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ARION 460-410
Repair manual
Original repair manual
1/1Couverture RHB ARION 460-410 (A53-A52)
2020/3/30http://localhost:8081/webtic/app/Module/2619/1/en/0/213698/001/EN/Target0
Validity of this repair manual
This repair manual applies to the following tractors:
Description Type
Tractor serial number
From to
ARION 460-430
A52
A5300000 —
ARION 420-410 A5200000 —
1/1Validité de ce manuel de réparation
2020/3/30http://localhost:8081/webtic/app/Module/2619/001/en/2.1.2/213700/001/EN/T...
Complete engine
Technical specifications
Number Value Note – Description
1 580 kg Complete engine
For unspecified tightening torques, refer to the section entitled: "Tightening torques".
WARNING
Lifting heavy components.
Risk of death or serious injury.
► Use certified slings or chains in perfect working order.
► Use a certified hoist in perfect working order.
► Use a certified jack or stand which can support the load.
► Use the jack or stand on a flat, horizontal, sufficiently firm surface.
► Place the jack or stand in a suitable location.
NOTICE
Lubricants and fuels end up in the environment.
Environmental pollution
► Collect and store lubricants and fuels in suitable containers and dispose of them properly.
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Special tool
Special tool – Reference no.
Carriage to be uncoupled
No. 00 1148 105 0
Special tool – Reference no.
Extension
No. 00 1148 106 0
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Special tool – Reference no.
1
Engine lifting brackets kit
No. 00 1152 870 0
Component parts of the NEF 4 kit
2
Bracket at the front of the engine
No. 1149 878 1/3
3
Bracket at the right-hand side of the engine
No. 1149 878 1/2D
4
Bracket at the left-hand side of the engine
No. 1149 878 1/2G
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Special tool – Reference no.
Flywheel rotating tool
No. 00 1150 142 0
Removal
► Disconnect the battery.
► Remove the two front wheels.
► Remove the two front wings (optional).
► Remove the engine bonnet (1).
Engine bonnet
► Remove the left-hand side cover (2).
► Drain the engine.
► Drain the A/C circuit.
Air conditioning – General informationFunction:12 Cab – Driving position
► Drain the cooling circuit.
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► Drain the pneumatic brake circuit (optional).
► Drain the braking circuit.
► Decompress the suspended front axle circuit (optional).
► Remove the rear left-hand wheel.
► Remove the protective panels (1) and (2).
► Remove the main tank.
Main tank
► Disconnect the unions (1).
► Remove the pressure controller from the trailer air brake (2) and its support.
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► If fitted, remove the bracket and side member (1) from the loader frame on the left-hand side using a suitable
lifting tool.
The left-hand bracket and left-hand side member assembly weighs 140 kg.
► Remove the exhaust booster (1).
► Remove the protective panels (2), (3) and (4).
► Remove the bolts (1) and the panel (2).
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► Undo and remove the bolts (1).
► Remove the panel (2).
► Disconnect the connector (1) from the NOx output module.
► Undo and remove the bolts (2).
► Move the NOx output module (3) towards the “SCR” and “CUC” catalytic converters.
► Disconnect the connectors (1).
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► Undo and remove the nuts (2) from the exhaust tube.
► Discard the seal (3).
► Disconnect and plug the connectors (1).
► Remove the hoses from the "SCR" catalytic converter support.
► Sling and remove the "SCR" catalytic converter assembly and its support and the booster foot using a
suitable lifting tool.
The assembly weighs 75 kg. Handle the assembly with care to avoid damaging the catalytic
converter.
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► If fitted, disconnect and detach the connector  (1) used to control the front loader.
► If fitted, remove the bolt (1) mounting the pipe support to the front loader.
► If equipped with a front loader:
► – Close the accumulator valve (1).
► – Disconnect and plug the connector (2).
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► – Remove the bolts (3) and place the "MACH SYSTEM" on the ground, leaving the hydraulic pipes
connected.
► If fitted, remove the bracket, side member and cross member (1) from the loader frame on the right-hand
side using a suitable lifting tool.
The right-hand bracket, right-hand side member and cross member assembly weighs 155 kg.
CAUTION
AdBlue ®
is slightly corrosive.
Risk of injury.
► Avoid contact with AdBlue ®
.
► Wear gloves and protective goggles when handling AdBlue ®
.
► In case of contact with the eyes or skin, rinse thoroughly in fresh water without rubbing .
► Disconnect the connector (1).
► Disconnect the urea injector supply pipe (2).
► Disconnect the coolant hoses (3).
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► Remove the clamp (4).
► Remove the exhaust tube (5).
► Remove the protective panel from the electric starting motor.
► Disconnect the electric wiring harnesses from the electric starting motor (1).
► Remove the mounting bolts from the electric starting motor (2).
► Remove the electric starting motor (3).
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► Remove the protective grilles (1).
► Loosen the clamp (2) and disconnect the hose.
► Unscrew the fan (3).
Note the direction of loosening of the nut, as this nut has a left-handed thread.
► Remove the mounting bolts from the radiator nozzle (4).
► Detach the coolant tank overflow pipe (5).
► Remove the bolts (6) and remove the tube and the hose (7) from the nozzle.
► Simultaneously remove the fan (3) and the nozzle (4) from the right-hand side of the engine.
► Remove the bolts (1) of the front power take-off drive flange (optional).
Turn the engine with the special flywheel rotating tool to access the bolts.
► Move aside the front power take-off shaft (2).
12/46Moteur complet
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► Remove the turbocharger protective panel (1).
► Remove the clamp (2).
► Loosen the clamp (3) and disconnect the hose.
► Disconnect the connector (4).
► Disconnect the coolant heater (1).
► Remove the pipes (2).
► Remove the clamp (3).
► Loosen the clamps (4) and disconnect the hoses.
13/46Moteur complet
2020/3/30http://localhost:8081/webtic/app/Module/2619/001/en/4.1.1/215774/001/EN
Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
► Remove the pipes (1).
► Remove the support (1) from the hoses and wiring harness on the front chassis.
► Open all of the radiators.
► Remove the panels (1) and (2).
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► Disconnect the connectors (1).
► Disconnect the connector (2).
► Detach and remove the electric wiring harness (3) from the front chassis and from the engine.
15/46Moteur complet
2020/3/30http://localhost:8081/webtic/app/Module/2619/001/en/4.1.1/215774/001/EN

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Claas arion 420 410 stage iv (type a52) tractor service repair manual serial no. a5200000 and up

  • 1. ARION 460-410 Repair manual Original repair manual 1/1Couverture RHB ARION 460-410 (A53-A52) 2020/3/30http://localhost:8081/webtic/app/Module/2619/1/en/0/213698/001/EN/Target0
  • 2. Validity of this repair manual This repair manual applies to the following tractors: Description Type Tractor serial number From to ARION 460-430 A52 A5300000 — ARION 420-410 A5200000 — 1/1Validité de ce manuel de réparation 2020/3/30http://localhost:8081/webtic/app/Module/2619/001/en/2.1.2/213700/001/EN/T...
  • 3. Complete engine Technical specifications Number Value Note – Description 1 580 kg Complete engine For unspecified tightening torques, refer to the section entitled: "Tightening torques". WARNING Lifting heavy components. Risk of death or serious injury. ► Use certified slings or chains in perfect working order. ► Use a certified hoist in perfect working order. ► Use a certified jack or stand which can support the load. ► Use the jack or stand on a flat, horizontal, sufficiently firm surface. ► Place the jack or stand in a suitable location. NOTICE Lubricants and fuels end up in the environment. Environmental pollution ► Collect and store lubricants and fuels in suitable containers and dispose of them properly. 1/46Moteur complet 2020/3/30http://localhost:8081/webtic/app/Module/2619/001/en/4.1.1/215774/001/EN
  • 4. Special tool Special tool – Reference no. Carriage to be uncoupled No. 00 1148 105 0 Special tool – Reference no. Extension No. 00 1148 106 0 2/46Moteur complet 2020/3/30http://localhost:8081/webtic/app/Module/2619/001/en/4.1.1/215774/001/EN
  • 5. Special tool – Reference no. 1 Engine lifting brackets kit No. 00 1152 870 0 Component parts of the NEF 4 kit 2 Bracket at the front of the engine No. 1149 878 1/3 3 Bracket at the right-hand side of the engine No. 1149 878 1/2D 4 Bracket at the left-hand side of the engine No. 1149 878 1/2G 3/46Moteur complet 2020/3/30http://localhost:8081/webtic/app/Module/2619/001/en/4.1.1/215774/001/EN
  • 6. Special tool – Reference no. Flywheel rotating tool No. 00 1150 142 0 Removal ► Disconnect the battery. ► Remove the two front wheels. ► Remove the two front wings (optional). ► Remove the engine bonnet (1). Engine bonnet ► Remove the left-hand side cover (2). ► Drain the engine. ► Drain the A/C circuit. Air conditioning – General informationFunction:12 Cab – Driving position ► Drain the cooling circuit. 4/46Moteur complet 2020/3/30http://localhost:8081/webtic/app/Module/2619/001/en/4.1.1/215774/001/EN
  • 7. ► Drain the pneumatic brake circuit (optional). ► Drain the braking circuit. ► Decompress the suspended front axle circuit (optional). ► Remove the rear left-hand wheel. ► Remove the protective panels (1) and (2). ► Remove the main tank. Main tank ► Disconnect the unions (1). ► Remove the pressure controller from the trailer air brake (2) and its support. 5/46Moteur complet 2020/3/30http://localhost:8081/webtic/app/Module/2619/001/en/4.1.1/215774/001/EN
  • 8. ► If fitted, remove the bracket and side member (1) from the loader frame on the left-hand side using a suitable lifting tool. The left-hand bracket and left-hand side member assembly weighs 140 kg. ► Remove the exhaust booster (1). ► Remove the protective panels (2), (3) and (4). ► Remove the bolts (1) and the panel (2). 6/46Moteur complet 2020/3/30http://localhost:8081/webtic/app/Module/2619/001/en/4.1.1/215774/001/EN
  • 9. ► Undo and remove the bolts (1). ► Remove the panel (2). ► Disconnect the connector (1) from the NOx output module. ► Undo and remove the bolts (2). ► Move the NOx output module (3) towards the “SCR” and “CUC” catalytic converters. ► Disconnect the connectors (1). 7/46Moteur complet 2020/3/30http://localhost:8081/webtic/app/Module/2619/001/en/4.1.1/215774/001/EN
  • 10. ► Undo and remove the nuts (2) from the exhaust tube. ► Discard the seal (3). ► Disconnect and plug the connectors (1). ► Remove the hoses from the "SCR" catalytic converter support. ► Sling and remove the "SCR" catalytic converter assembly and its support and the booster foot using a suitable lifting tool. The assembly weighs 75 kg. Handle the assembly with care to avoid damaging the catalytic converter. 8/46Moteur complet 2020/3/30http://localhost:8081/webtic/app/Module/2619/001/en/4.1.1/215774/001/EN
  • 11. ► If fitted, disconnect and detach the connector  (1) used to control the front loader. ► If fitted, remove the bolt (1) mounting the pipe support to the front loader. ► If equipped with a front loader: ► – Close the accumulator valve (1). ► – Disconnect and plug the connector (2). 9/46Moteur complet 2020/3/30http://localhost:8081/webtic/app/Module/2619/001/en/4.1.1/215774/001/EN
  • 12. ► – Remove the bolts (3) and place the "MACH SYSTEM" on the ground, leaving the hydraulic pipes connected. ► If fitted, remove the bracket, side member and cross member (1) from the loader frame on the right-hand side using a suitable lifting tool. The right-hand bracket, right-hand side member and cross member assembly weighs 155 kg. CAUTION AdBlue ® is slightly corrosive. Risk of injury. ► Avoid contact with AdBlue ® . ► Wear gloves and protective goggles when handling AdBlue ® . ► In case of contact with the eyes or skin, rinse thoroughly in fresh water without rubbing . ► Disconnect the connector (1). ► Disconnect the urea injector supply pipe (2). ► Disconnect the coolant hoses (3). 10/46Moteur complet 2020/3/30http://localhost:8081/webtic/app/Module/2619/001/en/4.1.1/215774/001/EN
  • 13. ► Remove the clamp (4). ► Remove the exhaust tube (5). ► Remove the protective panel from the electric starting motor. ► Disconnect the electric wiring harnesses from the electric starting motor (1). ► Remove the mounting bolts from the electric starting motor (2). ► Remove the electric starting motor (3). 11/46Moteur complet 2020/3/30http://localhost:8081/webtic/app/Module/2619/001/en/4.1.1/215774/001/EN
  • 14. ► Remove the protective grilles (1). ► Loosen the clamp (2) and disconnect the hose. ► Unscrew the fan (3). Note the direction of loosening of the nut, as this nut has a left-handed thread. ► Remove the mounting bolts from the radiator nozzle (4). ► Detach the coolant tank overflow pipe (5). ► Remove the bolts (6) and remove the tube and the hose (7) from the nozzle. ► Simultaneously remove the fan (3) and the nozzle (4) from the right-hand side of the engine. ► Remove the bolts (1) of the front power take-off drive flange (optional). Turn the engine with the special flywheel rotating tool to access the bolts. ► Move aside the front power take-off shaft (2). 12/46Moteur complet 2020/3/30http://localhost:8081/webtic/app/Module/2619/001/en/4.1.1/215774/001/EN
  • 15. ► Remove the turbocharger protective panel (1). ► Remove the clamp (2). ► Loosen the clamp (3) and disconnect the hose. ► Disconnect the connector (4). ► Disconnect the coolant heater (1). ► Remove the pipes (2). ► Remove the clamp (3). ► Loosen the clamps (4) and disconnect the hoses. 13/46Moteur complet 2020/3/30http://localhost:8081/webtic/app/Module/2619/001/en/4.1.1/215774/001/EN
  • 16. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 17. ► Remove the pipes (1). ► Remove the support (1) from the hoses and wiring harness on the front chassis. ► Open all of the radiators. ► Remove the panels (1) and (2). 14/46Moteur complet 2020/3/30http://localhost:8081/webtic/app/Module/2619/001/en/4.1.1/215774/001/EN
  • 18. ► Disconnect the connectors (1). ► Disconnect the connector (2). ► Detach and remove the electric wiring harness (3) from the front chassis and from the engine. 15/46Moteur complet 2020/3/30http://localhost:8081/webtic/app/Module/2619/001/en/4.1.1/215774/001/EN