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87018730 6/02 2002 NEW HOLLAND NORTH AMERICA, INC.
Printed In U.S.A.
70/70A SERIES REPAIR MANUAL
COMPLETE CONTENTS
SECTION 00 - GENERAL INFORMATION 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 10 - ENGINE 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 21 - TRANSMISSION 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 23 - DRIVE LINES 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 25 - FRONT MECHANICAL DRIVE 12. . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 27 - REAR DRIVE AXLE 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 31 - POWER TAKE-OFF 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 33 - BRAKES AND CONTROLS 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 35 - HYDRAULIC SYSTEMS 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 41 - STEERING 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 44 - TWO-WHEEL DRIVE AXLE AND WHEELS 30. . . . . . . . . . . . . . .
SECTION 50 - CLIMATE CONTROL 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 55 - ELECTRICAL SYSTEMS 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 90 - PLATFORM, CAB, AND BODYWORK 40. . . . . . . . . . . . . . . . . . . .
The following pages are the collation of the contents pages from each section and
chapter of the 70/70A Series Repair manual.
The sections used through out all New Holland product Repair manuals may not be
used for each product. Each Repair manual will be made up of one or several books.
Each book will be labeled as to which sections are in the overall Repair manual and
which sections are in each book.
The sections listed above are the sections utilized for the 70/70A Series Tractors.
SECTION 00 -- GENERAL INFORMATION -- CHAPTER 1
00-2
FOREWORD
Appropriate service methods and correct repair procedures are essential for the safe, reliable operation of all
equipment, as well as the personal safety of the individual performing the repair.
This Service Manual provides troubleshooting, overhaul, and pressure-testing instructions using recommended
procedures and equipment. Following these instructions will ensure the safe, efficient, and timely completion of
the service or repair.
There are numerous variations in procedures, techniques, tools, and parts for servicing machines, as well as in
the skill of the individual doing the work. This manual cannot possibly anticipate all such variations and provide
advice or cautions as to each. Accordingly, anyone who departs from the instructions provided in this manual
must first establish that their personal safety, the safety of others, and the integrity of the machine will not be com-
promised by the choice of methods, tools or parts.
The manual is divided into sections which are subdivided into chapters. Each chapter contains information on
general operating principles, detailed inspection, overhaul and, where applicable, specific troubleshooting, spe-
cial tools, and specifications.
Any reference in this manual to right, left, rear, front, top, or bottom is as viewed from the operator’s seat, looking
forward.
All data and illustrations in this manual are subject to variations in build specification. This information was correct
at the time of issue, but New Holland policy is one of continuous improvement, and the right to change specifica-
tions, equipment, or design at any time, without notice, is reserved.
SECTION 00 -- GENERAL INFORMATION -- CHAPTER 1
00-3
PRECAUTIONARY STATEMENTS
PERSONAL SAFETY
Throughout this manual and on machine decals, you will find precautionary statements (“CAUTION”,
“WARNING”, and “DANGER”) followed by specific instructions. These precautions are intended for the personal
safety of you and those working with you. Please take the time to read them.
CAUTION
The word “CAUTION” is used where a safe behavioral practice according to operating and maintenance
instructions and common safety practices will protect the operator and others from accident
involvement.
WARNING
The word “WARNING” denotes a potential or hidden hazard which has a potential for serious injury. It
is used to warn operators and others to exercise every appropriate means to avoid a surprise
involvement with machinery.
DANGER
The word “DANGER” denotes a forbidden practice in connection with a serious hazard.
FAILURE TO FOLLOW THE “CAUTION”, “WARNING”, AND “DANGER” INSTRUCTIONS MAY RESULT IN
SERIOUS BODILY INJURY OR DEATH.
MACHINE SAFETY
Additional precautionary statements (“ATTENTION” and “IMPORTANT”) are followed by specific instructions.
These statements are intended for machine safety.
ATTENTION: The word “ATTENTION” is used to warn the operator of potential machine damage if a certain
procedure is not followed.
IMPORTANT: The word “IMPORTANT” is used to inform the reader of something he needs to know to prevent
minor machine damage if a certain procedure is not followed.
SECTION 00 -- GENERAL INFORMATION -- CHAPTER 1
00-4
SAFETY PRECAUTIONS
Practically all service work involves the need to drive
the tractor. The operator’s manual, supplied with
each tractor, contains detailed safety precautions
relating to driving, operating, and servicing that
tractor. These precautions are as applicable to the
service technician as they are to the operator and
should be read, understood and practiced by all
personnel.
Prior to undertaking any maintenance, repair,
overhaul, dismantling or reassembly operations,
whether within a workshop facility or in the field,
consideration should be given to factors that may
have an effect upon safety, not only upon the
mechanic carrying out the work, but also upon
bystanders.
PERSONAL CONSIDERATIONS
The wrong clothes or carelessness in dress can
cause accidents. Check to see that you are suitable
clothed.
Some jobs require special protective equipment.
Skin Protection
Used motor oil may cause skin cancer. Follow work
practices that minimize the amount of skin exposed
and length of time used oil stays on your skin.
Eye Protection
The smallest eye injury may cause loss of vision.
Injury can be avoided by wearing eye protection
when engaged in chiselling, grinding, discing,
welding, and painting.
Breathing Protection
Fumes, dust, and paint spray are unpleasant and
harmful. These can be avoided by wearing
respiratory protection.
Hearing Protection
Loud noise may damage your hearing, and the
greater the exposure the worse the damage. If the
noise is excessive, wear ear protection.
Lifting Protection
Avoid injury by correctly handling components. Make
sure you are capable of lifting the object. If in doubt
get help.
Hand Protection
It is advisable to use a protective cream before work
to prevent irritation and skin contamination. After
work clean your hands with soap and water. Solvents
such as mineral spirit and kerosene may harm the
skin.
Foot Protection
Substantial or protective footwear with reinforced toe
caps will protect your feet from falling objects.
Additionally, oil-resistant soles will help to avoid
slipping.
Special Clothing
For certain work it may be necessary to wear flame
or acid-resistant clothing.
EQUIPMENT CONSIDERATIONS
Machine Guards
Before using any machine, check to ensure that the
machine guards are in position and serviceable.
These guards not only prevent parts of the body or
clothing coming in contact with the moving parts of
the machine, but also ward off objects that might fly
off the machine and cause injury.
Lifting Devices
Always ensure that lifting equipment, such as chains,
slings, lifting brackets, hooks and eyes, are
thoroughly checked before use. If in doubt, select
stronger equipment than is necessary.
Never stand under a suspended load or raised
implement.
Compressed Air
The pressure from a compressed-air line often
exceeds 690 bar (100 PSI). It is perfectly safe if used
correctly. Any misuse may cause injury.
Never use compressed air to blow dust, filing, and dirt
away from your work area unless the correct type of
nozzle is fitted.
Compressed air is not a cleaning agent; it will only
move dust from one place to another. Look around
before using an air hose as bystanders may get grit
into their eyes, ears, or skin.
SECTION 00 -- GENERAL INFORMATION -- CHAPTER 1
00-5
Hand Tools
Many cuts, abrasions and injuries are caused by
defective tools. Never use the wrong tool for the job,
as this generally leads either to some injury or to a
poor job.
When removing or replacing hardened pins, use a
copper or brass drift rather than a hammer.
For dismantling, overhaul, and assembly of major
and sub-components, always use the Special
Service Tools recommended. These will reduce the
work effort, labor time, and the repair cost.
Electricity
Electricity has become so familiar in day to day
usage, that its potentially dangerous properties are
often overlooked. Misuse of electrical equipment can
endanger life.
Before using any electrical equipment - particularly
portable appliances - make a visual check to make
sure that the wiring is not worn or frayed and that the
plugs and sockets are intact. Make sure you know
where the nearest isolating switch for your
equipment is located.
GENERAL CONSIDERATIONS
Solvents
Use cleaning fluids and solvents that are known to be
safe. Certain types of fluids can cause damage to
components, such as seals, and can cause skin
irritation. Solvents should be checked that they are
suitable not only for the cleaning of components and
individual parts, but also that they do not affect the
personal safety of the user.
Housekeeping
Many injuries result from tripping over or slipping on
objects or material left lying around by a careless
worker. Prevent these accidents from occurring. If
you notice a hazard, don’t ignore it - remove it.
A clean, hazard-free place of work improves the
surroundings and daily environment for everybody.
Fire
Fire has no respect for persons or property. The
destruction that a fire can cause is not always fully
realized. Everyone must be constantly on guard.
Extinguish matches, cigars, and cigarettes before
throwing them away.
Work cleanly, disposing of waste material into proper
containers.
Locate the fire extinguishers and find out how to
operate them.
Do not panic - warn those near and raise the alarm.
Do not allow or use an open flame near the tractor
fuel tank, battery, or component parts.
First Aid
In the type of work that mechanics are engaged in,
dirt, grease, and fine dusts settle upon the skin and
clothing. If a cut, abrasion or burn is disregarded it
may become infected within a short time. Seek
medical aid immediately.
Cleanliness
Cleanliness of the tractor hydraulic system is
essential for optimum performance. When carrying
out service and repairs, plug all hose ends and
component connections to prevent dirt entry.
Clean the exterior of all components before carrying
out any form of repair. Dirt and abrasive dust can
reduce the efficiency and working life of a component
and lead to costly replacement. Use of a
high-pressure washer or steam cleaner is recom-
mended.
OPERATIONAL CONSIDERATIONS
Stop the engine, if at all possible, before performing
any service.
Place a warning sign on tractors which, due to
service or overhaul, would be dangerous to start.
Disconnect the battery leads if leaving such a unit
unattended.
Do not attempt to start the engine while standing
beside the tractor or attempt to bypass the safety
start switch.
Avoid prolonged running of the engine in a closed
building or in an area with inadequate ventilation as
exhaust fumes are highly toxic.
Always turn the radiator cap to the first stop to allow
pressure in the system to dissipate when the coolant
is hot.
Never work beneath a tractor which is on soft ground.
Always take the unit to an area which has a hard
working surface, preferably concrete.
SECTION 10 - ENGINE - CHAPTER 1
10-1
SECTION 10 -- ENGINE
Chapter 1 -- Engine and Lubrication System
CONTENTS
Section Description Page
10 000 Specifications 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Values 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grease and Sealants 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Tools 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description of Operation 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cylinder Head Assembly 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Camshaft Assembly 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Crankshaft Assembly 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting Rods 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pistons 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manifolds 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cylinder Block Assembly 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Timing Gears 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Lubrication 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly and Repair 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cylinder Head 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cylinder Head Reassembly 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional Information 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Crankcase Front Cassette Seal 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Affected 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional Information 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal of Old Style Seal and Installation of the New Cassette Seal 47. . . . . . . . . . . . . . . .
Front Cassette Seal Removal 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 10 - ENGINE - CHAPTER 1
10-2
Engine Front Cover and Timing Gear 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Pan 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting Rods, Bearings, Pistons and Rings 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cylinder Block Overhaul 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Piston Assembly Installation 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Bearings, Flywheel and Crankshaft 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Cover Plate 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Pump 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Filter Support Assembly 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Crankshaft 78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Camshaft 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Timing Gears 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Compression Test 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test Procedure 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test Reading 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test Conclusion 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 10 - ENGINE - CHAPTER 1
10-3
SPECIFICATIONS
TRACTOR MODEL 8670/8670A 8770*/8770A 8870/8870A 8970/8970A
NO. OF CYLINDERS 6 IN-LINE 6 IN-LINE 6 IN-LINE 6 IN-LINE
BORE
(in.)
(mm)
4.4
111.8
4.4
111.8
4.4
111.8
4.4
111.8
STROKE
(in.)
(mm)
5.0
127.0
5.0
127.0
5.0
127.0
5.0
127.0
DISPLACEMENT
(cu in)
(L)
456
7.5
456
7.5
456
7.5
456
7.5
COMPRESSION RATIO 17.5-1 17.5-1 17.5-1 17.5-1
TURBOCHARGED Yes Yes Yes Yes
INTERCOOLED No No*, Yes Yes Yes
FIRING ORDER 153624 153624 153624 153624
LOW IDLE SPEED
RPM
900
+/- 25
900
+/- 25
815
+/- 25
815
+/- 25
HIGH IDLE SPEED
RPM
2305
+/- 25
2305
+/- 25
2305
+/- 25
2305
+/- 25
RATED ENGINE SPEED
RPM
2100 2100 2100 2100
PTO HORSEPOWER 145 160 180 210
CYLINDER BLOCK
Taper of Cylinder Bore 0.025 mm (0.001″) Repair Limit
0.127 mm (0.005″) Wear Limit
Cylinder Bore Out of Round 0.03 mm (0.0015″) Repair Limit
0.127 mm (0.005″) Wear Limit
Cylinder Bore Diameters 111.778 - 111.841 mm (4.4007 - 4.4032″)
Rear Oil Seal Retainer Bore Diameter 140.77 - 140.87 mm (5.542 - 5.546″)
Block to Head Surface Flatness 0.08 mm (0.003″) in any 152 mm (6″)
0.03 mm (0.001″) in any 25.40 mm (1″)
* Units built after Jan. 1996 are intercooled.
SECTION 10 - ENGINE - CHAPTER 1
10-17
70-110-1853
1
SECTION 10 - ENGINE - CHAPTER 1
10-18
70-110-1842
2
Left Side View (70 Series)
1. Turbocharger
2. Engine oil filter
3. Engine oil dipstick
4. Engine oil filler cap
5. Coolant expansion chamber
6. Air conditioning compressor
7. Coolant conditioning filter
SECTION 10 - ENGINE - CHAPTER 1
10-19
70-110-1843
3
Right Side View (70 Series)
1. Radiator
2. Alternator
3. Bosch inline fuel injection pump
4. Throttle control cable
5. Fuel shutoff solenoid
6. Fuel filter element
7. Starter motor
8. Diesel fuel hand priming pump
9. Muffler
10. Dry air filter
SECTION 10 - ENGINE - CHAPTER 1
10-20
50015837
4
Left Side View (70A Series)
1. Turbocharger
2. Engine oil filter
3. Engine oil dipstick
4. Engine oil filler cap
5. Coolant expansion chamber
6. Air conditioning compressor
7. Coolant conditioning filter
SECTION 10 - ENGINE - CHAPTER 1
10-21
50015835
5
Right Side View (70A Series)
1. Radiator
2. Alternator
3. Bosch inline fuel injection pump
4. Throttle control cable
5. Fuel shutoff solenoid
6. Fuel filter element
7. Starter motor
8. Diesel fuel hand priming pump
9. Muffler
10. Dry air filter
SECTION 10 - ENGINE - CHAPTER 1
10-22
CYLINDER HEAD ASSEMBLY
The cylinder head incorporates valves and springs
with the valve rocker arm shaft assembly bolted to
the cylinder block through the cylinder head. Cylinder
head retaining bolts are evenly spaced with a
six-point pattern around each cylinder. This ensures
an even clamping load across the cylinder head
area.
The intake and exhaust manifolds are bolted to the
head. The intake manifold is mounted on the
right-hand side of the engine with the injectors
mounted outside the rocker cover. The exhaust
manifold is mounted on the left-hand side of the
engine, water outlet connections and thermostats
being attached to the front of the cylinder block
directly behind the radiator.
Valve guides are integral in the cylinder head and
valves with oversized stems are available in service.
All valves are fitted with positive valve rotators, with
both intake and exhaust valves using umbrella-type
oil seals. Valve lash is maintained by adjustment of
the self-locking adjusting screw mounted at each of
the rock arms.
CAMSHAFT ASSEMBLY
The camshaft runs in 5 replaceable bearings. The
camshaft drive gear is in mesh and driven by the
camshaft idler gear and crank shaft timing gear.
Camshaft end thrust is controlled by a thrust plate
bolted to the block and located between the camshaft
gear and the front camshaft journal.
A helical gear is mounted on the rear of the camshaft
and drives the engine oil lubrication pump mounted
forward of the flywheel.
CRANKSHAFT ASSEMBLY
The crankshaft assembly is made of steel and is
supported in the cylinder block by 7 main bearings.
End thrust is controlled by a thrust bearing
incorporated in the center main bearing of the
crankshaft. A crankshaft dampener to control
torsional vibration is fitted externally to the crankshaft
to ensure smooth running. Front and rear crankshaft
oil seals are a one-piece design for long life and
durability.
CONNECTING RODS
The wedge- or teepee-shaped connecting rods are
designed to reduce the reciprocating weight at the
piston end and provide increased bearing area at the
piston pin. The connecting rods are assembled as a
matched set to each engine attached to the
crankshaft by means of insert-type copper/lead or
aluminum tin alloy bearings.
The small end of the connecting rod is fitted with a
replaceable bronze bushing, through which a
free-floating piston pin is fitted. The steel pin is held
in place within the piston by two snap rings.
PISTONS
Pistons of increased weight and strength are
constructed of an aluminium silicon alloy with an iron
insert for the top ring and on the Models 8870 and
8970 the second ring. The combustion chamber is
recessed into the piston crowns.
Each piston has two compression rings and one oil
control ring to reduce friction and increase positive
sealing. All rings are located above the piston pin.
MANIFOLDS
The intake manifold is aluminum and is a plenum
type to provide better flow into the engine. Opposing
manifolds ensure minimum heat transfer to the
intake manifold. The intake manifold is tapped for an
ether cold starting aid.
CYLINDER BLOCK ASSEMBLY
The cylinder block is an alloy cast iron with deep
cylinder skirts and water jackets for cooling the
cylinders. The cylinder bores are machined integral
with the cylinder block during the manufacturing
process. They can be bored oversize for the fitment
of sleeves or oversized pistons, which are available
in Parts.
TIMING GEARS
The crankshaft timing gear is heated and press fitted
onto the front of the crankshaft to a high degree of
accuracy during manufacturing. This enables
precise timing to be maintained during the life of the
engine. The crankshaft drives the camshaft idler
gear which is attached to the front of the cylinder
block. The idler gear then drives the camshaft and
the injection pump via meshing helical gears.
SECTION 10 - ENGINE - CHAPTER 1
10-23
70-130-1844
6
ENGINE LUBRICATION
The lubrication of the engine is maintained by a
rotor-type 22 GPM oil pump mounted in the rear of
the engine block, 1, forward of the flywheel on the
left-hand side of the engine.
70-130-1845
7
SECTION 10 - ENGINE - CHAPTER 1
10-24
The oil pump is driven from the rear of the camshaft
and draws oil from the oil pan through a suction tube
and screen assembly.
70-130-1846
8
A spring-loaded regulating valve is integral with the
oil filter base, 1, mounted on the left-hand side of the
engine block. The spring, 3, and valve, 2, are
accessed by removing a retaining plug, 4.
The spin-type oil filter mounted on the left-hand side
of the engine is easily accessible. Oil flows from the
filter to the main oil gallery which runs the length of
the cylinder block and intersects the camshaft
follower chamber.
70-130-1847
9
The main gallery also supplies oil to the crankshaft
main bearings, connecting rods, big end and small
end bearings. The underside of the the pistons and
pins are lubricated by oil pressure jets mounted
adjacent to each main journal housing. The camshaft
gear bushing is pressure lubricated through a drilled
passage from the front main bearing. The gear has
small oil passages machined on both sides allowing
excess oil to escape.
70-130-1848
10
Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
SECTION 10 - ENGINE - CHAPTER 1
10-25
Timing gears are lubricated by splashed oil from the
cam follower chamber and the pressure lubricated
camshaft drive gear bushing.
70-110-1849
11
An intermittent flow of oil is directed to the valve
rocker arm shaft assembly via a drilled passage in
the cylinder block. This is located vertically above #1
camshaft bearing, 1, and aligns to a hole in the
cylinder head. The rotation of the camshaft allows a
controlled intermediate flow of lubrication.
70-110-1850
12
The turbocharger is supplied with oil from the oil filter
support housing mounted on the left-hand side of the
engine.
70-110-1851
13
SECTION 10 - ENGINE - CHAPTER 1
10-26
NOTE: 70 Series art shown in Figure 14.
The fuel injection pump is pressure lubricated from a
port, 1, on the right-hand side of the engine block.
This passage intersects the #3 main bearing supply
gallery.
70-110-1852
14

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New holland 8970 tractor service repair manual

  • 1. 87018730 6/02 2002 NEW HOLLAND NORTH AMERICA, INC. Printed In U.S.A. 70/70A SERIES REPAIR MANUAL COMPLETE CONTENTS SECTION 00 - GENERAL INFORMATION 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 10 - ENGINE 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 21 - TRANSMISSION 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 23 - DRIVE LINES 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 25 - FRONT MECHANICAL DRIVE 12. . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 27 - REAR DRIVE AXLE 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 31 - POWER TAKE-OFF 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 33 - BRAKES AND CONTROLS 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 35 - HYDRAULIC SYSTEMS 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 41 - STEERING 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 44 - TWO-WHEEL DRIVE AXLE AND WHEELS 30. . . . . . . . . . . . . . . SECTION 50 - CLIMATE CONTROL 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 55 - ELECTRICAL SYSTEMS 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 90 - PLATFORM, CAB, AND BODYWORK 40. . . . . . . . . . . . . . . . . . . . The following pages are the collation of the contents pages from each section and chapter of the 70/70A Series Repair manual. The sections used through out all New Holland product Repair manuals may not be used for each product. Each Repair manual will be made up of one or several books. Each book will be labeled as to which sections are in the overall Repair manual and which sections are in each book. The sections listed above are the sections utilized for the 70/70A Series Tractors.
  • 2. SECTION 00 -- GENERAL INFORMATION -- CHAPTER 1 00-2 FOREWORD Appropriate service methods and correct repair procedures are essential for the safe, reliable operation of all equipment, as well as the personal safety of the individual performing the repair. This Service Manual provides troubleshooting, overhaul, and pressure-testing instructions using recommended procedures and equipment. Following these instructions will ensure the safe, efficient, and timely completion of the service or repair. There are numerous variations in procedures, techniques, tools, and parts for servicing machines, as well as in the skill of the individual doing the work. This manual cannot possibly anticipate all such variations and provide advice or cautions as to each. Accordingly, anyone who departs from the instructions provided in this manual must first establish that their personal safety, the safety of others, and the integrity of the machine will not be com- promised by the choice of methods, tools or parts. The manual is divided into sections which are subdivided into chapters. Each chapter contains information on general operating principles, detailed inspection, overhaul and, where applicable, specific troubleshooting, spe- cial tools, and specifications. Any reference in this manual to right, left, rear, front, top, or bottom is as viewed from the operator’s seat, looking forward. All data and illustrations in this manual are subject to variations in build specification. This information was correct at the time of issue, but New Holland policy is one of continuous improvement, and the right to change specifica- tions, equipment, or design at any time, without notice, is reserved.
  • 3. SECTION 00 -- GENERAL INFORMATION -- CHAPTER 1 00-3 PRECAUTIONARY STATEMENTS PERSONAL SAFETY Throughout this manual and on machine decals, you will find precautionary statements (“CAUTION”, “WARNING”, and “DANGER”) followed by specific instructions. These precautions are intended for the personal safety of you and those working with you. Please take the time to read them. CAUTION The word “CAUTION” is used where a safe behavioral practice according to operating and maintenance instructions and common safety practices will protect the operator and others from accident involvement. WARNING The word “WARNING” denotes a potential or hidden hazard which has a potential for serious injury. It is used to warn operators and others to exercise every appropriate means to avoid a surprise involvement with machinery. DANGER The word “DANGER” denotes a forbidden practice in connection with a serious hazard. FAILURE TO FOLLOW THE “CAUTION”, “WARNING”, AND “DANGER” INSTRUCTIONS MAY RESULT IN SERIOUS BODILY INJURY OR DEATH. MACHINE SAFETY Additional precautionary statements (“ATTENTION” and “IMPORTANT”) are followed by specific instructions. These statements are intended for machine safety. ATTENTION: The word “ATTENTION” is used to warn the operator of potential machine damage if a certain procedure is not followed. IMPORTANT: The word “IMPORTANT” is used to inform the reader of something he needs to know to prevent minor machine damage if a certain procedure is not followed.
  • 4. SECTION 00 -- GENERAL INFORMATION -- CHAPTER 1 00-4 SAFETY PRECAUTIONS Practically all service work involves the need to drive the tractor. The operator’s manual, supplied with each tractor, contains detailed safety precautions relating to driving, operating, and servicing that tractor. These precautions are as applicable to the service technician as they are to the operator and should be read, understood and practiced by all personnel. Prior to undertaking any maintenance, repair, overhaul, dismantling or reassembly operations, whether within a workshop facility or in the field, consideration should be given to factors that may have an effect upon safety, not only upon the mechanic carrying out the work, but also upon bystanders. PERSONAL CONSIDERATIONS The wrong clothes or carelessness in dress can cause accidents. Check to see that you are suitable clothed. Some jobs require special protective equipment. Skin Protection Used motor oil may cause skin cancer. Follow work practices that minimize the amount of skin exposed and length of time used oil stays on your skin. Eye Protection The smallest eye injury may cause loss of vision. Injury can be avoided by wearing eye protection when engaged in chiselling, grinding, discing, welding, and painting. Breathing Protection Fumes, dust, and paint spray are unpleasant and harmful. These can be avoided by wearing respiratory protection. Hearing Protection Loud noise may damage your hearing, and the greater the exposure the worse the damage. If the noise is excessive, wear ear protection. Lifting Protection Avoid injury by correctly handling components. Make sure you are capable of lifting the object. If in doubt get help. Hand Protection It is advisable to use a protective cream before work to prevent irritation and skin contamination. After work clean your hands with soap and water. Solvents such as mineral spirit and kerosene may harm the skin. Foot Protection Substantial or protective footwear with reinforced toe caps will protect your feet from falling objects. Additionally, oil-resistant soles will help to avoid slipping. Special Clothing For certain work it may be necessary to wear flame or acid-resistant clothing. EQUIPMENT CONSIDERATIONS Machine Guards Before using any machine, check to ensure that the machine guards are in position and serviceable. These guards not only prevent parts of the body or clothing coming in contact with the moving parts of the machine, but also ward off objects that might fly off the machine and cause injury. Lifting Devices Always ensure that lifting equipment, such as chains, slings, lifting brackets, hooks and eyes, are thoroughly checked before use. If in doubt, select stronger equipment than is necessary. Never stand under a suspended load or raised implement. Compressed Air The pressure from a compressed-air line often exceeds 690 bar (100 PSI). It is perfectly safe if used correctly. Any misuse may cause injury. Never use compressed air to blow dust, filing, and dirt away from your work area unless the correct type of nozzle is fitted. Compressed air is not a cleaning agent; it will only move dust from one place to another. Look around before using an air hose as bystanders may get grit into their eyes, ears, or skin.
  • 5. SECTION 00 -- GENERAL INFORMATION -- CHAPTER 1 00-5 Hand Tools Many cuts, abrasions and injuries are caused by defective tools. Never use the wrong tool for the job, as this generally leads either to some injury or to a poor job. When removing or replacing hardened pins, use a copper or brass drift rather than a hammer. For dismantling, overhaul, and assembly of major and sub-components, always use the Special Service Tools recommended. These will reduce the work effort, labor time, and the repair cost. Electricity Electricity has become so familiar in day to day usage, that its potentially dangerous properties are often overlooked. Misuse of electrical equipment can endanger life. Before using any electrical equipment - particularly portable appliances - make a visual check to make sure that the wiring is not worn or frayed and that the plugs and sockets are intact. Make sure you know where the nearest isolating switch for your equipment is located. GENERAL CONSIDERATIONS Solvents Use cleaning fluids and solvents that are known to be safe. Certain types of fluids can cause damage to components, such as seals, and can cause skin irritation. Solvents should be checked that they are suitable not only for the cleaning of components and individual parts, but also that they do not affect the personal safety of the user. Housekeeping Many injuries result from tripping over or slipping on objects or material left lying around by a careless worker. Prevent these accidents from occurring. If you notice a hazard, don’t ignore it - remove it. A clean, hazard-free place of work improves the surroundings and daily environment for everybody. Fire Fire has no respect for persons or property. The destruction that a fire can cause is not always fully realized. Everyone must be constantly on guard. Extinguish matches, cigars, and cigarettes before throwing them away. Work cleanly, disposing of waste material into proper containers. Locate the fire extinguishers and find out how to operate them. Do not panic - warn those near and raise the alarm. Do not allow or use an open flame near the tractor fuel tank, battery, or component parts. First Aid In the type of work that mechanics are engaged in, dirt, grease, and fine dusts settle upon the skin and clothing. If a cut, abrasion or burn is disregarded it may become infected within a short time. Seek medical aid immediately. Cleanliness Cleanliness of the tractor hydraulic system is essential for optimum performance. When carrying out service and repairs, plug all hose ends and component connections to prevent dirt entry. Clean the exterior of all components before carrying out any form of repair. Dirt and abrasive dust can reduce the efficiency and working life of a component and lead to costly replacement. Use of a high-pressure washer or steam cleaner is recom- mended. OPERATIONAL CONSIDERATIONS Stop the engine, if at all possible, before performing any service. Place a warning sign on tractors which, due to service or overhaul, would be dangerous to start. Disconnect the battery leads if leaving such a unit unattended. Do not attempt to start the engine while standing beside the tractor or attempt to bypass the safety start switch. Avoid prolonged running of the engine in a closed building or in an area with inadequate ventilation as exhaust fumes are highly toxic. Always turn the radiator cap to the first stop to allow pressure in the system to dissipate when the coolant is hot. Never work beneath a tractor which is on soft ground. Always take the unit to an area which has a hard working surface, preferably concrete.
  • 6. SECTION 10 - ENGINE - CHAPTER 1 10-1 SECTION 10 -- ENGINE Chapter 1 -- Engine and Lubrication System CONTENTS Section Description Page 10 000 Specifications 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque Values 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grease and Sealants 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Special Tools 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Description of Operation 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder Head Assembly 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Camshaft Assembly 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Crankshaft Assembly 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting Rods 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pistons 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manifolds 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder Block Assembly 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Timing Gears 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Lubrication 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Disassembly and Repair 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder Head 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder Head Reassembly 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Additional Information 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Crankcase Front Cassette Seal 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts Affected 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Additional Information 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removal of Old Style Seal and Installation of the New Cassette Seal 47. . . . . . . . . . . . . . . . Front Cassette Seal Removal 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • 7. SECTION 10 - ENGINE - CHAPTER 1 10-2 Engine Front Cover and Timing Gear 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Pan 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting Rods, Bearings, Pistons and Rings 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder Block Overhaul 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston Assembly Installation 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Main Bearings, Flywheel and Crankshaft 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Cover Plate 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Pump 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Filter Support Assembly 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Crankshaft 78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Camshaft 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Timing Gears 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Compression Test 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test Procedure 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test Reading 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test Conclusion 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • 8. SECTION 10 - ENGINE - CHAPTER 1 10-3 SPECIFICATIONS TRACTOR MODEL 8670/8670A 8770*/8770A 8870/8870A 8970/8970A NO. OF CYLINDERS 6 IN-LINE 6 IN-LINE 6 IN-LINE 6 IN-LINE BORE (in.) (mm) 4.4 111.8 4.4 111.8 4.4 111.8 4.4 111.8 STROKE (in.) (mm) 5.0 127.0 5.0 127.0 5.0 127.0 5.0 127.0 DISPLACEMENT (cu in) (L) 456 7.5 456 7.5 456 7.5 456 7.5 COMPRESSION RATIO 17.5-1 17.5-1 17.5-1 17.5-1 TURBOCHARGED Yes Yes Yes Yes INTERCOOLED No No*, Yes Yes Yes FIRING ORDER 153624 153624 153624 153624 LOW IDLE SPEED RPM 900 +/- 25 900 +/- 25 815 +/- 25 815 +/- 25 HIGH IDLE SPEED RPM 2305 +/- 25 2305 +/- 25 2305 +/- 25 2305 +/- 25 RATED ENGINE SPEED RPM 2100 2100 2100 2100 PTO HORSEPOWER 145 160 180 210 CYLINDER BLOCK Taper of Cylinder Bore 0.025 mm (0.001″) Repair Limit 0.127 mm (0.005″) Wear Limit Cylinder Bore Out of Round 0.03 mm (0.0015″) Repair Limit 0.127 mm (0.005″) Wear Limit Cylinder Bore Diameters 111.778 - 111.841 mm (4.4007 - 4.4032″) Rear Oil Seal Retainer Bore Diameter 140.77 - 140.87 mm (5.542 - 5.546″) Block to Head Surface Flatness 0.08 mm (0.003″) in any 152 mm (6″) 0.03 mm (0.001″) in any 25.40 mm (1″) * Units built after Jan. 1996 are intercooled.
  • 9. SECTION 10 - ENGINE - CHAPTER 1 10-17 70-110-1853 1
  • 10. SECTION 10 - ENGINE - CHAPTER 1 10-18 70-110-1842 2 Left Side View (70 Series) 1. Turbocharger 2. Engine oil filter 3. Engine oil dipstick 4. Engine oil filler cap 5. Coolant expansion chamber 6. Air conditioning compressor 7. Coolant conditioning filter
  • 11. SECTION 10 - ENGINE - CHAPTER 1 10-19 70-110-1843 3 Right Side View (70 Series) 1. Radiator 2. Alternator 3. Bosch inline fuel injection pump 4. Throttle control cable 5. Fuel shutoff solenoid 6. Fuel filter element 7. Starter motor 8. Diesel fuel hand priming pump 9. Muffler 10. Dry air filter
  • 12. SECTION 10 - ENGINE - CHAPTER 1 10-20 50015837 4 Left Side View (70A Series) 1. Turbocharger 2. Engine oil filter 3. Engine oil dipstick 4. Engine oil filler cap 5. Coolant expansion chamber 6. Air conditioning compressor 7. Coolant conditioning filter
  • 13. SECTION 10 - ENGINE - CHAPTER 1 10-21 50015835 5 Right Side View (70A Series) 1. Radiator 2. Alternator 3. Bosch inline fuel injection pump 4. Throttle control cable 5. Fuel shutoff solenoid 6. Fuel filter element 7. Starter motor 8. Diesel fuel hand priming pump 9. Muffler 10. Dry air filter
  • 14. SECTION 10 - ENGINE - CHAPTER 1 10-22 CYLINDER HEAD ASSEMBLY The cylinder head incorporates valves and springs with the valve rocker arm shaft assembly bolted to the cylinder block through the cylinder head. Cylinder head retaining bolts are evenly spaced with a six-point pattern around each cylinder. This ensures an even clamping load across the cylinder head area. The intake and exhaust manifolds are bolted to the head. The intake manifold is mounted on the right-hand side of the engine with the injectors mounted outside the rocker cover. The exhaust manifold is mounted on the left-hand side of the engine, water outlet connections and thermostats being attached to the front of the cylinder block directly behind the radiator. Valve guides are integral in the cylinder head and valves with oversized stems are available in service. All valves are fitted with positive valve rotators, with both intake and exhaust valves using umbrella-type oil seals. Valve lash is maintained by adjustment of the self-locking adjusting screw mounted at each of the rock arms. CAMSHAFT ASSEMBLY The camshaft runs in 5 replaceable bearings. The camshaft drive gear is in mesh and driven by the camshaft idler gear and crank shaft timing gear. Camshaft end thrust is controlled by a thrust plate bolted to the block and located between the camshaft gear and the front camshaft journal. A helical gear is mounted on the rear of the camshaft and drives the engine oil lubrication pump mounted forward of the flywheel. CRANKSHAFT ASSEMBLY The crankshaft assembly is made of steel and is supported in the cylinder block by 7 main bearings. End thrust is controlled by a thrust bearing incorporated in the center main bearing of the crankshaft. A crankshaft dampener to control torsional vibration is fitted externally to the crankshaft to ensure smooth running. Front and rear crankshaft oil seals are a one-piece design for long life and durability. CONNECTING RODS The wedge- or teepee-shaped connecting rods are designed to reduce the reciprocating weight at the piston end and provide increased bearing area at the piston pin. The connecting rods are assembled as a matched set to each engine attached to the crankshaft by means of insert-type copper/lead or aluminum tin alloy bearings. The small end of the connecting rod is fitted with a replaceable bronze bushing, through which a free-floating piston pin is fitted. The steel pin is held in place within the piston by two snap rings. PISTONS Pistons of increased weight and strength are constructed of an aluminium silicon alloy with an iron insert for the top ring and on the Models 8870 and 8970 the second ring. The combustion chamber is recessed into the piston crowns. Each piston has two compression rings and one oil control ring to reduce friction and increase positive sealing. All rings are located above the piston pin. MANIFOLDS The intake manifold is aluminum and is a plenum type to provide better flow into the engine. Opposing manifolds ensure minimum heat transfer to the intake manifold. The intake manifold is tapped for an ether cold starting aid. CYLINDER BLOCK ASSEMBLY The cylinder block is an alloy cast iron with deep cylinder skirts and water jackets for cooling the cylinders. The cylinder bores are machined integral with the cylinder block during the manufacturing process. They can be bored oversize for the fitment of sleeves or oversized pistons, which are available in Parts. TIMING GEARS The crankshaft timing gear is heated and press fitted onto the front of the crankshaft to a high degree of accuracy during manufacturing. This enables precise timing to be maintained during the life of the engine. The crankshaft drives the camshaft idler gear which is attached to the front of the cylinder block. The idler gear then drives the camshaft and the injection pump via meshing helical gears.
  • 15. SECTION 10 - ENGINE - CHAPTER 1 10-23 70-130-1844 6 ENGINE LUBRICATION The lubrication of the engine is maintained by a rotor-type 22 GPM oil pump mounted in the rear of the engine block, 1, forward of the flywheel on the left-hand side of the engine. 70-130-1845 7
  • 16. SECTION 10 - ENGINE - CHAPTER 1 10-24 The oil pump is driven from the rear of the camshaft and draws oil from the oil pan through a suction tube and screen assembly. 70-130-1846 8 A spring-loaded regulating valve is integral with the oil filter base, 1, mounted on the left-hand side of the engine block. The spring, 3, and valve, 2, are accessed by removing a retaining plug, 4. The spin-type oil filter mounted on the left-hand side of the engine is easily accessible. Oil flows from the filter to the main oil gallery which runs the length of the cylinder block and intersects the camshaft follower chamber. 70-130-1847 9 The main gallery also supplies oil to the crankshaft main bearings, connecting rods, big end and small end bearings. The underside of the the pistons and pins are lubricated by oil pressure jets mounted adjacent to each main journal housing. The camshaft gear bushing is pressure lubricated through a drilled passage from the front main bearing. The gear has small oil passages machined on both sides allowing excess oil to escape. 70-130-1848 10
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  • 18. SECTION 10 - ENGINE - CHAPTER 1 10-25 Timing gears are lubricated by splashed oil from the cam follower chamber and the pressure lubricated camshaft drive gear bushing. 70-110-1849 11 An intermittent flow of oil is directed to the valve rocker arm shaft assembly via a drilled passage in the cylinder block. This is located vertically above #1 camshaft bearing, 1, and aligns to a hole in the cylinder head. The rotation of the camshaft allows a controlled intermediate flow of lubrication. 70-110-1850 12 The turbocharger is supplied with oil from the oil filter support housing mounted on the left-hand side of the engine. 70-110-1851 13
  • 19. SECTION 10 - ENGINE - CHAPTER 1 10-26 NOTE: 70 Series art shown in Figure 14. The fuel injection pump is pressure lubricated from a port, 1, on the right-hand side of the engine block. This passage intersects the #3 main bearing supply gallery. 70-110-1852 14