

550. 82 IMMOBILISER Checking conformity http://vnx.su

551. 82 IMMOBILISER G--* command modes http://vnx.su

552. 82 IMMOBILISER G--* command modes http://vnx.su

553. 83 INSTRUMENT PANEL Instrument panel http://vnx.su

562. 83 INSTRUMENT PANEL Instrument panel fault finding http://vnx.su

567. 83 INSTRUMENT PANEL Dashboard gauges http://vnx.su

568. 83 INSTRUMENT PANEL Dashboard gauges http://vnx.su

569. 83 INSTRUMENT PANEL Dashboard gauges fault finding http://vnx.su

575. 83 INSTRUMENT PANEL Centre console warning light unit http://vnx.su

578. 83 INSTRUMENT PANEL Fuel level sensor http://vnx.su

581. 83 INSTRUMENT PANEL Coolant temperature sensor http://vnx.su

582. 84 CONTROLS - SIGNALS Lights stalk http://vnx.su

583. 84 CONTROLS - SIGNALS Lights stalk http://vnx.su

584. 84 CONTROLS - SIGNALS Ignition switch http://vnx.su

585. 84 CONTROLS - SIGNALS Centre console switch http://vnx.su

586. 87 ELECTRICAL ASSISTANCE EQUIPEMENT Engine connection unit http://vnx.su

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