service repair manual

1. Part number 51697769
English
November 2019
SERVICE MANUAL
9080N
Grape Harvester
Printed in U.S.A.
© 2017 CNH Industrial America LLC. All Rights Reserved.
New Holland is a trademark registered in the United States and many other countries,
owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates.
crop pdf
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2. Link Product / Engine
Product Market Product Engine
9080N 9080N Low [780060001 - ] North America F4HFE413V*B001
9080N 9080N High [780060001 - ] North America F4HFE413V*B001
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3. Contents
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase ............................................................. 10.1
[10.216] Fuel tanks .......................................................................... 10.2
[10.206] Fuel filters .......................................................................... 10.3
[10.254] Intake and exhaust manifolds and muffler ......................................... 10.4
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment ........................... 10.5
[10.400] Engine cooling system ............................................................. 10.6
[10.414] Fan and drive ...................................................................... 10.7
[10.310] Aftercooler.......................................................................... 10.8
[10.304] Engine lubrication system.......................................................... 10.9
Hydrostatic drive......................................................................... 29
[29.204] Reservoir, cooler, and lines ........................................................ 29.1
[29.218] Pump and motor components...................................................... 29.2
[29.202] Hydrostatic transmission ........................................................... 29.3
Brakes and controls .................................................................... 33
[33.202] Hydraulic service brakes ........................................................... 33.1
Hydraulic systems....................................................................... 35
[35.931] Noria motors ....................................................................... 35.1
[35.948] Frame positioning extending ....................................................... 35.2
[35.000] Hydraulic systems.................................................................. 35.3
[35.300] Reservoir, cooler, and filters........................................................ 35.4
[35.104] Fixed displacement pump.......................................................... 35.5
[35.946] Frame positioning lifting............................................................ 35.6
[35.903] Shaking hydraulic system .......................................................... 35.7
[35.952] Destemmer system ................................................................ 35.8
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4. [35.904] Cleaning hydraulic system ......................................................... 35.9
[35.902] Harvesting hopper hydraulic system ............................................. 35.10
[35.706] Fruit repartition system........................................................... 35.11
[35.707] Sorting table system ............................................................. 35.12
[35.910] Head and header hydraulic drive ................................................ 35.13
[35.310] Distributor and lines .............................................................. 35.14
[35.901] Fruit harvester lifting/leveling hydraulic system .................................. 35.15
Frames and ballasting ................................................................. 39
[39.100] Frame .............................................................................. 39.1
Steering..................................................................................... 41
[41.101] Steering control .................................................................... 41.1
[41.200] Hydraulic control components...................................................... 41.2
[41.216] Cylinders ........................................................................... 41.3
Wheels...................................................................................... 44
[44.511] Front wheels........................................................................ 44.1
[44.000] Wheels ............................................................................. 44.2
Cab climate control ..................................................................... 50
[50.100] Heating ............................................................................. 50.1
[50.200] Air conditioning..................................................................... 50.2
[50.300] Cab pressurizing system ........................................................... 50.3
Electrical systems....................................................................... 55
[55.000] Electrical system ................................................................... 55.1
[55.100] Harnesses and connectors......................................................... 55.2
[55.101] Chassis harness ................................................................... 55.3
[55.201] Engine starting system ............................................................. 55.4
[55.301] Alternator........................................................................... 55.5
[55.302] Battery.............................................................................. 55.6
[55.988] Selective Catalytic Reduction (SCR) electrical system ............................ 55.7
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5. [55.640] Electronic modules ................................................................. 55.8
[55.019] Hydrostatic drive control system ................................................... 55.9
[55.512] Cab controls...................................................................... 55.10
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system............... 55.11
[55.404] External lighting .................................................................. 55.12
[55.408] Warning indicators, alarms, and instruments .................................... 55.13
[55.640] Electronic modules ............................................................... 55.14
[55.DTC] FAULT CODES.................................................................. 55.15
Fruit harvester shaking................................................................ 56
[56.300] Shaking frame...................................................................... 56.1
[56.301] Shaking control..................................................................... 56.2
[56.304] Connecting rods, front plates, and shakers ........................................ 56.3
Attachments/Headers.................................................................. 58
[58.130] Attachment/Header frame.......................................................... 58.1
Product feeding .......................................................................... 60
[60.304] Noria ............................................................................... 60.1
[60.308] Noria frame and guides ............................................................ 60.2
[60.320] Fruit harvester conveyor belts...................................................... 60.3
[60.324] Fruit harvester conveyor frame .................................................... 60.4
Cleaning.................................................................................... 74
[74.000] Cleaning............................................................................ 74.1
[74.200] Upper extractors ................................................................... 74.2
Secondary cleaning/Destemmer................................................... 76
[76.660] Destemmer......................................................................... 76.1
[76.200] Sorting table (Opti-grape™)........................................................ 76.2
Crop storage / Unloading............................................................. 80
[80.300] Fruit conveying system............................................................. 80.1
Accessories ............................................................................... 88
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6. [88.100] Accessories ........................................................................ 88.1
Tools ......................................................................................... 89
[89.165] Water kit............................................................................ 89.1
Platform, cab, bodywork, and decals............................................. 90
[90.150] Cab................................................................................. 90.1
[90.105] Machine shields and guards ....................................................... 90.2
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7. INTRODUCTION
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8. INTRODUCTION
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your NEW HOLLAND Sales and Service Networks.
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9. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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10. INTRODUCTION
Safety rules - Ecology and the environment
Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the
treatment of some of the substances that advanced technology requires, sound judgment should govern the use and
disposal of products of a chemical and petrochemical nature.
Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this
legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze,
cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use,
and dispose of these substances.
Helpful hints
• Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems
may cause considerable spillage.
• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances
that may be harmful to your health.
• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.
• Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid,
etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of
the fluids in a proper way that complies with all local legislation and available resources.
• Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly.
• The air-conditioning system contains gases that should not be released into the atmosphere. Consult an air-condi-
tioning specialist or use a special extractor to recharge the system properly.
• Repair any leaks or defects in the engine cooling system or hydraulic system immediately.
• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.
• Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils,
coolant, etc.
Battery recycling
Batteries and electric accumulators contain several substances that can have a harmful
effect on the environment if the batteries are not properly recycled after use. Improper
disposal of batteries can contaminate the soil, groundwater, and waterways. NEW
HOLLAND strongly recommends that you return all used batteries to a NEW HOLLAND
dealer, who will dispose of the used batteries or recycle the used batteries properly. In
some countries, this is a legal requirement.
Mandatory battery recycling
NOTE: The following requirements are mandatory in Brazil.
Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead,
CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any
batteries. Do not dispose of batteries in your household garbage.
Points of sale are obliged to:
• Accept the return of your used batteries
• Store the returned batteries in a suitable location
• Send the returned batteries to the battery manufacturer for recycling
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11. SERVICE MANUAL
Engine
9080N
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12. Engine - Engine and crankcase
Engine - General specification - Servo belt
Check the rotation of the tensioners (1) every year.
The servo belt should be replaced every 1200 h.
The servo belt drives:
• The water pump
• The alternator
COIL16GR03959QA 1
( Water pump pulley - Replace (10.414))
Engine - General specification - The flex disc
The junction between the engine and the H1P 130 (9000MLX) or H1P 115 (7030M/8030L) pump or Rexroth pump
(9080N) is provided by a flex disc.
COIL15GR01228PA 1
NOTE: On the flex disc, the marking (2) ( mounted long side) must be directed towards the engine flywheel.
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13. Engine - Engine and crankcase
Engine and crankcase - Detailed view - Servo belt
Check the rotation of the tensioners (1) every year.
The servo belt should be replaced every 1200 h.
The servo belt drives:
• The water pump
• The alternator
COIL16GR03959QA 1
Replacing the belt/water pump Water pump pulley - Replace (10.414)
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14. Engine - Engine and crankcase
Engine - Overview - Engine specifications
Engine type
Max. power at 2100 RPM (ISO TR14396) 129 kW
Construct Fiat Power Train
Intake system:
• Supercharging
• cooling
Supercharged
Turbo
Air to air
Stroke number 4
Number and position of cylinders 4 in-line
Maximum engine speed 2225 RPM
Total displacement 4485.0 cm³ (273.7 in³)
Bore 104.0 mm (4.1 in)
Stroke 132.0 mm (5.2 in)
Diesel supply Common rail
Control EDC17 CV41 control unit
Injector CRIN 2
Injection Sequence 1–3–4–2
Injection pressure 250.0 bar (3625.0 psi) to 1600.0 bar
(23200.0 psi)
Engine cooling
• Capacity
• Fan unit
.
21.00 L (5.55 US gal)
Suction
COIL16GR01606TA 1
DESCRIPTION
A Fuel filter
B ECU
C Engine oil dipstick
D Engine oil filter
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15. Engine - Engine and crankcase
DESCRIPTION
E Exhaust flap
F Diesel prefilter
G Water-in-fuel sensor
From series 131 onward, the engine oil filter support has been modified in order to better view the direction of the oil
flow.
COIL19GR00702PA 2
Change the engine breather filter Engine - Replace (10.001)
Replacing the fuel filters Replacing the fuel filters if using biodiesel (10.206)
Engine oil filter Engine - Overview - Engine oil filter (10.001)
Draining and replacing the engine oil filter Engine lubrication system - Replace (10.304)
Checking the engine oil level Engine lubrication system - Check (10.304)
Adjusting the spacing between the engine valve rockers Engine - Check (10.001)
Draining the fuel filter water separator Draining the fuel filter water separator (10.206)
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16. Engine - Engine and crankcase
Engine - External view
Breather filter
The breather filter is made of foam. Replace the breather filter every 1500 hours. Remove the rocker cover in order
to replace the filter. The tightening torque of the rocker cover is 30.00 N·m (265.52 lb in).
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17. Engine - Engine and crankcase
Engine and crankcase - Detailed view - The flex disc
The junction between the engine and the H1P 130 (9000MLX) or H1P 115 (7030M/7030L/8030L) pump or Rexroth
pump (9080N) is provided by a flex disc.
COIL15GR01228PA 1
NOTE: On the flex disc, the marking (2) ( mounted long side) must be directed towards the engine flywheel.
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18. Engine - Engine and crankcase
Engine - Overview - Engine frame
The engine sits on a mount which provides a connection between the machine chassis and the engine.
4 silent block bushes (1) absorb the vibrations.
COIL16GR01608TA 1
The frame surrounds the engine. The frame supports various components such as the radiators, the engine fan, the
emission control system, etc.
COIL16GR01609TA 2
From series 131 onward, a flange has been added the engine frame to better guide the hoses.
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19. Engine - Engine and crankcase
Engine - Overview - Engine oil filter
The oil filter is located on the rear face of the engine. It should be replaced every 600 h or every year.
NOTE: Respect the assembly direction.
COIL16GR01745PA 1
DESCRIPTION
1 Oil out
2 Oil in
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20. Engine - Engine and crankcase
Engine - Overview - Air filter
The air filter is located on the left-hand side, above the radiators.
It has 2 filter elements:
• Replace the main filter every 800 hours.
• The secondary filter (pink) (1) traps particles that enter the device during replacement of the cartridge or when the
main filter becomes clogged. This should be replaced every 2 years.
COIL16GR01613TA 1
From the 092 series, the air filter is covered by a panel to prevent any water from entering the filter.
COIL15GR01301PA 2
Humidity and temperature sensor
Preservation
Engine air cleaner replace Engine air cleaner replace (10.202)
Engine air pressure/temperature sensor, removal Intake air pressure and temperature sensor - Remove
(55.014)
Make sure the moisture sensor is correctly fitted. The moisture sensor should be facing upwards.
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21. Engine - Engine and crankcase
COIL16GR03565PA 3
DESCRIPTION
1 Secondary filter
2 Connector
3 Temperature/Humidity Sensor
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22. Engine - Engine and crankcase
Engine - Detailed view - Pumps
There are four pumps on the engine:
• The forward-travel pumps (8), the cleaning pump (6) and the shaker pump (5) are flanged to the engine flywheel.
• The service pump (1) supplies the lift, the steering, the washing mode, and the engine fan (with reverse control). It
is mounted on the rear face of the engine.
• The hydraulic oil temperature sensor (2) is on the tandem pump. When you install the tandem pump on the rolling-
element bearing, be sure to position the grease fitting opposite the existing hole on the engine block.
COIL16GR01614TA 1
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23. Engine - Engine and crankcase
COIL16GR02253TA 2
DESCRIPTION
1 Servo pump
2 Temperature probe
3 Control unit for the LS pump
4 Shaker unit
5 Shaking pump
6 LS pump (cleaning)
7 road/field mode control valve
8 Forward travel pump
Tandem pump
When you install the tandem pump on the rolling-element bearing, be sure to position the grease fitting opposite the
existing hole on the engine block.
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24. Engine - Engine and crankcase
COIL16GR03974QA 3
COIL17GR00528PA 4
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25. Engine - Engine and crankcase
Engine - Overview - GENERAL COMBUSTION ENGINE
COIL16GR01606TA 1
1 Cooling system Engine cooling system - Overview - Engine
cooling (10.400)
2 Exhaust gas after treatment - SCR Selective Catalytic Reduction (SCR) exhaust
treatment - Detailed view - DEF/AdBlue® circuit
(10.500)
3 Engine – General specifications Engine - Overview - Engine specifications
(10.001)
4 Air cleaner Engine - Overview - Air filter (10.001)
5 Servo belt Engine and crankcase - Detailed view - Servo
belt (10.001)
6 Engine mount Engine - Overview - Engine frame (10.001)
7 Pumps Engine - Detailed view - Pumps (10.001)
8 Fuel system Fuel tanks - Overview (10.216)
9 Flector Engine and crankcase - Detailed view - The flex
disc (10.001)
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27. Engine - Engine and crankcase
Engine - Overview - Combustion engine maintenance
Change the engine breather filter Engine - Replace (10.001)
Replacing the fuel filters Replacing the fuel filters if using biodiesel (10.206)
Engine oil filter Engine - Overview - Engine oil filter (10.001)
Draining and replacing the engine oil filter Engine lubrication system - Replace - Draining and
replacing the engine oil filter (4 cylinders) (10.304)
Checking the engine oil level Engine lubrication system - Check (10.304)
Adjusting the spacing between the engine valve rockers Engine - Check (10.001)
Draining the fuel filter water separator Draining the fuel filter water separator (10.206)
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28. Engine - Engine and crankcase
Engine - Remove
DANGER
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply will result in death or serious injury.
D0076A
WARNING
Hot surface possible!
Wait for all components to cool before performing any operation.
Failure to comply could result in death or serious injury.
W0251A
Prior operation:
If it is possible, disconnect the harvesting head. If it is not possible to disconnect the harvesting head, disconnect the
harvesting head hydraulic and electrical connectors from the machine. See Attachment/Header frame - Disconnect
(58.130).
Prior operation:
If it is possible, open the machine track width to its maximum.
Prior operation:
Remove the engine cooling system, see Engine cooling system - Remove (10.400).
Prior operation:
Tilt the cab forward, see Cab tilting system - Tilt (90.150).
Prior operation:
Drain the engine oil, see Engine lubrication system - Change fluid (10.304).
Prior operation:
Remove the tandem gear pump, see Pump Tandem gear pump - Remove (35.104).
Prior operation:
Remove the air-conditioning compressor, see Air-conditioning compressor - Remove (50.200).
NOTICE: Emissions sensors mounted in the exhaust stream are sensitive to extreme vibrations. Use of tools that
generate extreme vibrations, such as impact wrenches and hammers, will result in damage to emission sensors.
Avoid using these tools during any service procedure in close proximity of emission sensors. If the use of these tools
cannot be avoided, remove the sensors using extreme caution prior to performing any service procedure.
NOTE: When disconnecting hydraulic hoses, have a suitable container readily available to capture any residual hy-
draulic oil.
NOTE: When removing any hoses, pipes or connections it is recommended to number the component and note the
number on this procedure. This will aid installation.
NOTE: During this procedure, the orientation of the engine is used to identify component location, see the illustration
below.
COIL16GR04268AA 1
Item Orientation Item Orientation
1. Right-hand front 2. Right-hand rear
3. Left-hand rear 4. Left-hand front
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29. Engine - Engine and crankcase
1. Remove the fan shroud.
COIL16GR03713AA 2
2. Disconnect the electrical connector (1).
3. Cut the cable ties (2).
4. Reposition the wiring harness (3).
COIL16GR03714AA 3
5. Cut the cable tie (1).
6. Remove the inlet pipe (2).
COIL16GR03715AA 4
7. Remove the radiator top hose.
COIL16GR03716AA 5
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