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SERVICE MAN UAL
Print No. 84404824B
VX7090
Grape Harvester
NEW HOLLAND
VX7090
REPAIR MANUAL
1
84404824B -- 09 -- 2011
Previous name New name
Up to series 006 Starting from series 007
VX 680 VX 7090
One cab with roll--over--protection structure ā€ROPSā€ will be installed starting from series 014
REPAIR MANUAL
INDEX
Section Description
Specifications
00 Maintenance
05 Preparing the machine
10 Thermal engine
29 Hydrostatic transmission
33 Brakes
35 Hydraulic system
39 Frame
41 Steering
44 Front axle and wheels
50 Cab
55 Electrical system
58 Harvesting equipment
60 Product feeding
74 Cleaning
80 Hoppers
88 Accessories (multipurpose)
Harvesting header for olives
NOTE: this manual contains the description of VX models starting from the first series.
SPECIFICATIONS 1
84404824B -- 09 -- 2011
SPECIFICATIONS
Chapter 1
CONTENTS
Section Description Page
Machine identification data 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Self--propelled machine technical data 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 SPECIFICATIONS
84404824B -- 09 -- 2011
SPECIFICATIONS 3
84404824B -- 09 -- 2011
MACHINE IDENTIFICATION DATA
Model Type Serial no. Machine number
VX 680 665 001 001
Harvesting
equipment
666 001 001
Harvesting
equipment start-
ing from series
002
665 002 001
VX 7090
Self--propelled
and harvesting
equipment
665 007 001
NOTE:the harvesting equipment number is the same as the self--propelled machine one startingfrom series003.
New numbering starting from the installation of cabs with roll--over--protection structure ā€ROPSā€, series 014
H A G 00 665 E 00 014 001
COEX code Free = 00 Type Code letter Free Series Number
A = Manufacturerā€™s label
B = Printed frame number
OPERATORS MANUAL
Reference VX OLIVES Reference VX 7090
84369870 (F) 84234146 (I)
84383525 (GB) 84234147 (GB)
84369872 (SP) 84234148 (F)
84369874 (PO) 84234149 (SP)
84234150 (PO)
REPAIR MANUAL
French: 84404823, English: 84404824, Italian: 84404825, Spanish: 84404826
4 SPECIFICATIONS
84404824B -- 09 -- 2011
HB3
HB2
HB1
H2
DAR E
DAV2
LO1
LO2
DAV1
DAV3
H1
H3
LaAR
LaBr
HB5
V1
La1
HB4
H4
LaBp
HB6
SPECIFICATIONS 5
84404824B -- 09 -- 2011
COMMERCIAL DESCRIPTION VX7090 (1)
Code DIMENSIONS (mm)
H1 Height: harvesting equipment on
the ground
with cab 3635
H2 Harvesting equipment height (2) to the railings 3470
H3 Clearance under rear beam Min.
Max.
2015
2815
H4 Harvesting equipment clearance
under tunnel
Min.
Max.
2015
2815
HB1 Clearance under tilted up hoppers 1660
HB2 Tilting axle height 2080
HB3 Max. height with lifted hopper 5270
HB4 Clearance under the frame 1550--litre hopper 1375
HB5 Height to the roller axis of the emptying link
Machine on ground
5200 mm
4200 mm
from 1325 to 5450
from 1325 to 4010
HB6 Link pivot height 1850
LaBp Link pivot position 1113
LaBr Position of the roller on the link end perpendicular to the ma-
chine axis
5200 mm
4200 mm
from 5100 to 6350
from 4210 to 5350
La1 Max. width
1550--litre hopper and emptying link in road position 3140
La
AR
Outer width
at the rear wheels
(V1 + Gb = La AR)
Tyres 480 / 70 R 28
Tyres 600 / 55 x 30.5
2425 + 495 = 2920
2530 + 600 = 3130
La
AV
Outer width
at the front wheel level on
ground
(V2 + Gb = La AV)
(V2 at ground level)
Tyres 420/70 R 24 2130 + 430 = 2560
E Pitch 3180
Lo 1
Lo 2
Overall length at the cab front
on the link end 4200
on the link end 5200
5840
6540
7540
DAV1
DAV2
Front offset at the cab front
on the link end 4200
on the link end 5200
1050
1750
2750
DAV3 Tool fixing offset 280
DAR Rear offset 1610
-- (1) VX7090 version with hopper and emptying
link
-- (2) noria on the ground
6 SPECIFICATIONS
84404824B -- 09 -- 2011
2015
+ 800
6 7
9
8
10
5
1
4
2
A
C
B
3
F
E
D
SPECIFICATIONS 7
84404824B -- 09 -- 2011
EMPTYING CONVEYOR ON THE RIGHT SIDE AND LEFT HOPPER
Low machine
A Central cross beam of the harvesting equipment
with 200--mm rise
B Sloping correction 800 mm
C Sliding shaking transmission to get a clearance
by 2015 mm under the cover, with harvesting
equipment in low position
D Clearance height under the frame beam,
min. 2015 mm
max. 2815 mm
E Clearance width
at the vegetation entrance 700 mm
F No limit retainer
1 Shaking frame
-- shaking plates
for removable shakers
-- 24 shakers,
22 straight connecting rods
2 elbow connecting rods
-- 240--mm extension
2 Norias
-- 67 large buckets
-- pass to stake--guides
from 195 to 400 mm
3 Lifting retainer
-- on one side
4 Lower extractors
-- dia. 430 mm
-- independent stalk choppers, released in
washing position
5 Shaking drive
-- sliding drive in the centre of the longitudinal
members (at the bottom)
6 Left hopper
-- capacity 1550 litres
-- extractor dia. 638 mm equipped with remov-
able stalk chopper
-- leaf evacuation slide, placed on the side
7 Emptying conveyor extractors
-- extractor dia. 638 mm equipped with remov-
able stalk chopper
-- leaf evacuation slide, placed at the back
8 Harvesting conveyors
-- width 600 mm
9 Transfer conveyor
-- width 450 mm
10 Side emptying conveyor
-- width 350 mm
-- length 4200 or 5200 mm depending on the
version
(only the end length changes)
8 SPECIFICATIONS
84404824B -- 09 -- 2011
H1
H3
LaAR
V1
LaB
H4
HB4
HB3
HB2
HB1
H2
DARE
LO1
DAV1
DAV2
SPECIFICATIONS 9
84404824B -- 09 -- 2011
COMMERCIAL DESCRIPTION VX7090 (2) VX7090 (3)
Self--propelled machine
Code DIMENSIONS (mm)
Height:
H1 (lowered harvesting equipment) with cab 3635 3770
H2 Harvesting equipment height (with noria
on the ground)
to the railings 3470 3470
H3 Clearance under the harvesting equip-
ment beam
Min.
Max.
2015
2815
2215
2815
H4 Clearance under harvesting equipment
tunnel
Min.
Max.
2165
2965
2265
2865
HB1 Clearance under tilted up hoppers 1860 2080
HB2 Tilting axle height 2080 2310
HB3 Max. height with lifted hopper 5270 5500
HB4 Clearance under the frame 1550--litre hopper 1375 1600
LaB Max. width of 2x1550 litres hoppers 3220
La
AR
Outer width
at the rear wheels
(V1 + Gb = La AR)
Tyres 480 / 70 R 28
Tyres 600 / 55 x 30.5
2425 + 495 = 2920
2530 + 600 = 3130
La
AV
Outer width
at the front wheel level on ground
(V2 + Gb = La AV)
(V2 at ground level)
Tyres 420/70 R 24 2130 + 430 = 2560
E Pitch 3180
Lo 1 Overall length at the cab front 5840
DAV1 Front offset at the cab front 1050
DAV2 Tool fixing offset 280
DAR Rear offset 1610
-- (2) VX7090 low version, with two hoppers,
axle clearance 2.00 m
-- (3) VX7090 high version, with two hoppers,
axle clearance 2.20 m
10 SPECIFICATIONS
84404824B -- 09 -- 2011
+ 800
6
5
2165
7
1
24
A
B
C
D
3
F
E
D
SPECIFICATIONS 11
84404824B -- 09 -- 2011
VX7090 WITH TWO HOPPERS, LOW VERSION
AXLE CLEARANCE 2.00 m
A Central cross beam of the harvesting equipment
with 200--mm rise
B Sloping correction 800 mm
C Sliding shaking transmission to get a clearance
by 2165 mm under the cover, with harvesting
equipment in low position
D Max. clearance height limited by the frame front
beam and by the rear cross--piece at
min. 2015 mm
max. 2815 mm
E Clearance width
at the vegetation entrance 700 mm
F No limit retainer
1 Shaking frame
-- shaking plates
for removable shakers
-- 24 shakers,
22 straight connecting rods
2 elbow connecting rods
-- 240--mm extension
2 Norias
-- 67 large buckets
-- pass to stake--guides
from 195 to 400 mm
3 Lifting retainer
-- on one side
4 Lower extractors
-- dia. 430 mm
-- independent stalk choppers, released in
washing position
5 Shaking drive
-- sliding drive placed over the longitudinal
members (at the top)
6 Right and left hoppers
-- capacity 1550 litres
-- extractor dia. 460 mm equipped with remov-
able stalk chopper
-- leaf evacuation slide, placed on the side
7 Harvesting conveyors
-- width 600 mm
12 SPECIFICATIONS
84404824B -- 09 -- 2011
+ 600
2265
1
6
5
7
4
2
B
C
3
A
F
E
D
SPECIFICATIONS 13
84404824B -- 09 -- 2011
VX7090 WITH TWO HOPPERS, HIGH VERSION
AXLE CLEARANCE 2.20 m
A No rise to lift the self--propelled machine by
200 mm
B Sloping correction 600 mm
C Sliding shaking transmission to get a clearance
by 2265 mm under the cover, with harvesting
equipment in low position
D Max. clearance height limited by the frame front
beam and by the rear cross--piece at
min. 2215 mm
max. 2815 mm
E Clearance width
at the vegetation entrance 700 mm
F Retainer, 100 mm, to increase the frame height
by 200 mm
1 Shaking frame
-- shaking plates,
1) standard (compulsory for olives) 34 open-
ings, useful height 1650 mm,
2) optimized for removable shaking
-- 24 shakers,
22 straight connecting rods
2 elbow connecting rods
-- 240--mm extension
2 Norias
-- 67 large buckets
-- pass to stake--guides
from 195 to 400 mm
-- clearance (E) in the entry sheets,
700 mm
3 Lifting retainer
-- on two sides
4 Lower extractors
-- Diameter 430 mm
-- independent stalk choppers, released in
washing position
5 Shaking drive
-- sliding drive placed over the longitudinal
members (at the top)
6 Right and left hoppers
-- capacity 1550 litres
-- extractor dia. 460 mm equipped with remov-
able stalk chopper
-- leaf evacuation slide, placed on the side
7 Harvesting conveyors
-- width 600 mm
14 SPECIFICATIONS
84404824B -- 09 -- 2011
COMMERCIAL DESCRIPTION VX7090
WEIGHTS
PTAC -- Total allowed weight under load (kg) 11000
Partition Front axle (kg)
Rear axle (kg)
4800
6400
Empty weight with
harvesting equipment and
without (with) destemmers
Total from 10040 to 10600
Weight of one wheel (kg) 420/70 R 24
480/70 R 28
600/55 x 30.5
Thermal engine weight (kg)
FEEDING / EXHAUST
Fuel tank Used fuel
Capacity (litres)
Diesel fuel
250
Engine feeding system Direct injection
Air filter Make
Type
DONALDSON
ELB 12--0265
Engine cooling Water capacity (litres)
Fan
20
sucking (2 speeds or 1 speed, depending on
the series)
Cooling fan āˆ… (mm) 610
DRIVE
Pump for engine fan Make
Displacement (cm3/rev.)
Empty operating speed (rpm)
Capacity (l/minute), output 0.9
SAUER
17
2325 (93% of engine speed)
35
Fan motor Make
Displacement (cm3/rev.)
SAUER
12,2
Variable displacement
inching hydraulic pump
Make
Type
Total displacement (cm3/rev.)
REXROTH
A4VG
from 0 to 105
SPECIFICATIONS 15
84404824B -- 09 -- 2011
COMMERCIAL DESCRIPTION VX7090
DRIVE (follows)
Priming pump Displacement (cm3/rev.)
Capacity (l/minute), output 0.9
Speed 2500 rpm
25
56.25
Front wheel motor Make
Type
Displacement (cm3/rev.)
POCLAIN
MS 08
1043
Rear wheel motor Make
Type
Displacement (cm3/rev.)
POCLAIN
MSE 18
2636 (1406/1230)
Max. speed (km/h) in road position 25 km/h
Max. speed in field position 12
Hydraulic oil
Capacity (litres)
Oil type
Total
Reservoir 65
NEW HOLLAND: Hydrosystem 68 or
Hydrosystem 68 BIO S
Conveyor and extractor
pump
Make
Displacement (cm3/rev.)
Idle operating rpm speed
Capacity (l/minute), output 0.9
REXROTH
ā€Load sensingā€ from 0 to 45
2500 (see engine speed)
101.2
Shaking pump Make
Displacement (cm3/rev.)
Idle operating rpm speed
Capacity (l/minute), output 0.9
SAUER
22 or 25
2500 (see engine speed)
50 or 56
Pump
for steering/lifting/hoppers
Make
Displacement (cm3/rev.)
Idle operating rpm speed
Capacity (l/minute), output 0.9
SAUER
14
2325 (93% of engine speed)
29
STEERING Hydrostatic
Type EATON QAMP 146 cm3/rev.
BRAKING SYSTEM
Service brake Supplied by the hydrostatic transmission
Service brake (on one rear wheel) Operated by one pedal and by the steering
Park brake Operated by left manual lever
16 SPECIFICATIONS
84404824B -- 09 -- 2011
COMMERCIAL DESCRIPTION VX7090
TILTING CORRECTION 30%
PLATFORM CAB
Heated and A/C cab
Activated charcoal filter Optional
Board computer D
Pneumatic seat D
Multifunction lever D
LIGHTING AND WARNING LIGHTS
High/low beams 2
Front parking lights 2
Rear parking lights 2
Direction indicator
lights
Front
Rear
Side
2
2
2
Stop lights 2
License plate light 1
Reflector Rear 2
Revolving beacon with cab 2
Supply voltage / battery 12 V / 180 Ah
Alternator 120 A
SPECIFICATIONS 17
84404824B -- 09 -- 2011
COMMERCIAL DESCRIPTION VX7090
HARVESTING EQUIPMENT
HARVESTING HEADER
Type Swinging, self--aligning
Width extending system (mm) SDC shaking
240
Number of shakers 24
Straight/elbow connecting rod 22/2
Shaking start Motor manufacturer
Displacement (cm3/rev.)
Control unit ratio:
Grease: AMBRA
GR75MD
by chain
SAUER
22.8 or 59 *
4/1
1.2 kg
*
Toe--in adjustment from the ground
Amplitude settings 3
Min. clearance under the frame (mm), depending on the
model
from 2015 to 2815
Grape harvesting useful height (mm) 1650
Harvesting tunnel width (mm) 700
Shaking frame width at the front
cross--beams (mm)
In front of the mark 0 = 550 (like VL)
Fully closed = 510
Fully open = 750
RECEIVING / TRANSPORTATION
Noria system Buckets per chain
Type
Synchronization
67
XXL
in field speed
Width of flexible stake--guides (mm) 195 to 400
Tightness length (mm) 2400
Harvesting min. height (mm) 150
Operation Motor manufacturer
Displacement (cm3/rev.)
EATON
500
Harvesting conveyors Width (mm)
Max. operating speed
rpm
Reverse
600
about 750
yes
Single operation Motor manufacturer
Displacement (cm3/rev.)
EATON
31.6
18 SPECIFICATIONS
84404824B -- 09 -- 2011
COMMERCIAL DESCRIPTION VX7090
CLEANING for equipment with 2 hoppers
2 upper extractors with removable
stalk choppers
Diameter (mm)
Operation
Motor manufacturer
Displacement
(cm3/rev.)
460 (2 hoppers)
638 (emptying link)
hydraulic
SAUER
11
2 lower extractors
Diameter (mm)
Operation
Motor manufacturer
Displacement
(cm3/rev.)
430
Hydraulic
SAUER
6
2 independent stalk choppers, en-
abled by shaking
Operation
Motor manufacturer
Displacement
(cm3/rev.)
Rotation direction
Hydraulic
EATON
8,2
reverse to the wheels
HOPPERS
Capacity (litres) 2 x 1550
Electrically--operated distribution auger Control independent of the grape harvester
EQUIPMENT for side link
Left bucket Capacity (litres) 1550
Distribution auger Hydraulic drive
Motor (cm3)
Control by cross belt direction
160
Transfer conveyor Width (mm)
Motor (cm3)
450
46
Side emptying conveyor Width (mm)
Motor
380
46
SECTION 00 -- MAINTENANCE -- CHAPTER 1 1
84404824B -- 09 -- 2011
SECTION 00 -- MAINTENANCE
Chapter 1
CONTENTS
Section Description Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubricant and liquid capacities 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thermal engine maintenance 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Harvesting equipment 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Self--propelled machine 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Machine washing 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydrostatic and hydraulic system maintenance 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Routine maintenance and winter storage 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 SECTION 00 -- MAINTENANCE -- CHAPTER 1
84404824B -- 09 -- 2011
LUBRICANT AND LIQUID
CAPACITIES
Item to be supplied
Quantity
dm3
(litres)
Recommended product
Corresponding
international
classification
Self--propelled machine
grease fittings
AMBRA GR 9
grease
Lithium--calcium based
grease, consistency NLGI 2
Harvesting machine grease fit-
tings
Grease
Food type
24 cartridges
re. 62777339
Noria ECU 1 kg
Shaking ECU 1.2 kg Grease
AMBRA GR 75 MD
NH 720 A
Re. 661874
molybdenum bisulfide grease,
consistency NLGI 2
Engine sump and filter/s
6--cylinder engine
15
Oil
AMBRA MASTERGOLD
HSP
15W -- 40
SAE 15W40
NH 330H
API CI -- 4 CH4
ACEA E3/E5
Reservoir 65 Oil
AMBRA
HYDROSYSTEM 68
ISO 68
DIN 51524 -- part 2
Cooling system 20 AMBRA
AGRIFLU (50%) +
clean water (50%)
NOTE: the integrated joints of the rear shaking flexible connecting rods do not require greasing.
SECTION 00 -- MAINTENANCE -- CHAPTER 1 3
84404824B -- 09 -- 2011
THERMAL ENGINE MAINTENANCE
a) After the first 50 hours
-- Let the engine run until it reaches the stan-
dard operating temperature.
-- Replace diesel oil filter cartridge/s.
-- Check alternator and compressor belt ten-
sion.
Check engine tightness.
b) Every day, or every 10 hours, check:
-- oil level,
-- coolant level,
-- check the cleaning conditions of the radiator
core.
c) Every 400 hours, or before each harvest-
ing season, replace:
-- engine oil,
-- the oil filter cartridge/s;
-- replace diesel oil filter cartridge/s.
-- Check the belt tension.
-- Check the radiator core cleanliness.
-- If the air filter clogging indicator comes on,
clean the main cartridge by compressed air,
blowing inside out.
Be careful not to use a pressure over 6 bar;
shift the nozzle downwards and hold it at
about 3 cm from the paper.
d) Only before each campaign:
-- replace the air filter main cartridge.
NOTE: the diesel oil filter cartridges should be re-
placed more often if the diesel oil conditions require
it.
e) Every 1200 hours
-- adjust the tappets,
-- adjust the injector setting.
4 SECTION 00 -- MAINTENANCE -- CHAPTER 1
84404824B -- 09 -- 2011
1112
9
10
6
5
43
8
7
22
15
2625
2728
1716
1918
21
23
20
24
1 2 3 4 5 6 7 8 9 10 11 12 13 14
15 16 17 18 19 20 21 22 23 24 25 26 27 28
13
1
14
2
29
29
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SECTION 00 -- MAINTENANCE -- CHAPTER 1 5
84404824B -- 09 -- 2011
HARVESTING EQUIPMENT
The greasing ramp is located on the harvesting
equipment central gangway. All these points must be
greased with food--type grease every day, after
washing.
15 Noria control shaft
22 Shaking control shaft
27 -- 28 Right shaking control connecting rod
16 -- 17 Left shaking control connecting rod
25 -- 26 Right shaking plate
18 -- 19 Left shaking plate
9 -- 10 -- 11 -- 12 Right harvesting conveyor
3 -- 4 -- 5 -- 6 Left harvesting conveyor
20 -- 21 -- 23 -- 24 Shaking gauge slide
7 -- 8 Harvesting equipment pivot
22 Right bearing for noria control shaft
1 -- 2 -- 13 -- 14 Transfer conveyor (depending on the
version)
29 Shaking control shaft left bearing (it is installed
only in case of chain drive)
The following parts are not localised:
4 grease fittings for the emptying link (depending on
the version)
1 grease fitting for the emptying link pivot (depending
on the version)
1 grease fitting for the shaking drive
These positions are not localised and should be
greased every 50 hours:
S 2 x 2 grease fittings at the hopper cylinder pi-
vots (depending on the model)
S 2 x 1 grease fittings on the lower stalk
choppers
TOTAL: from 32 to 40 (depending on the model and
on the shaking drive)
SELF--PROPELLED MACHINE
There is no centralized greasing on the self--pro-
pelled machine, thus you need to grease daily only
the following:
-- 2 x 3 grease fittings on the front legs
To grease every 50 hours:
S 2 x 1 grease fitting on the steering cylinder
pivot
S 2 x 2 grease fittings on the steering bar pivots
S 1 grease fitting on steering relay
S 2 x 2 grease fittings on the wheel link pivot
S 2 x 2 grease fittings on the rear lifting cylinder
TOTAL: 19
6 SECTION 00 -- MAINTENANCE -- CHAPTER 1
84404824B -- 09 -- 2011
B
A
Hydraulic filter cover
During reassembly, pay attention to the assembly
direction:
-- the (A) side with only one arrow on the cover
must be directed towards the return line.
-- the (B) side with two arrows on the cover must be
directed towards the intake lines.
SECTION 00 -- MAINTENANCE -- CHAPTER 1 7
84404824B -- 09 -- 2011
MACHINE WASHING
To avoid sugar deposits and harvesting equipment
clogging and to preserve the harvesting quality, the
machine must be washed once or more times a day,
especially after its utilization.
The tractor unit should be cleaned with the engine at
a standstill, but for proper cleaning of the harvester
unit it is necessary to operate the norias, conveyors
and extractor fans with the machine in a permanent
location. This is anyway a departure from the gen-
eral safety requirements specified in the Oper-
atorā€™s manual.
This operation requires thus a special care and the
absolute compliance with the following precautions:
S first of all, this operation must be made by a
single operator, skilled in the control of this
machine.
S The machine should be at a standstill, in-
side a suitable washing area, if possible as-
phalted and levelled, by at least 5x8 m, with
a water draining system, complying with the
regulations as for environmental preserva-
tion.
The washing area should be equipped as follows:
S a hose having a minimum diameter by 35
mm, long enough for cleaning the machine
all around;
S a sufficient water flow to get a 2--m water jet,
or a motor--pump unit with high capacity, with
a water reserve of 3--4 m#;
S an adjustable nozzle to direct the water jet to
about 5 m;
S a ladder about 3.5--m high and a hook about
0.7--m long.
NOTE: the use of a high pressure cleaning machine
is definitely not recommended.
MACHINE ARRANGEMENT FOR WASHING
AT THE END OF THE CAMPAIGN
Before emptying the last hoppers, stop the thermal
engine.
-- Alight from the driverā€™s seat, gain access to the
inside of the harvester and cause any build--up of
crop around the shaker plates and on the rear
frame to fall into the buckets.
-- Move all the machine round and, starting from
below, remove all the accumulated dirt or scrap
material.
-- Climb onto the driverā€™s seat and start up the en-
gine, the extractor fans and the conveyors. Place
the norias in the cleaning position. Run the en-
gine for 10 seconds, then empty the hoppers.
8 SECTION 00 -- MAINTENANCE -- CHAPTER 1
84404824B -- 09 -- 2011
WASHING (in the washing area)
After entering the washing area, lower the machine
to about 10 cm from the ground and tilt the hoppers
fully. Make sure the inching lever isin neutral, engage
the hand brake, stop the thermal engine, get off the
driverā€™s seat and position the hopper safety stops.
-- Place the ladder in the machine rearside toreach
the upper part of the rear arch; from this position,
drop the clogged or deposited sarments around
the plastic cover and in the nearby area, using
the hook.
-- Then, move the ladder and place it against the
pipe fastening the side plates, to release the
elastic bands holding the side plates and let the
accumulated residues fall down.
Make sure that the plate upper part folds cor-
rectly against the lower one, to prevent it
from being trapped in the hoppers during til-
ting.This operation must be carried out on
both machine sides.
This operation must be carried out on both ma-
chine sides.
-- Put the ladder away and remove the hopper
stops.
-- Detach the elastic bands from the rear sealing
plates and remove any debris trapped behind.
-- Remove the possible plastic caps closing the
noria rear lower part.
-- Climb onto the driverā€™s seat and operate the en-
gine at medium speed, lower the hoppers, en-
gage the extractor fans and conveyors, then
place the norias in the washing position.
-- Get off the driverā€™s seat leaving the harvesting
equipment in operation.
WARNING: this is a departure from
the general safety requirements specified in the
Operatorā€™s Manual.
-- Open the water supply valve, pick up the hose
without the nozzle and climb onto the harvesting
equipment platform located behind the driverā€™s
seat. From there, wash the top of the machine,
the conveyors, the hopper augers, the norias,
etc. for about 10 minutes.
-- Get off the machine and, starting from the
ground, clean, from the harvesting machine front
part, the tunnel inner part:
S cloth, shaking frame, shakers;
S pour in water in the right and left front deflec-
tors, through the special openings.
-- Now go to the back of the machine, open the sa-
loon doors and clean the rear part of the harvest-
ing tunnel:
S the shaking frame assembly, washing in par-
ticular the shaker connecting rods;
S the plates and the lower sealing sheets.
-- Pour in water through the side openings of the
conveyor cases.
-- Spray a lot of water in the hoods of the lower ex-
tractors, remaining at a sufficient distance from
the stalk choppers.
DANGER: the extractor rotors are
fitted with stalk chopper knives.
Do not try and fit the pipe or the nozzle when the
thermal engine is running.

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New holland vx7090 grape harvester service repair manual

  • 1. SERVICE MAN UAL Print No. 84404824B VX7090 Grape Harvester
  • 3. 1 84404824B -- 09 -- 2011 Previous name New name Up to series 006 Starting from series 007 VX 680 VX 7090 One cab with roll--over--protection structure ā€ROPSā€ will be installed starting from series 014 REPAIR MANUAL INDEX Section Description Specifications 00 Maintenance 05 Preparing the machine 10 Thermal engine 29 Hydrostatic transmission 33 Brakes 35 Hydraulic system 39 Frame 41 Steering 44 Front axle and wheels 50 Cab 55 Electrical system 58 Harvesting equipment 60 Product feeding 74 Cleaning 80 Hoppers 88 Accessories (multipurpose) Harvesting header for olives NOTE: this manual contains the description of VX models starting from the first series.
  • 4. SPECIFICATIONS 1 84404824B -- 09 -- 2011 SPECIFICATIONS Chapter 1 CONTENTS Section Description Page Machine identification data 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Self--propelled machine technical data 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • 6. SPECIFICATIONS 3 84404824B -- 09 -- 2011 MACHINE IDENTIFICATION DATA Model Type Serial no. Machine number VX 680 665 001 001 Harvesting equipment 666 001 001 Harvesting equipment start- ing from series 002 665 002 001 VX 7090 Self--propelled and harvesting equipment 665 007 001 NOTE:the harvesting equipment number is the same as the self--propelled machine one startingfrom series003. New numbering starting from the installation of cabs with roll--over--protection structure ā€ROPSā€, series 014 H A G 00 665 E 00 014 001 COEX code Free = 00 Type Code letter Free Series Number A = Manufacturerā€™s label B = Printed frame number OPERATORS MANUAL Reference VX OLIVES Reference VX 7090 84369870 (F) 84234146 (I) 84383525 (GB) 84234147 (GB) 84369872 (SP) 84234148 (F) 84369874 (PO) 84234149 (SP) 84234150 (PO) REPAIR MANUAL French: 84404823, English: 84404824, Italian: 84404825, Spanish: 84404826
  • 7. 4 SPECIFICATIONS 84404824B -- 09 -- 2011 HB3 HB2 HB1 H2 DAR E DAV2 LO1 LO2 DAV1 DAV3 H1 H3 LaAR LaBr HB5 V1 La1 HB4 H4 LaBp HB6
  • 8. SPECIFICATIONS 5 84404824B -- 09 -- 2011 COMMERCIAL DESCRIPTION VX7090 (1) Code DIMENSIONS (mm) H1 Height: harvesting equipment on the ground with cab 3635 H2 Harvesting equipment height (2) to the railings 3470 H3 Clearance under rear beam Min. Max. 2015 2815 H4 Harvesting equipment clearance under tunnel Min. Max. 2015 2815 HB1 Clearance under tilted up hoppers 1660 HB2 Tilting axle height 2080 HB3 Max. height with lifted hopper 5270 HB4 Clearance under the frame 1550--litre hopper 1375 HB5 Height to the roller axis of the emptying link Machine on ground 5200 mm 4200 mm from 1325 to 5450 from 1325 to 4010 HB6 Link pivot height 1850 LaBp Link pivot position 1113 LaBr Position of the roller on the link end perpendicular to the ma- chine axis 5200 mm 4200 mm from 5100 to 6350 from 4210 to 5350 La1 Max. width 1550--litre hopper and emptying link in road position 3140 La AR Outer width at the rear wheels (V1 + Gb = La AR) Tyres 480 / 70 R 28 Tyres 600 / 55 x 30.5 2425 + 495 = 2920 2530 + 600 = 3130 La AV Outer width at the front wheel level on ground (V2 + Gb = La AV) (V2 at ground level) Tyres 420/70 R 24 2130 + 430 = 2560 E Pitch 3180 Lo 1 Lo 2 Overall length at the cab front on the link end 4200 on the link end 5200 5840 6540 7540 DAV1 DAV2 Front offset at the cab front on the link end 4200 on the link end 5200 1050 1750 2750 DAV3 Tool fixing offset 280 DAR Rear offset 1610 -- (1) VX7090 version with hopper and emptying link -- (2) noria on the ground
  • 9. 6 SPECIFICATIONS 84404824B -- 09 -- 2011 2015 + 800 6 7 9 8 10 5 1 4 2 A C B 3 F E D
  • 10. SPECIFICATIONS 7 84404824B -- 09 -- 2011 EMPTYING CONVEYOR ON THE RIGHT SIDE AND LEFT HOPPER Low machine A Central cross beam of the harvesting equipment with 200--mm rise B Sloping correction 800 mm C Sliding shaking transmission to get a clearance by 2015 mm under the cover, with harvesting equipment in low position D Clearance height under the frame beam, min. 2015 mm max. 2815 mm E Clearance width at the vegetation entrance 700 mm F No limit retainer 1 Shaking frame -- shaking plates for removable shakers -- 24 shakers, 22 straight connecting rods 2 elbow connecting rods -- 240--mm extension 2 Norias -- 67 large buckets -- pass to stake--guides from 195 to 400 mm 3 Lifting retainer -- on one side 4 Lower extractors -- dia. 430 mm -- independent stalk choppers, released in washing position 5 Shaking drive -- sliding drive in the centre of the longitudinal members (at the bottom) 6 Left hopper -- capacity 1550 litres -- extractor dia. 638 mm equipped with remov- able stalk chopper -- leaf evacuation slide, placed on the side 7 Emptying conveyor extractors -- extractor dia. 638 mm equipped with remov- able stalk chopper -- leaf evacuation slide, placed at the back 8 Harvesting conveyors -- width 600 mm 9 Transfer conveyor -- width 450 mm 10 Side emptying conveyor -- width 350 mm -- length 4200 or 5200 mm depending on the version (only the end length changes)
  • 11. 8 SPECIFICATIONS 84404824B -- 09 -- 2011 H1 H3 LaAR V1 LaB H4 HB4 HB3 HB2 HB1 H2 DARE LO1 DAV1 DAV2
  • 12. SPECIFICATIONS 9 84404824B -- 09 -- 2011 COMMERCIAL DESCRIPTION VX7090 (2) VX7090 (3) Self--propelled machine Code DIMENSIONS (mm) Height: H1 (lowered harvesting equipment) with cab 3635 3770 H2 Harvesting equipment height (with noria on the ground) to the railings 3470 3470 H3 Clearance under the harvesting equip- ment beam Min. Max. 2015 2815 2215 2815 H4 Clearance under harvesting equipment tunnel Min. Max. 2165 2965 2265 2865 HB1 Clearance under tilted up hoppers 1860 2080 HB2 Tilting axle height 2080 2310 HB3 Max. height with lifted hopper 5270 5500 HB4 Clearance under the frame 1550--litre hopper 1375 1600 LaB Max. width of 2x1550 litres hoppers 3220 La AR Outer width at the rear wheels (V1 + Gb = La AR) Tyres 480 / 70 R 28 Tyres 600 / 55 x 30.5 2425 + 495 = 2920 2530 + 600 = 3130 La AV Outer width at the front wheel level on ground (V2 + Gb = La AV) (V2 at ground level) Tyres 420/70 R 24 2130 + 430 = 2560 E Pitch 3180 Lo 1 Overall length at the cab front 5840 DAV1 Front offset at the cab front 1050 DAV2 Tool fixing offset 280 DAR Rear offset 1610 -- (2) VX7090 low version, with two hoppers, axle clearance 2.00 m -- (3) VX7090 high version, with two hoppers, axle clearance 2.20 m
  • 13. 10 SPECIFICATIONS 84404824B -- 09 -- 2011 + 800 6 5 2165 7 1 24 A B C D 3 F E D
  • 14. SPECIFICATIONS 11 84404824B -- 09 -- 2011 VX7090 WITH TWO HOPPERS, LOW VERSION AXLE CLEARANCE 2.00 m A Central cross beam of the harvesting equipment with 200--mm rise B Sloping correction 800 mm C Sliding shaking transmission to get a clearance by 2165 mm under the cover, with harvesting equipment in low position D Max. clearance height limited by the frame front beam and by the rear cross--piece at min. 2015 mm max. 2815 mm E Clearance width at the vegetation entrance 700 mm F No limit retainer 1 Shaking frame -- shaking plates for removable shakers -- 24 shakers, 22 straight connecting rods 2 elbow connecting rods -- 240--mm extension 2 Norias -- 67 large buckets -- pass to stake--guides from 195 to 400 mm 3 Lifting retainer -- on one side 4 Lower extractors -- dia. 430 mm -- independent stalk choppers, released in washing position 5 Shaking drive -- sliding drive placed over the longitudinal members (at the top) 6 Right and left hoppers -- capacity 1550 litres -- extractor dia. 460 mm equipped with remov- able stalk chopper -- leaf evacuation slide, placed on the side 7 Harvesting conveyors -- width 600 mm
  • 15. 12 SPECIFICATIONS 84404824B -- 09 -- 2011 + 600 2265 1 6 5 7 4 2 B C 3 A F E D
  • 16. SPECIFICATIONS 13 84404824B -- 09 -- 2011 VX7090 WITH TWO HOPPERS, HIGH VERSION AXLE CLEARANCE 2.20 m A No rise to lift the self--propelled machine by 200 mm B Sloping correction 600 mm C Sliding shaking transmission to get a clearance by 2265 mm under the cover, with harvesting equipment in low position D Max. clearance height limited by the frame front beam and by the rear cross--piece at min. 2215 mm max. 2815 mm E Clearance width at the vegetation entrance 700 mm F Retainer, 100 mm, to increase the frame height by 200 mm 1 Shaking frame -- shaking plates, 1) standard (compulsory for olives) 34 open- ings, useful height 1650 mm, 2) optimized for removable shaking -- 24 shakers, 22 straight connecting rods 2 elbow connecting rods -- 240--mm extension 2 Norias -- 67 large buckets -- pass to stake--guides from 195 to 400 mm -- clearance (E) in the entry sheets, 700 mm 3 Lifting retainer -- on two sides 4 Lower extractors -- Diameter 430 mm -- independent stalk choppers, released in washing position 5 Shaking drive -- sliding drive placed over the longitudinal members (at the top) 6 Right and left hoppers -- capacity 1550 litres -- extractor dia. 460 mm equipped with remov- able stalk chopper -- leaf evacuation slide, placed on the side 7 Harvesting conveyors -- width 600 mm
  • 17. 14 SPECIFICATIONS 84404824B -- 09 -- 2011 COMMERCIAL DESCRIPTION VX7090 WEIGHTS PTAC -- Total allowed weight under load (kg) 11000 Partition Front axle (kg) Rear axle (kg) 4800 6400 Empty weight with harvesting equipment and without (with) destemmers Total from 10040 to 10600 Weight of one wheel (kg) 420/70 R 24 480/70 R 28 600/55 x 30.5 Thermal engine weight (kg) FEEDING / EXHAUST Fuel tank Used fuel Capacity (litres) Diesel fuel 250 Engine feeding system Direct injection Air filter Make Type DONALDSON ELB 12--0265 Engine cooling Water capacity (litres) Fan 20 sucking (2 speeds or 1 speed, depending on the series) Cooling fan āˆ… (mm) 610 DRIVE Pump for engine fan Make Displacement (cm3/rev.) Empty operating speed (rpm) Capacity (l/minute), output 0.9 SAUER 17 2325 (93% of engine speed) 35 Fan motor Make Displacement (cm3/rev.) SAUER 12,2 Variable displacement inching hydraulic pump Make Type Total displacement (cm3/rev.) REXROTH A4VG from 0 to 105
  • 18. SPECIFICATIONS 15 84404824B -- 09 -- 2011 COMMERCIAL DESCRIPTION VX7090 DRIVE (follows) Priming pump Displacement (cm3/rev.) Capacity (l/minute), output 0.9 Speed 2500 rpm 25 56.25 Front wheel motor Make Type Displacement (cm3/rev.) POCLAIN MS 08 1043 Rear wheel motor Make Type Displacement (cm3/rev.) POCLAIN MSE 18 2636 (1406/1230) Max. speed (km/h) in road position 25 km/h Max. speed in field position 12 Hydraulic oil Capacity (litres) Oil type Total Reservoir 65 NEW HOLLAND: Hydrosystem 68 or Hydrosystem 68 BIO S Conveyor and extractor pump Make Displacement (cm3/rev.) Idle operating rpm speed Capacity (l/minute), output 0.9 REXROTH ā€Load sensingā€ from 0 to 45 2500 (see engine speed) 101.2 Shaking pump Make Displacement (cm3/rev.) Idle operating rpm speed Capacity (l/minute), output 0.9 SAUER 22 or 25 2500 (see engine speed) 50 or 56 Pump for steering/lifting/hoppers Make Displacement (cm3/rev.) Idle operating rpm speed Capacity (l/minute), output 0.9 SAUER 14 2325 (93% of engine speed) 29 STEERING Hydrostatic Type EATON QAMP 146 cm3/rev. BRAKING SYSTEM Service brake Supplied by the hydrostatic transmission Service brake (on one rear wheel) Operated by one pedal and by the steering Park brake Operated by left manual lever
  • 19. 16 SPECIFICATIONS 84404824B -- 09 -- 2011 COMMERCIAL DESCRIPTION VX7090 TILTING CORRECTION 30% PLATFORM CAB Heated and A/C cab Activated charcoal filter Optional Board computer D Pneumatic seat D Multifunction lever D LIGHTING AND WARNING LIGHTS High/low beams 2 Front parking lights 2 Rear parking lights 2 Direction indicator lights Front Rear Side 2 2 2 Stop lights 2 License plate light 1 Reflector Rear 2 Revolving beacon with cab 2 Supply voltage / battery 12 V / 180 Ah Alternator 120 A
  • 20. SPECIFICATIONS 17 84404824B -- 09 -- 2011 COMMERCIAL DESCRIPTION VX7090 HARVESTING EQUIPMENT HARVESTING HEADER Type Swinging, self--aligning Width extending system (mm) SDC shaking 240 Number of shakers 24 Straight/elbow connecting rod 22/2 Shaking start Motor manufacturer Displacement (cm3/rev.) Control unit ratio: Grease: AMBRA GR75MD by chain SAUER 22.8 or 59 * 4/1 1.2 kg * Toe--in adjustment from the ground Amplitude settings 3 Min. clearance under the frame (mm), depending on the model from 2015 to 2815 Grape harvesting useful height (mm) 1650 Harvesting tunnel width (mm) 700 Shaking frame width at the front cross--beams (mm) In front of the mark 0 = 550 (like VL) Fully closed = 510 Fully open = 750 RECEIVING / TRANSPORTATION Noria system Buckets per chain Type Synchronization 67 XXL in field speed Width of flexible stake--guides (mm) 195 to 400 Tightness length (mm) 2400 Harvesting min. height (mm) 150 Operation Motor manufacturer Displacement (cm3/rev.) EATON 500 Harvesting conveyors Width (mm) Max. operating speed rpm Reverse 600 about 750 yes Single operation Motor manufacturer Displacement (cm3/rev.) EATON 31.6
  • 21. 18 SPECIFICATIONS 84404824B -- 09 -- 2011 COMMERCIAL DESCRIPTION VX7090 CLEANING for equipment with 2 hoppers 2 upper extractors with removable stalk choppers Diameter (mm) Operation Motor manufacturer Displacement (cm3/rev.) 460 (2 hoppers) 638 (emptying link) hydraulic SAUER 11 2 lower extractors Diameter (mm) Operation Motor manufacturer Displacement (cm3/rev.) 430 Hydraulic SAUER 6 2 independent stalk choppers, en- abled by shaking Operation Motor manufacturer Displacement (cm3/rev.) Rotation direction Hydraulic EATON 8,2 reverse to the wheels HOPPERS Capacity (litres) 2 x 1550 Electrically--operated distribution auger Control independent of the grape harvester EQUIPMENT for side link Left bucket Capacity (litres) 1550 Distribution auger Hydraulic drive Motor (cm3) Control by cross belt direction 160 Transfer conveyor Width (mm) Motor (cm3) 450 46 Side emptying conveyor Width (mm) Motor 380 46
  • 22. SECTION 00 -- MAINTENANCE -- CHAPTER 1 1 84404824B -- 09 -- 2011 SECTION 00 -- MAINTENANCE Chapter 1 CONTENTS Section Description Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lubricant and liquid capacities 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Thermal engine maintenance 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Harvesting equipment 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Self--propelled machine 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Machine washing 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydrostatic and hydraulic system maintenance 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Routine maintenance and winter storage 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • 23. 2 SECTION 00 -- MAINTENANCE -- CHAPTER 1 84404824B -- 09 -- 2011 LUBRICANT AND LIQUID CAPACITIES Item to be supplied Quantity dm3 (litres) Recommended product Corresponding international classification Self--propelled machine grease fittings AMBRA GR 9 grease Lithium--calcium based grease, consistency NLGI 2 Harvesting machine grease fit- tings Grease Food type 24 cartridges re. 62777339 Noria ECU 1 kg Shaking ECU 1.2 kg Grease AMBRA GR 75 MD NH 720 A Re. 661874 molybdenum bisulfide grease, consistency NLGI 2 Engine sump and filter/s 6--cylinder engine 15 Oil AMBRA MASTERGOLD HSP 15W -- 40 SAE 15W40 NH 330H API CI -- 4 CH4 ACEA E3/E5 Reservoir 65 Oil AMBRA HYDROSYSTEM 68 ISO 68 DIN 51524 -- part 2 Cooling system 20 AMBRA AGRIFLU (50%) + clean water (50%) NOTE: the integrated joints of the rear shaking flexible connecting rods do not require greasing.
  • 24. SECTION 00 -- MAINTENANCE -- CHAPTER 1 3 84404824B -- 09 -- 2011 THERMAL ENGINE MAINTENANCE a) After the first 50 hours -- Let the engine run until it reaches the stan- dard operating temperature. -- Replace diesel oil filter cartridge/s. -- Check alternator and compressor belt ten- sion. Check engine tightness. b) Every day, or every 10 hours, check: -- oil level, -- coolant level, -- check the cleaning conditions of the radiator core. c) Every 400 hours, or before each harvest- ing season, replace: -- engine oil, -- the oil filter cartridge/s; -- replace diesel oil filter cartridge/s. -- Check the belt tension. -- Check the radiator core cleanliness. -- If the air filter clogging indicator comes on, clean the main cartridge by compressed air, blowing inside out. Be careful not to use a pressure over 6 bar; shift the nozzle downwards and hold it at about 3 cm from the paper. d) Only before each campaign: -- replace the air filter main cartridge. NOTE: the diesel oil filter cartridges should be re- placed more often if the diesel oil conditions require it. e) Every 1200 hours -- adjust the tappets, -- adjust the injector setting.
  • 25. 4 SECTION 00 -- MAINTENANCE -- CHAPTER 1 84404824B -- 09 -- 2011 1112 9 10 6 5 43 8 7 22 15 2625 2728 1716 1918 21 23 20 24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 13 1 14 2 29 29
  • 26. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 27. SECTION 00 -- MAINTENANCE -- CHAPTER 1 5 84404824B -- 09 -- 2011 HARVESTING EQUIPMENT The greasing ramp is located on the harvesting equipment central gangway. All these points must be greased with food--type grease every day, after washing. 15 Noria control shaft 22 Shaking control shaft 27 -- 28 Right shaking control connecting rod 16 -- 17 Left shaking control connecting rod 25 -- 26 Right shaking plate 18 -- 19 Left shaking plate 9 -- 10 -- 11 -- 12 Right harvesting conveyor 3 -- 4 -- 5 -- 6 Left harvesting conveyor 20 -- 21 -- 23 -- 24 Shaking gauge slide 7 -- 8 Harvesting equipment pivot 22 Right bearing for noria control shaft 1 -- 2 -- 13 -- 14 Transfer conveyor (depending on the version) 29 Shaking control shaft left bearing (it is installed only in case of chain drive) The following parts are not localised: 4 grease fittings for the emptying link (depending on the version) 1 grease fitting for the emptying link pivot (depending on the version) 1 grease fitting for the shaking drive These positions are not localised and should be greased every 50 hours: S 2 x 2 grease fittings at the hopper cylinder pi- vots (depending on the model) S 2 x 1 grease fittings on the lower stalk choppers TOTAL: from 32 to 40 (depending on the model and on the shaking drive) SELF--PROPELLED MACHINE There is no centralized greasing on the self--pro- pelled machine, thus you need to grease daily only the following: -- 2 x 3 grease fittings on the front legs To grease every 50 hours: S 2 x 1 grease fitting on the steering cylinder pivot S 2 x 2 grease fittings on the steering bar pivots S 1 grease fitting on steering relay S 2 x 2 grease fittings on the wheel link pivot S 2 x 2 grease fittings on the rear lifting cylinder TOTAL: 19
  • 28. 6 SECTION 00 -- MAINTENANCE -- CHAPTER 1 84404824B -- 09 -- 2011 B A Hydraulic filter cover During reassembly, pay attention to the assembly direction: -- the (A) side with only one arrow on the cover must be directed towards the return line. -- the (B) side with two arrows on the cover must be directed towards the intake lines.
  • 29. SECTION 00 -- MAINTENANCE -- CHAPTER 1 7 84404824B -- 09 -- 2011 MACHINE WASHING To avoid sugar deposits and harvesting equipment clogging and to preserve the harvesting quality, the machine must be washed once or more times a day, especially after its utilization. The tractor unit should be cleaned with the engine at a standstill, but for proper cleaning of the harvester unit it is necessary to operate the norias, conveyors and extractor fans with the machine in a permanent location. This is anyway a departure from the gen- eral safety requirements specified in the Oper- atorā€™s manual. This operation requires thus a special care and the absolute compliance with the following precautions: S first of all, this operation must be made by a single operator, skilled in the control of this machine. S The machine should be at a standstill, in- side a suitable washing area, if possible as- phalted and levelled, by at least 5x8 m, with a water draining system, complying with the regulations as for environmental preserva- tion. The washing area should be equipped as follows: S a hose having a minimum diameter by 35 mm, long enough for cleaning the machine all around; S a sufficient water flow to get a 2--m water jet, or a motor--pump unit with high capacity, with a water reserve of 3--4 m#; S an adjustable nozzle to direct the water jet to about 5 m; S a ladder about 3.5--m high and a hook about 0.7--m long. NOTE: the use of a high pressure cleaning machine is definitely not recommended. MACHINE ARRANGEMENT FOR WASHING AT THE END OF THE CAMPAIGN Before emptying the last hoppers, stop the thermal engine. -- Alight from the driverā€™s seat, gain access to the inside of the harvester and cause any build--up of crop around the shaker plates and on the rear frame to fall into the buckets. -- Move all the machine round and, starting from below, remove all the accumulated dirt or scrap material. -- Climb onto the driverā€™s seat and start up the en- gine, the extractor fans and the conveyors. Place the norias in the cleaning position. Run the en- gine for 10 seconds, then empty the hoppers.
  • 30. 8 SECTION 00 -- MAINTENANCE -- CHAPTER 1 84404824B -- 09 -- 2011 WASHING (in the washing area) After entering the washing area, lower the machine to about 10 cm from the ground and tilt the hoppers fully. Make sure the inching lever isin neutral, engage the hand brake, stop the thermal engine, get off the driverā€™s seat and position the hopper safety stops. -- Place the ladder in the machine rearside toreach the upper part of the rear arch; from this position, drop the clogged or deposited sarments around the plastic cover and in the nearby area, using the hook. -- Then, move the ladder and place it against the pipe fastening the side plates, to release the elastic bands holding the side plates and let the accumulated residues fall down. Make sure that the plate upper part folds cor- rectly against the lower one, to prevent it from being trapped in the hoppers during til- ting.This operation must be carried out on both machine sides. This operation must be carried out on both ma- chine sides. -- Put the ladder away and remove the hopper stops. -- Detach the elastic bands from the rear sealing plates and remove any debris trapped behind. -- Remove the possible plastic caps closing the noria rear lower part. -- Climb onto the driverā€™s seat and operate the en- gine at medium speed, lower the hoppers, en- gage the extractor fans and conveyors, then place the norias in the washing position. -- Get off the driverā€™s seat leaving the harvesting equipment in operation. WARNING: this is a departure from the general safety requirements specified in the Operatorā€™s Manual. -- Open the water supply valve, pick up the hose without the nozzle and climb onto the harvesting equipment platform located behind the driverā€™s seat. From there, wash the top of the machine, the conveyors, the hopper augers, the norias, etc. for about 10 minutes. -- Get off the machine and, starting from the ground, clean, from the harvesting machine front part, the tunnel inner part: S cloth, shaking frame, shakers; S pour in water in the right and left front deflec- tors, through the special openings. -- Now go to the back of the machine, open the sa- loon doors and clean the rear part of the harvest- ing tunnel: S the shaking frame assembly, washing in par- ticular the shaker connecting rods; S the plates and the lower sealing sheets. -- Pour in water through the side openings of the conveyor cases. -- Spray a lot of water in the hoods of the lower ex- tractors, remaining at a sufficient distance from the stalk choppers. DANGER: the extractor rotors are fitted with stalk chopper knives. Do not try and fit the pipe or the nozzle when the thermal engine is running.