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Sunil Auto Insertion Machine Chinese & English Updated
1. VISION & CAM 02CSW WSC20 WSC20
(株) 鲜一技研
Ø650
WSC20 WSC20 02CSW
832
采用vision系统,可精确地检测孔径的中心点。四轮一体型凸轮系统以
432
•型号 : AI-03 A
卓越的速度控制PCB上插件端子的高度。
2177
•类型 : 伺服马达+CAM系统
Max 230
1008
1345
•插件成功率 : ≥99.97%
• PCB错误方向进入的检测功能 •电源/电压 : 单相220V/50-60Hz
337
PCB进入后,透过VISION检测出PCB进入方向的正确性。 •外形尺寸 : 2100(长)×2177(宽)×1552(高)㎜
177 1746
2100
177
터치 모니터
(스윙 다관절)
키보드
• PCB的准确罗列功能
(서랍식)
•重量 : 约1, kg(安装三个插件头)
736
0
54
PCB 进入后,检测出基准MARK,从而保证了插入坐标的准确性。 •PCB 进入方向 : 左→右(标配)/右→左(可选)
MONITOR
WSC20
•PCB 尺寸 : 300(长)×200(宽)(最大)
• 坐标复检功能
2030
1948
D5C-1DAO
•PCB 传送高度 : 900±30
ALARM MAIN AIR 미삽 AIR
좁아짐 짐어넓
넓어짐 짐아좁 S6IO6GX
1552
LMK20L S6DA3B
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C O NT R O L M
对于全部PCB板上的插入孔径进行复检,更加精确地保证其坐标位置。
37A-MCD57-36AW2QDC
CDQ2WA63-75DCM-A73
37A-MCD57-36AW2QDC
LMEFM25UU
LMEFM25UU
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•插件头单元 : 最多 三个
900
RB2015 5102BR
PA2015 PA2015
* 防止插件头的冲击 •坐标输入方式 : Vision系统 Gerber数据&照相 177 1746 177 1345 832
插件头工作时,可预先检测“剪切刀” “剪切面”
和 是否被夹,从而有效防止了通过插件 •空气供给压力/消耗量 : 5.0kg/㎡,600Nℓ/Min 2100
头和剪切刀的冲击而带来的插件头的损坏。 •坐标精确度 : 0.02㎜(反复位置精确度)
•插入速度 : ≥0.23秒/组件(插入速度因组件不同而不同) 为提高设备质量
•PCB 装载时间 : 3.5秒
未通知客户前提下,根据需要样品参数可作适当调整。
•安全设置 : 光幕保护,隔音装置,防止损害联动装置
VISION & CAM •端子供给方式 : 盘状
•控制装置 : PC 主控,触摸屏,PLC
The vision system makes it possible to view the insertion hole center, with •PCB 停止感应 : 光电传感器 ★各种认证及授奖证书★
a high degree of precision. It precisely controls the height inside each •报警显示 : PCB掉落,停止信息和插件头异常
terminal hole of the PCB through an excellent, high-speed four wheel •设备颜色 : 乳白色,设计颜色
monolithic cam system. •适用PCB厚度 : 1.6~2.0㎜
•可用插件范围 : X : 300㎜ ; : 200㎜
Y
• FUNCTION FOR DETECTION OF INCORRECT PCB DIRECTION FLOW •端子高度 : 21㎜(最高)
Detects incorrect PCB flow with the vision system after the PCB moves onto •Table 速度 : 22.5米/分
the plate. •湿度 : 30~70%
• FUNCTION FOR PCB ALIGNMENT CORRECTION •工作温度 : 10℃~35℃ Contact us
Detects the fiducial mark, once the PCB moves onto the plate, and correctly •软件操作系统 : Windows XP
adjusts the coordinate system, which is relevant for insertion. •操作语言 : 英文+中文+韩文
•插件精度(垂直度,平面偏移度) : 垂直 : ±1度,水平度(端子高度) : 0.2㎜
• OTHER FUNCTIONS FOR COORDINATE REVIEW AND CORRECTION •旋转工作台系统 : DD 马达(伺服)-任意角度
Reviews all PCB holes and adjusts its exact location according to coordinates. •坐标纠正 : 通过插入孔和矫正标记
* INSERTION TOOL ANTI-DAMAGE •UPS 系统 : 不间断电源供应
This system prevents damage to the tool’ head by impacts between the
s •便捷装置 : 2.5 英寸可移动硬盘驱动器(堆栈类型)
insertion tool and cutter. It also detects objects that are caught in the cutter or
its die.
Headquarters and Factory Seoul·Gyeonggi Branch Office 中国·上海代表处
#3-10, Horim-Dong, Dalseo-Gu, Sin-Dong, Yeongtong-Gu, Suwon, 上海市徐汇区斜土路2601号嘉汇广场T2-10E www.sunilm.com
Daegu, 704-240, Korea Gyeonggi-Do, 443-390, Korea TEL : 86-21-64260830 64260829
TEL : 82-53-587-2323 TEL : 82-31-695-6240 FAX : 86-21-64260848
AUTO INSERTION MACHINE SERIES AI-03 SUNIL MECHATRONICS www.sunilm.com FAX : 82-53-587-2321 FAX : 82-31-695-6243
2. www.sunilm.com
四轮一体型凸轮系统插件头
采用了四轮一体型凸轮架构,从而杜绝了繁琐的调试工序,减少了摩擦面保证了设备的耐久性。
可最快速度的更换易损部件。
ALL-IN-ONE 4-WHEEL CAM SYSTEM HEAD
The all-in-one four-wheel cam structure prevents unnecessary adjustments or problems,
ensures durability with the minimum friction surface, and allows prompt replacement of
consumable parts.
面板支撑系统 插件头和凸轮手柄 旋转工作台
• 完成大型PCB板的安全插件作业。
可
• 换成伺服“Off”模式,旋转安装在插件
转
• CB端子插件过程中,面板支撑系统可有效固定PCB,
P • 作台的中央采用DD Motor方式,实现了间隙最小化,从而加
工
头上方的手柄,可手动调整插件头及凸轮
显著降低了PCB损坏的发生概率。同时,有效确保了端子 强了工作台旋转的稳定性以及回转误差最小化。
的位置。
插件的垂直度。 精确的系统控制和数据管理
全部的控制系统采用稳定的PLC,全部以电脑界面方式软件进行有效控制,从而更加
BACK-UP PLATE HEAD & CAM WHEEL TURNTABLE 简便的进行操作;同时将作业数据及错误信息进行监控,最大限度保障了系统的稳定
性及操作的便利性。
插件机的基本特征 STANDARD FEATURES • he back-up plate works well with a large size PCB.
T
• he DD motor, which is located in the center of the table,
T
• he plate carved in is lied one upon another beneath
T
• 卓越的插件速度以及低噪音 • Excellent insertion speed with less sound • n the servo-off mode, the head and
I prevents back lash and helps to stabilize table turning.
• 采用获得认证的PLC,从而确保完善的服务保障及稳定性 • Follow-up service and reliability through a verified PLC PCB, immobilizing it in order to keep the PCB from being cam are operated manually. As a result, the motor decreases error tolerance during
ACCURATE SYSTEM CONTROL AND DATA MANAGEMENT
• 通过使用LM Guide Actuator,确保了X-Y工作台的耐久性及反复插件地精密度 • Excellent durability and repetition at a high degree of damaged and stop terminal pin from leaning to one side operation. All systems of the AI-03 are controlled by the PLC. The management
• 采用高钢一体型的台架,显著提高了设备的耐久性和防震性 precision on the X-Y table with an LM Guide Actuator on its level while inserting terminals on the PCB. software, based on the computer’ GUI, creates various settings. During
s
• 面板支撑系统采用凸轮方式,有效支撑PCB,从而保证了PCB插件孔径的精密度 • Improved durability and reduced noise through the use operation, the PLC guarantees stability and the software maximizes
of a monolithic high strength frame convenience through continuous monitoring of data.
PCB & Fuse 保险丝盒
• Improved degree of precision at the PCB support
position with cam technology on the back-up plate
AUTO INSERTION MACHINE SERIES AI-03 SUNIL MECHATRONICS