service repair manual

1. ARION 460-410
Repair manual
Original repair manual
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Couverture RHB ARION 460-410 (A53-A52)
2020/3/30
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2. Validity of this repair manual
This repair manual applies to the following tractors:
Description Type
Tractor serial number
From to
ARION 460-430
A52
A5300000 —
ARION 420-410 A5200000 —
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Validité de ce manuel de réparation
2020/3/30
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3. Complete engine
Technical specifications
Number Value Note – Description
1 580 kg Complete engine
For unspecified tightening torques, refer to the section entitled: "Tightening torques".
WARNING
Lifting heavy components.
Risk of death or serious injury.
► Use certified slings or chains in perfect working order.
► Use a certified hoist in perfect working order.
► Use a certified jack or stand which can support the load.
► Use the jack or stand on a flat, horizontal, sufficiently firm surface.
► Place the jack or stand in a suitable location.
NOTICE
Lubricants and fuels end up in the environment.
Environmental pollution
► Collect and store lubricants and fuels in suitable containers and dispose of them properly.
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4. Special tool
Special tool – Reference no.
Carriage to be uncoupled
No. 00 1148 105 0
Special tool – Reference no.
Extension
No. 00 1148 106 0
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5. Special tool – Reference no.
1
Engine lifting brackets kit
No. 00 1152 870 0
Component parts of the NEF 4 kit
2
Bracket at the front of the engine
No. 1149 878 1/3
3
Bracket at the right-hand side of the engine
No. 1149 878 1/2D
4
Bracket at the left-hand side of the engine
No. 1149 878 1/2G
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6. Special tool – Reference no.
Flywheel rotating tool
No. 00 1150 142 0
Removal
► Disconnect the battery.
► Remove the two front wheels.
► Remove the two front wings (optional).
► Remove the engine bonnet (1).
Engine bonnet
► Remove the left-hand side cover (2).
► Drain the engine.
► Drain the A/C circuit.
Air conditioning – General informationFunction:12 Cab – Driving position
► Drain the cooling circuit.
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7. ► Drain the pneumatic brake circuit (optional).
► Drain the braking circuit.
► Decompress the suspended front axle circuit (optional).
► Remove the rear left-hand wheel.
► Remove the protective panels (1) and (2).
► Remove the main tank.
Main tank
► Disconnect the unions (1).
► Remove the pressure controller from the trailer air brake (2) and its support.
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8. ► If fitted, remove the bracket and side member (1) from the loader frame on the left-hand side using a suitable
lifting tool.
The left-hand bracket and left-hand side member assembly weighs 140 kg.
► Remove the exhaust booster (1).
► Remove the protective panels (2), (3) and (4).
► Remove the bolts (1) and the panel (2).
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9. ► Undo and remove the bolts (1).
► Remove the panel (2).
► Disconnect the connector (1) from the NOx output module.
► Undo and remove the bolts (2).
► Move the NOx output module (3) towards the “SCR” and “CUC” catalytic converters.
► Disconnect the connectors (1).
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10. ► Undo and remove the nuts (2) from the exhaust tube.
► Discard the seal (3).
► Disconnect and plug the connectors (1).
► Remove the hoses from the "SCR" catalytic converter support.
► Sling and remove the "SCR" catalytic converter assembly and its support and the booster foot using a
suitable lifting tool.
The assembly weighs 75 kg. Handle the assembly with care to avoid damaging the catalytic
converter.
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11. ► If fitted, disconnect and detach the connector (1) used to control the front loader.
► If fitted, remove the bolt (1) mounting the pipe support to the front loader.
► If equipped with a front loader:
► – Close the accumulator valve (1).
► – Disconnect and plug the connector (2).
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12. ► – Remove the bolts (3) and place the "MACH SYSTEM" on the ground, leaving the hydraulic pipes
connected.
► If fitted, remove the bracket, side member and cross member (1) from the loader frame on the right-hand
side using a suitable lifting tool.
The right-hand bracket, right-hand side member and cross member assembly weighs 155 kg.
CAUTION
AdBlue ®
is slightly corrosive.
Risk of injury.
► Avoid contact with AdBlue ®
.
► Wear gloves and protective goggles when handling AdBlue ®
.
► In case of contact with the eyes or skin, rinse thoroughly in fresh water without rubbing .
► Disconnect the connector (1).
► Disconnect the urea injector supply pipe (2).
► Disconnect the coolant hoses (3).
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13. ► Remove the clamp (4).
► Remove the exhaust tube (5).
► Remove the protective panel from the electric starting motor.
► Disconnect the electric wiring harnesses from the electric starting motor (1).
► Remove the mounting bolts from the electric starting motor (2).
► Remove the electric starting motor (3).
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14. ► Remove the protective grilles (1).
► Loosen the clamp (2) and disconnect the hose.
► Unscrew the fan (3).
Note the direction of loosening of the nut, as this nut has a left-handed thread.
► Remove the mounting bolts from the radiator nozzle (4).
► Detach the coolant tank overflow pipe (5).
► Remove the bolts (6) and remove the tube and the hose (7) from the nozzle.
► Simultaneously remove the fan (3) and the nozzle (4) from the right-hand side of the engine.
► Remove the bolts (1) of the front power take-off drive flange (optional).
Turn the engine with the special flywheel rotating tool to access the bolts.
► Move aside the front power take-off shaft (2).
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15. ► Remove the turbocharger protective panel (1).
► Remove the clamp (2).
► Loosen the clamp (3) and disconnect the hose.
► Disconnect the connector (4).
► Disconnect the coolant heater (1).
► Remove the pipes (2).
► Remove the clamp (3).
► Loosen the clamps (4) and disconnect the hoses.
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17. ► Remove the pipes (1).
► Remove the support (1) from the hoses and wiring harness on the front chassis.
► Open all of the radiators.
► Remove the panels (1) and (2).
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18. ► Disconnect the connectors (1).
► Disconnect the connector (2).
► Detach and remove the electric wiring harness (3) from the front chassis and from the engine.
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