See what Zultec brings for poultry packaging that increases the shelf life of your fresh produce

1. COMPLETE PACKAGING SOLUTIONS
FOR

2. THE RIGHT PORTFOLIO
Zultec Group has come a long way, with 8 different multinational conglomerate enterprises, we are a leading Business & Technology Service company with
global presence and top market share in the businesses we do.
+500 Professional +23
Sales & Support
Centers
+60 Service Engineers +3500 Satisfied Clients
Partners Executive
Services Company
Business
Software Solutions
Self-Adhesive
Labels & Flexible
Packaging Solutions
Consultancy &
Fabrication Solutions
Support &
Technical Services
Vehicle Tracking &
Fleet Management
Solutions
Food Trays (PP, PET,
CPET) Manufacturing
Retail & Industrial Division Flexible Packaging Engineering Consultancy / Services

3. ZULTEC – BUSINESS AREAS
IT Solutions
Our domain driven IT solutions
enable organizations to streamline
their businesses. Today the group
is accredited as market leader in the
specialty segments we serve
Retail Technologies
From space planning to retail
furnishings, demand planning to
price management and checkout
solutions, we make today’s retail
happen.
Engineering Solutions
From turnkey high tech integrated
food plants to providing industrial
machineries for Packaging,
Weighing, Inspections, Coding &
Marking , we make things easier
with our consultative approach
Materials
Our supplies including food
packaging films, trays & labels help
you create a sustainable brand
image in front of your customers.
We help make consumer brands
move

4. BRIDGING
FORTUNE COMPANIES
AROUND
THE GLOBE
- $ 20 Billion
- $ 4.6 Billion
- $ 63 Billion
- $ 754 Million
- $ 577 Million
- $ 2.5 Billion
- $ 560 Million
- $ 420 Million
- $ 198 Million
Our Partners
Our Customers
- $ 1.2 Billion
- $ 600 Million
- $ 9.8 Billion
- $ 2.6 Billion
- $ 1.2 Billion
- $ 871 Million
$ 7.2 billion
- $ 4.4 Billion
- $ 3 Billion

5. • Synergistic combination between Machines, Trays, Films & Labels
• Auxiliary equipments for Product Inspection, Weighing, Coding & Marking
• Engineering Consultancy with product handling equipments
Packaging Films
Poultry Trays
Packaging Machines Self Adhesive Labels
Whole Bird Cut ups
PROPOSED SOLUTION

6. • Automatic Tray Sealers
• Map (Modified Atmosphere Packaging)
• Vacuum Skin Packaging
• Automatic Stretch Wrapping
PACKAGING MACHINES

7. Tray Sealing
• Fully automated Traysealer
• Vacuum, M.A.P. (vacuum+gas), Skin Tray (VSP) and
sealing only
• Pack up to 70 MAP trays, 150 sealed trays and 60 skin
trays per minute
• Automatic tray infeed system with a 90 degrees conveyor
from 1 to several tray lines
• User-friendly touch screen with 99 packaging parameters
• Ideal for a complete pack do-over with either VSP for
marinated products or MAP for fresh cutups
Modified Atmosphere Packaging Leads to prolonged freshness of processed meat while maintaining its appetizing color
Vacuum Skin Pack Tray Sealing (MAP)

8. Stretch Packaging
• Fully automated Stretch Packaging
• Productivity from 26 to 160 packages per minute
• Seamless integration with automatic weigh price labeling
system – ideal for fresh cutups
Stretch Packs

9. • I n n o v a t i o n i n p o u l t r y p a c k a g i n g i s d r i v i n g
c h a n g e i n t h e s e c t o r a s r e g i o n a l p r o c e s s o r s
a n d r e t a i l e r s l o o k f o r m o r e n o v e l s o l u t i o n s t o
m a x i m i z e s a l e s .
• T h e s h i f t f r o m t r a d i t i o n a l l y u s e d
p o l y p r o p y l e n e ( P P ) t o P E T i s d u e t o t h e
l i m i t a t i o n s o f P P i n t e r m s o f i t s
e n v i r o n m e n t a l c r e d e n t i a l s , b a r r i e r
p e r f o r m a n c e a n d s h e l f a p p e a l .
• P o u l t r y s e c r e t e s f l u i d a f t e r p a c k i n g . W e o f f e r
a n u m b e r o f s o l u t i o n s t o a v o i d t h i s f l u i d
m o v i n g a r o u n d t h e p a c k a g i n g a n d
u n d e r m i n i n g t h e r e t a i l s h e l f a p p e a l o f t h e
p r o d u c t w h i l e e n h a n c i n g t h e s h e l f l i f e .
• O u r t r a y s a r e c o m p a t i b l e w i t h e x i s t i n g
t o o l i n g a n d m a c h i n e r y f o r c r e a t i n g p e r f e c t
p o u l t r y p a c k s
THERMOFORMED TRAYS
Shift from PP to PET

10. TRAY PORTFOLIO (with Customer)
205.8mm (L) x 160.8mm (W) x 30mm (D)
500 gms > 205.8 mm (L) x 160.8 mm (W) x 30 mm (D)
1000 gms > 255 mm (L) x 190 mm (W) x 35 mm (D)
500 gms > 216 mm (L) x 152 mm (W) x 40 mm (D)
1000 gms > 277 mm (L) x 189 mm (W) x 40 mm (D)
500 gms > 232.4 mm (L) x 146.4 mm (W) x 25 mm (D)
(Available in Raised Base / Flat Base)
1000 gms > 260 mm (L) x 177 mm (W)
(Available in 30 mm & 40 mm Depth)
500 gms > 232.4 mm (L) x 146.4 mm (W) x 25 mm (D)
(Available in Raised Base / Flat Base)
1000 gms > 260 mm (L) x 177 mm (W)
(Available in 30 mm & 40 mm Depth)

11. TRAY PORTFOLIO (Standard)
205.8mm (L) x 160.8mm (W) x 30mm (D)
500 gms
1000 gms > 247 mm (L) x 178 mm (W) x 50 mm (D)
500 gms > 192mm (L) x 152mm (W) x 30mm (D)
1000 gms > 247mm (L) x 178mm (W) x 40mm (D)
500 gms > 192mm (L) x 152mm (W) x 50mm (D)
1000 gms

12. Thermoformed Trays – Converting commodity into a Brand
• From High barrier PET trays to specially designed PP trays, our trays are
completely recyclable and offers advanced absorbent to keep your poultry
products safe and fresh
• Patented Seal Technology for maximum safety
• Increased line outputs
• Compatible with existing machinery & tooling

13. Thermoformed Trays – Converting commodity into a Brand
SUITABLE FOR MAP PACKAGING SPLIT / SHAPED TRAYS AVAILABLE APPLICATION PAGE NUMBER n n
YES YES FISH AND POULTRY
Rfresh MB
SUITABLE FOR MAP PACKAGING SPLIT / SHAPED TRAYS AVAILABLE APPLICATION PAGE NUMBER n
YES YES POULTRY
SUITABLE FOR MAP PACKAGING SPLIT / SHAPED TRAYS AVAILABLE APPLICATION PAGE NUMBER n n n
YES YES MEAT, FISH, POULTRY
VSP Mono PET
SUITABLE FOR MAP PACKAGING SPLIT / SHAPED TRAYS AVAILABLE APPLICATION PAGE NUMBER n n n
YES YES MEAT, FISH, POULTRY
VSP PET/PE
SUITABLE FOR MAP PACKAGING SPLIT / SHAPED TRAYS AVAILABLE APPLICATION PAGE NUMBER n n n
YES YES MEAT, FISH, POULTRY
VSP Barrier PP
n Raw Red Meat n Fish
n RAW Poultry
PET Trays - Super-cleaned
rPET Trays
Extensive range of sizes
Innovative product design
PP Trays - 10% less carbon
footrprint than an equivalent
PP Tray
Tray and Film solutions
In Country Manufacture

14. Trays – With all Display Options
• Poultry shaped whole birds trays to pack birds from 600g to 1300g
• Sloped trays to maximize product view
• Trays with Euro Hook punched out of the flange
• Trays for 2-birds packaging
• Trays with absorbent base

15. Thermoformed Trays – Converting commodity into a Brand
From Poultry cut-ups to Whole Bird, these high barrier PET trays not only provide hermetic sealing with strong barrier but also the strong
visual appeal on retail shelves.

16. Printed Flexible Barrier Films

17. Printed Flexible Barrier Films
High barrier lidding films
Print options available
Range of widths & gauges
On site technical support
Excellent anti-fog
Shrink options available

18. SELF ADHESIVE LABELS

19. Poultry Labels – Giving Your Packs, A Voice
Up to 9 color printing
Extremely fast printing speed
Prints on almost any material
Diverse Label products
Cost effective for large quantities
Technology Advantages
Diverse Options
Die cutting
High-Quality Printing
Quality controlled
Pressure-sensitive Labels
Shrink Sleeves
Flexible Packaging
Specialized Inks
Laminating

20. POULTRY PACKAGING CONSUMABLES
Poultry Nets

21. POULTRY PACKAGING CONSUMABLES
Soaker Pads
Poultry Bands

22. PRODUCT INSPECTION SYSTEMS
• Measure it all to meet the increasing product safety standards with latest technology
• The most accurate technology in the market – Metal Detection & X-Ray Analysis
• Faster Payback time than any other analyzer
• Auto Calibrate – Minimal operator skills required
• Designed for the meet processing industry
• Adopted by A-Grade BRC accredited Sites
Ensuring the Highest Product Quality & Food Safety
Detection of Metallic and non-metallic contaminants such as glass, steel, blade, stone, calcified bone, high-density plastics

23. • Increases processing line efficiency with minimum giveaway
• Integrated network environment
• Robust MCU “Accept” or “Reject” your weighed items
• Auto Calibrate – Minimal operator skills required
• Designed for the meet processing industry
• Accredited industry approvals (OIML R51 & EC TAC )
VERSATILE – Available in different weight capacities
ACCURATE – Excellent accuracy, especially with flexible packaging
FAST – With belt speeds up to 120m/m, its ideal for busy production lines
Quality Assurance – Trusted Analytical Systems

24. Code, Mark & Label your application with our wide range of product traceability solutions, from Continuous Inkjet to Laser. These solutions
empower production lines in wide industries including food, beverages, pharmaceutical, cosmetics, automotive, electronics and cables /
tubes.
Continuous
Inkjet Printing
Thermal Transfer
Overprinters
Case Coders
Laser Printers
Coding & Marking
Batch details with Production / Expiry Printing

25. Bizerba inline Check-weigher virtually eliminates off-weights and product
giveaway.
In Line Checkweighing
Consistently Accurate Weights
• Depending on weight and size, up to 400 products per minute can be
weighed
• Suitable for fill quantity control
• Weighing ranges from 10 to 15,000 g

26. Engineering Consultancy – Product Handling
Solutions

27. Engineering Consultancy – Product Handling Solutions
Project
Management
Processing
Lines
Process
Engineering
Line
Integration
Product
Handling
Trunkey Plant Designs, Industrial Automation & Metal Sheet
Fabrication
• We integrate processing machines within industrial lines and enable
them rolling.
• We serve customers throughout Saudi Arabia in diversified domains
• We provide quality metal fabrication
• We are industry consultants for unique challenges from concept
design till execution
• We are specialists in standard & custom conveyor systems
• We work to deliver unique and bespoke solutions

28. Engineering Consultancy – Product Handling Solutions
We are specialized in many customized industry projects. Some key areas where we have competency to work are:
• Filling Line, i.e. Liquid & non liquid products
at low speed applications
• Product diverters
• Product counting units
• Metallic working tables in various features
• Precision adjustments for X & Y axis
• Platforms, Ladders, Staircase & Bypass
bridge
• Machine vision systems
• Eggs in tray printing Solution
Eggs in tray printing
Solution
Inline Labeling Inline Weighing

29. Our contribution to industries
Our Poultry Experience
AL-TOGA®
POULTRY

30. ZULTEC GROUP 30
Thank You