7. INTRODUCTION
Foreword - Important notice regarding equipment servicing
Patriot® 4440 NA
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your CASE IH Sales and Service Networks.
48068912 27/10/2016
3
8. INTRODUCTION
Safety rules
Patriot® 4440 NA
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
48068912 27/10/2016
4
9. INTRODUCTION
Personal safety
Patriot® 4440 NA
General safety rules
Use caution when operating the machine on slopes. Raised equipment, full tanks and other loads will change the
center of gravity of the machine. The machine can tip or roll over when near ditches and embankments or uneven
surfaces.
Never permit anyone other than the operator to ride on the machine.
Never operate the machine under the influence of alcohol, drugs, or while otherwise impaired.
When digging or using ground engaging attachments be aware of buried cables. Contact local utilities to determine
the locations of services.
Pay attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance
for safety.
Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin, causing serious injury or infection.
• DO NOT use your hand to check for leaks. Use a piece of cardboard or paper.
• Stop engine, remove key and relieve the pressure before connecting or disconnecting fluid lines.
• Make sure all components are in good condition and tighten all connections before starting the engine or pressur-
izing the system.
• If hydraulic fluid or diesel fuel penetrates the skin, seek medical attention immediately.
• Continuous long term contact with hydraulic fluid may cause skin cancer. Avoid long term contact and wash the
skin promptly with soap and water.
Keep clear of moving parts. Loose clothing, jewelry, watches, long hair, and other loose or hanging items can become
entangled in moving parts.
Wear protective equipment when appropriate.
DO NOT attempt to remove material from any part of the machine while it is being operated or components are in
motion.
Make sure all guards and shields are in good condition and properly installed before operating the machine. Never
operate the machine with shields removed. Always close access doors or panels before operating the machine.
Dirty or slippery steps, ladders, walkways, and platforms can cause falls. Make sure these surfaces remain clean and
clear of debris.
A person or pet within the operating area of a machine can be struck or crushed by the machine or its equipment. DO
NOT allow anyone to enter the work area.
Raised equipment and/or loads can fall unexpectedly and crush persons underneath. Never allow anyone to enter
the area underneath raised equipment during operation.
Never operate engine in enclosed spaces as harmful exhaust gases may build up.
Before starting the machine, be sure that all controls are in neutral or park lock position.
Start the engine only from the operator’s seat. If the safety start switch is bypassed, the engine can start with the
transmission in gear. Do not connect or short across terminals on the starter solenoid. Attach jumper cables as
described in the manual. Starting in gear may cause death or serious injury.
Always keep windows, mirrors, all lighting, and Slow Moving Vehicle (SMV) emblem clean to provide the best possible
visibility while operating the machine.
Operate controls only when seated in the operator’s seat, except for those controls expressly intended for use from
other locations.
48068912 27/10/2016
5
11. Engine - Engine and crankcase
Engine - Remove
Patriot® 4440 NA
Park the machine on a solid, level surface.
Set the park brake.
Open the left hand sprayer boom and support with the proper jack stand.
Prior operation:
Oil reservoir - Remove - Hydraulic tank (35.300)
1. Remove the key.
RCPH11SPR030BAC 1
2. Disconnect the negative cables from the batteries.
RCPH11BEN155BAC 2
3. Shut off the fuel.
RCPH11SPR032BAC 3
48068912 27/10/2016
10.1 [10.001] / 4
12. Engine - Engine and crankcase
4. Add extension hose to radiator drain and drain the
coolant from the cooling system and the engine.
5. Tighten the drain fitting when the coolant is finished
draining.
RAIL14SP00428AA 4
6. Disconnect the hose from the deaeration tank at the
engine block.
NOTE: Cap and plug all disconnected hoses and fittings.
RAIL14SP00429AA 5
7. Disconnect the engine breather hose at the engine.
RAIL14SP00430AA 6
48068912 27/10/2016
10.1 [10.001] / 5
13. Engine - Engine and crankcase
8. Remove the air intake hose / tube at the turbo.
NOTE: Cap and plug all open ports.
RAIL14SP00433AA 7
9. Remove the exhaust pipe at the exhaust restrictor.
RAIL14SP00431AA 8
10. Loosen the clamp securing hose to the charged air
cooler tube.
RAIL14SP00434AA 9
48068912 27/10/2016
10.1 [10.001] / 6
14. Engine - Engine and crankcase
11. Loosen the clamp (1) securing the left hand charged
air cooler tube to the turbocharger.
12. Remove the left hand charged air cooler tube (2).
RAIL14SP00432AA 10
13. Label and disconnect the heater hoses at the engine.
NOTE: Cap and plug all disconnected hoses, ports and
fittings.
RAIL14SP00435AA 11
14. Disconnect the lower radiator hose at the engine.
RAIL14SP00439AA 12
48068912 27/10/2016
10.1 [10.001] / 7
15. Engine - Engine and crankcase
15. Loosen the fan mounting bolts.
RAIL14SP00438AA 13
16. Slowly open the drain valve at the bottom of the air
tank to release the pressurized air.
17. Close the valve.
RAIL14SP00436AA 14
18. Disconnect the hose from the right hand charged air
cooler tube.
RAIL14SP00440AA 15
48068912 27/10/2016
10.1 [10.001] / 8
16. Engine - Engine and crankcase
19. Disconnect the harness lead to the air conditioner
clutch (1).
20. Disconnect the harness lead to the air conditioner high
pressure sending unit (2).
RAIL14SP00437AA 16
21. Use a breaker bar to release the belt tensioner and
remove the fan belt from the fan pulley.
RAIL14SP00441AA 17
22. Use a breaker bar to release the belt tensioner and re-
move the fan belt from the air conditioner compressor
pulley.
RAIL14SP00442AA 18
48068912 27/10/2016
10.1 [10.001] / 9
17. Engine - Engine and crankcase
23. Support the air conditioning compressor, remove the
four mounting bolts and set the compressor aside,
down on the frame of the machine.
RAIL14SP00444AA 19
24. Loosen the clamp securing hose to the charged air
cooler tube.
RAIL14SP00443AA 20
25. Loosen the clamp (1) securing the right hand charged
air cooler tube to intake manifold on the engine.
26. Remove the right hand charged air cooler tube (2).
RAIL14SP00448AA 21
48068912 27/10/2016
10.1 [10.001] / 10
18. Engine - Engine and crankcase
27. Remove the upper radiator tube / hose.
RAIL14SP00451AA 22
28. Disconnect the harness leads (1) as shown.
29. Disconnect the main harness (2) from the engine con-
troller.
RAIL14SP00446AA 23
30. Disconnect the harness leads as shown.
RAIL14SP00445AA 24
48068912 27/10/2016
10.1 [10.001] / 11
19. Engine - Engine and crankcase
31. Label and disconnect the positive cables (1).
32. Disconnect the negative cable (2) at the alternator.
RAIL14SP00447AA 25
33. Label and disconnect the positive cables (1) at the
starter.
34. Disconnect the negative cables (2) at the starter.
RAIL14SP00449AA 26
35. Disconnect the intake (1) fuel line.
36. Disconnect the return (2) fuel line.
RAIL14SP00450AA 27
48068912 27/10/2016
10.1 [10.001] / 12
20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
21. Engine - Engine and crankcase
37. Remove the fan (1), the fan pulley (2) and the fan belt
(3) from the engine.
RAIL14SP00455AA 28
38. Support the hydraulic pumps.
RAIL14SP00452AA 29
39. Attach an OEM4130 engine lift or equivalent to the en-
gine lifting brackets and an overhead crane to support
the engine.
RAIL14SP00454AA 30
48068912 27/10/2016
10.1 [10.001] / 13
22. Engine - Engine and crankcase
40. Disconnect the overflow hose at the deaeration tank
fill port (1).
41. Remove the clamps (2) securing the overflow hose to
the fan shroud.
42. Remove the overflow bottle bracket (3) from the fan
shroud and set the bottle and bracket to the side.
RAIL14SP00456AA 31
43. Remove the bolts securing the fan shroud to the cool-
ing package frame and let the shroud set down resting
on the frame to allow clearance to move the engine
forward.
RAIL14SP00461AA 32
44. Remove the nuts and bolts securing the cross bracket
to the frame.
45. Move the bracket forward to allow clearance to re-
move the engine.
RAIL14SP00458AA 33
48068912 27/10/2016
10.1 [10.001] / 14
23. Engine - Engine and crankcase
46. Remove the front mounting bolts.
RAIL14SP00453AA 34
47. Loosen the frame mounting bolts (1).
48. Remove the bolts (2) securing the mounting bracket
to the engine.
49. Loosen the bolts (3) securing the pump drive to the
mounting brackets.
RAIL14SP00457AA 35
50. Remove the mounting bolts securing the pump drive
to the engine.
RAIL14SP00462AA 36
48068912 27/10/2016
10.1 [10.001] / 15
24. Engine - Engine and crankcase
51. Remove the left hand guard rail.
RAIL14SP00460AA 37
52. Separate the engine from the pump drive.
RAIL14SP00463AA 38
53. Remove the out the left hand side of the machine.
RAIL14SP00454AA 39
48068912 27/10/2016
10.1 [10.001] / 16
25. Engine - Engine and crankcase
Engine - Install
Patriot® 4440 NA
1. Move the engine into position from the left hand side of
the machine.
RAIL14SP00454AA 1
2. Mate the splined shaft from the pump drive to the en-
gine flex plate.
RAIL14SP00463AA 2
3. Assemble the left hand guard rail into position.
RAIL14SP00460AA 3
48068912 27/10/2016
10.1 [10.001] / 17
![Link Product / Engine
Product Market Product Engine
Patriot® 4440 TIER 4B (FINAL)
sprayer [YGT044001 - ]
North America F2CFE613D*B
48068912 27/10/2016](data:image/gif;base64,R0lGODlhAQABAIAAAAAAAP///yH5BAEAAAAALAAAAAABAAEAAAIBRAA7)