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John deere f935 front mower service repair manualfjjskdmnenemm
This technical manual provides service information for John Deere F911, F915, F925, F932, and F935 front mowers. The manual contains sections on engine repair, fuel and air repair, electrical repair, power train repair, steering and brake repair, hydraulic repair, and miscellaneous repair. It includes specifications, component locations, operation theory, diagnostics, testing and adjustment procedures. The manual is intended to be used by experienced technicians and contains important safety information that should be followed.
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John deere f935 front mower service repair manualfjjskdmnenemm
This technical manual provides service information for John Deere F911, F915, F925, F932, and F935 front mowers. The manual contains sections on engine repair, fuel and air repair, electrical repair, power train repair, steering and brake repair, hydraulic repair, and miscellaneous repair. It includes specifications, component locations, operation theory, diagnostics, testing and adjustment procedures. The manual is intended to be used by experienced technicians and contains important safety information that should be followed.
John deere f932 front mower service repair manualfjjskdmnenemm
This technical manual provides service information for John Deere F911, F915, F925, F932, and F935 front mowers. The manual contains sections on engine repair, fuel and air repair, electrical repair, power train repair, steering and brake repair, hydraulic repair, and miscellaneous repair. It includes specifications, component locations, operation theory, diagnostics, testing and adjustment procedures. The manual is intended to be used by experienced technicians and contains important safety information that should be followed.
Hyundai 25 df forklift truck service repair manualfjjskdmnenemm
The document describes the structure and operation of the power train system of an industrial vehicle, including:
1. The main components of the power train system including the engine, transmission, drive shaft, drive axle, and brakes.
2. The transmission uses a torque converter and includes a forward clutch, reverse clutch, and output gear to transfer power from the input shaft to the output shaft in forward and reverse modes.
3. Oil is pumped through the system by a gear pump and controlled by a main relief valve and solenoid valve to engage the appropriate clutch for direction of travel.
John deere f925 front mower service repair manualfjjskdmnenemm
This technical manual provides service information for John Deere F911, F915, F925, F932, and F935 front mowers. It contains sections on engine repair, fuel and air repair, electrical repair, power train repair, steering and brake repair, hydraulic repair, and miscellaneous repair. The manual begins with introductory sections on safety, specifications, fuels and lubricants, serial number locations, and standard and optional features. Repair and diagnostic information is organized by component groups.
John deere f915 front mower service repair manualfjjskdmnenemm
This technical manual provides service information for John Deere F911, F915, F925, F932, and F935 front mowers. The manual contains sections on engine repair, fuel and air repair, electrical repair, power train repair, steering and brake repair, hydraulic repair, and miscellaneous repair. It includes specifications, component locations, theory of operation, diagnosis procedures, and repair instructions. Technicians should follow all safety instructions when working on the mowers.
John deere f911 front mower service repair manualfjjskdmnenemm
This technical manual provides service information for John Deere F911, F915, F925, F932, and F935 front mowers. The manual contains sections on engine repair, fuel and air repair, electrical repair, power train repair, steering and brake repair, hydraulic repair, and miscellaneous repair. It includes specifications, component locations, theory of operation, diagnosis procedures, and repair instructions. Technicians should follow all safety instructions when working on the mowers.
John deere f735 front mower service repair manualfjjskdmnenemm
This technical manual provides specifications and safety information for servicing a John Deere F735 front mower. It includes specifications for the vehicle, fasteners, fluids, lubricants, and safety practices. Safety practices emphasize preventing injury from high pressure lines, rotating parts, batteries, and ensuring proper ventilation and protective equipment are used.
John deere 4000 series compact utility tractor attachments service repair manualfjjskdmnenemm
This technical manual provides specifications and information for attachments used with John Deere 4000 series compact utility tractors. It includes specifications for backhoes, rotary mowers, rotary tillers, a post hole digger, front blades, rotary brooms, snowblowers, and other miscellaneous attachments. The manual is intended for experienced technicians and contains sections on specifications, component location, theory of operation, troubleshooting, testing and repair for the various systems.
Hyundai 30 bha 7 forklift truck service repair manualfjjskdmnenemm
This document provides an overview and outline of the contents of a service manual for a machine. It is divided into 8 sections that cover general information, removal/installation procedures, power train, brake, steering, hydraulic, electrical, and mast systems. The foreword explains the purpose and structure of the manual to aid technicians in performing repairs correctly. Conversion tables are also included to enable simple conversions between different units of measurement.
Hyundai 30 bh 9 forklift truck service repair manualfjjskdmnenemm
This document provides instructions for disassembling and assembling a steering unit. The major steps include:
1) Disassembling the steering unit by removing components like the end cover, gearwheel set, cardan shaft, distributor plate, check valve parts, sleeve, spool, and pressure relief valve parts.
2) Assembling the spool and sleeve with neutral position springs installed in slots. Bearing races and seals are also installed.
3) Lubricating O-rings and seals before installing them using assembly tools to properly position the components.
4) Reassembling the steering unit by installing the spool set, distributor plate, and other components removed during dis
Hyundai 25 d 7e forklift truck service repair manualfjjskdmnenemm
This document provides instructions for disassembling and assembling a steering unit. The disassembly process involves removing components like the end cover, gearwheel set, cardan shaft, distributor plate, spool, sleeve and seals. The pressure relief valve is also disassembled by removing the plug, seal washers, setting screw, spring and piston. The assembly process describes fitting components like the spool, sleeve, springs, seals and O-rings back into the steering unit housing using various tools. Proper positioning and lubrication of parts is emphasized.
Hyundai 25 bha 7 forklift truck service repair manualfjjskdmnenemm
This document provides an overview and outline of the contents of a service manual for a machine. It is divided into 8 sections that cover general information, removal/installation procedures, power train, brake, steering, hydraulic, electrical, and mast systems. The foreword explains the purpose and structure of the manual to aid technicians in performing repairs correctly. Conversion tables are also included to enable simple conversions between different units of measurement.
Hyundai 25 bh 9 forklift truck service repair manualfjjskdmnenemm
This document provides instructions for disassembling and assembling a steering unit. The major steps include:
1) Disassembling the steering unit by removing components like the end cover, gearwheel set, cardan shaft, distributor plate, check valve parts, sleeve, spool, and pressure relief valve parts.
2) Assembling the spool and sleeve with neutral position springs installed in slots. Bearing races and seals are also installed.
3) Lubricating O-rings and seals before installing them using special tools to push them into place in the housing.
4) Proper alignment of parts and torque specifications are noted to ensure correct assembly.
Hyundai 22 bha 7 forklift truck service repair manualfjjskdmnenemm
This document provides an overview and outline of the sections contained in a service manual for a machine. It includes 8 main sections that cover: general information; removal and installation of components; powertrain, brake, steering, hydraulic, electrical, and mast systems. Each section includes groups that provide structure and function, operational checks, troubleshooting, and disassembly/assembly information. Conversion tables are also included to enable simple conversions between units of measurement.
Hyundai 22 bh 9 forklift truck service repair manualfjjskdmnenemm
This document provides instructions for disassembling and assembling a steering unit. The major steps include:
1) Disassembling the steering unit by removing components like the end cover, gearwheel set, cardan shaft, distributor plate, check valve parts, sleeve, spool, and pressure relief valve parts.
2) Assembling the spool and sleeve with neutral position springs installed in slots. Bearing races and seals are fitted onto the spool/sleeve assembly.
3) O-rings and seals are installed using special tools, with lubrication and proper positioning emphasized.
4) Completed subassemblies are installed back into the steering unit housing in reverse order of
Hyundai 20 df forklift truck service repair manualfjjskdmnenemm
The document describes the structure and operation of the power train system of an industrial vehicle, including:
1. The main components of the power train system including the engine, transmission, drive shaft, drive axle, and brakes.
2. The transmission uses a torque converter and includes a forward clutch, reverse clutch, and output gear to transfer power from the input shaft to the output shaft in forward and reverse modes.
3. The transmission case houses the control valve which regulates oil flow and pressure to engage the forward or reverse clutch via solenoid valves, allowing gear selection. It also includes an oil filter and parking brake.
John deere f932 front mower service repair manualfjjskdmnenemm
This technical manual provides service information for John Deere F911, F915, F925, F932, and F935 front mowers. The manual contains sections on engine repair, fuel and air repair, electrical repair, power train repair, steering and brake repair, hydraulic repair, and miscellaneous repair. It includes specifications, component locations, operation theory, diagnostics, testing and adjustment procedures. The manual is intended to be used by experienced technicians and contains important safety information that should be followed.
Hyundai 25 df forklift truck service repair manualfjjskdmnenemm
The document describes the structure and operation of the power train system of an industrial vehicle, including:
1. The main components of the power train system including the engine, transmission, drive shaft, drive axle, and brakes.
2. The transmission uses a torque converter and includes a forward clutch, reverse clutch, and output gear to transfer power from the input shaft to the output shaft in forward and reverse modes.
3. Oil is pumped through the system by a gear pump and controlled by a main relief valve and solenoid valve to engage the appropriate clutch for direction of travel.
John deere f925 front mower service repair manualfjjskdmnenemm
This technical manual provides service information for John Deere F911, F915, F925, F932, and F935 front mowers. It contains sections on engine repair, fuel and air repair, electrical repair, power train repair, steering and brake repair, hydraulic repair, and miscellaneous repair. The manual begins with introductory sections on safety, specifications, fuels and lubricants, serial number locations, and standard and optional features. Repair and diagnostic information is organized by component groups.
John deere f915 front mower service repair manualfjjskdmnenemm
This technical manual provides service information for John Deere F911, F915, F925, F932, and F935 front mowers. The manual contains sections on engine repair, fuel and air repair, electrical repair, power train repair, steering and brake repair, hydraulic repair, and miscellaneous repair. It includes specifications, component locations, theory of operation, diagnosis procedures, and repair instructions. Technicians should follow all safety instructions when working on the mowers.
John deere f911 front mower service repair manualfjjskdmnenemm
This technical manual provides service information for John Deere F911, F915, F925, F932, and F935 front mowers. The manual contains sections on engine repair, fuel and air repair, electrical repair, power train repair, steering and brake repair, hydraulic repair, and miscellaneous repair. It includes specifications, component locations, theory of operation, diagnosis procedures, and repair instructions. Technicians should follow all safety instructions when working on the mowers.
John deere f735 front mower service repair manualfjjskdmnenemm
This technical manual provides specifications and safety information for servicing a John Deere F735 front mower. It includes specifications for the vehicle, fasteners, fluids, lubricants, and safety practices. Safety practices emphasize preventing injury from high pressure lines, rotating parts, batteries, and ensuring proper ventilation and protective equipment are used.
John deere 4000 series compact utility tractor attachments service repair manualfjjskdmnenemm
This technical manual provides specifications and information for attachments used with John Deere 4000 series compact utility tractors. It includes specifications for backhoes, rotary mowers, rotary tillers, a post hole digger, front blades, rotary brooms, snowblowers, and other miscellaneous attachments. The manual is intended for experienced technicians and contains sections on specifications, component location, theory of operation, troubleshooting, testing and repair for the various systems.
Hyundai 30 bha 7 forklift truck service repair manualfjjskdmnenemm
This document provides an overview and outline of the contents of a service manual for a machine. It is divided into 8 sections that cover general information, removal/installation procedures, power train, brake, steering, hydraulic, electrical, and mast systems. The foreword explains the purpose and structure of the manual to aid technicians in performing repairs correctly. Conversion tables are also included to enable simple conversions between different units of measurement.
Hyundai 30 bh 9 forklift truck service repair manualfjjskdmnenemm
This document provides instructions for disassembling and assembling a steering unit. The major steps include:
1) Disassembling the steering unit by removing components like the end cover, gearwheel set, cardan shaft, distributor plate, check valve parts, sleeve, spool, and pressure relief valve parts.
2) Assembling the spool and sleeve with neutral position springs installed in slots. Bearing races and seals are also installed.
3) Lubricating O-rings and seals before installing them using assembly tools to properly position the components.
4) Reassembling the steering unit by installing the spool set, distributor plate, and other components removed during dis
Hyundai 25 d 7e forklift truck service repair manualfjjskdmnenemm
This document provides instructions for disassembling and assembling a steering unit. The disassembly process involves removing components like the end cover, gearwheel set, cardan shaft, distributor plate, spool, sleeve and seals. The pressure relief valve is also disassembled by removing the plug, seal washers, setting screw, spring and piston. The assembly process describes fitting components like the spool, sleeve, springs, seals and O-rings back into the steering unit housing using various tools. Proper positioning and lubrication of parts is emphasized.
Hyundai 25 bha 7 forklift truck service repair manualfjjskdmnenemm
This document provides an overview and outline of the contents of a service manual for a machine. It is divided into 8 sections that cover general information, removal/installation procedures, power train, brake, steering, hydraulic, electrical, and mast systems. The foreword explains the purpose and structure of the manual to aid technicians in performing repairs correctly. Conversion tables are also included to enable simple conversions between different units of measurement.
Hyundai 25 bh 9 forklift truck service repair manualfjjskdmnenemm
This document provides instructions for disassembling and assembling a steering unit. The major steps include:
1) Disassembling the steering unit by removing components like the end cover, gearwheel set, cardan shaft, distributor plate, check valve parts, sleeve, spool, and pressure relief valve parts.
2) Assembling the spool and sleeve with neutral position springs installed in slots. Bearing races and seals are also installed.
3) Lubricating O-rings and seals before installing them using special tools to push them into place in the housing.
4) Proper alignment of parts and torque specifications are noted to ensure correct assembly.
Hyundai 22 bha 7 forklift truck service repair manualfjjskdmnenemm
This document provides an overview and outline of the sections contained in a service manual for a machine. It includes 8 main sections that cover: general information; removal and installation of components; powertrain, brake, steering, hydraulic, electrical, and mast systems. Each section includes groups that provide structure and function, operational checks, troubleshooting, and disassembly/assembly information. Conversion tables are also included to enable simple conversions between units of measurement.
Hyundai 22 bh 9 forklift truck service repair manualfjjskdmnenemm
This document provides instructions for disassembling and assembling a steering unit. The major steps include:
1) Disassembling the steering unit by removing components like the end cover, gearwheel set, cardan shaft, distributor plate, check valve parts, sleeve, spool, and pressure relief valve parts.
2) Assembling the spool and sleeve with neutral position springs installed in slots. Bearing races and seals are fitted onto the spool/sleeve assembly.
3) O-rings and seals are installed using special tools, with lubrication and proper positioning emphasized.
4) Completed subassemblies are installed back into the steering unit housing in reverse order of
Hyundai 20 df forklift truck service repair manualfjjskdmnenemm
The document describes the structure and operation of the power train system of an industrial vehicle, including:
1. The main components of the power train system including the engine, transmission, drive shaft, drive axle, and brakes.
2. The transmission uses a torque converter and includes a forward clutch, reverse clutch, and output gear to transfer power from the input shaft to the output shaft in forward and reverse modes.
3. The transmission case houses the control valve which regulates oil flow and pressure to engage the forward or reverse clutch via solenoid valves, allowing gear selection. It also includes an oil filter and parking brake.
3. S SF I
INNEHÅLLS-
FÖRTECKNING
ALLMÄNN
INFORMATION
TEKNISKA DATA
PERIODISK
INSPEKTION OCH
JUSTERING
BRÄNSLESYSTEM
MOTORPAKET
VÄXELHUS
MOTORFÄSTE
ELSYSTEM
FELSÖKNING OCH
DIAGNOS
SISÄLLYS-
LUETTELO
YLEISTIEDOT
TEKNISET TIEDOT
MÄÄRÄAIKAINEN
TARKASTUS JA
SÄÄTÖ
POLTTOAINEJÄR-
JESTELMÄ
MOOTTORI
ALAYKSIKKÖ
KANNATINYKSIKKÖ
SÄHKÖJÄRJES-
TELMÄ
VIANETSINTÄ
INDICE
INFORMAZIONI
GENERALI
1
SPECIFICHE
2
SPEC
ISPEZIONI E
REGOLAZIONI
PERIODICHE 3
IMPIANTO DI
ALIMENTAZIONE
CARBURANTE 4
FUEL
GRUPPO MOTORE
5
POWR
PIEDE
6
LOWR
STAFFA SUPPORTO
PIEDE
7
BRKT
IMPIANTO
ELETTRICO
8
ELEC
RICERCA GUASTI
9
GEN
INFO
INSP
ADJ
– +
TRBL
ANLS
4. E
GEN
INFO
CHAPTER 1
GENERAL INFORMATION
IDENTIFICATION ............................................................................................ 1-1
SERIAL NUMBER..................................................................................... 1-1
STARTING SERIAL NUMBERS ............................................................... 1-1
SAFETY WHILE WORKING............................................................................ 1-2
FIRE PREVENTION................................................................................... 1-2
VENTILATION........................................................................................... 1-2
SELF-PROTECTION.................................................................................. 1-2
OILS, GREASES AND SEALING FLUIDS................................................ 1-2
GOOD WORKING PRACTICES................................................................ 1-3
DISASSEMBLY AND ASSEMBLY........................................................... 1-4
SPECIAL TOOLS............................................................................................. 1-5
MEASURING ............................................................................................ 1-5
REMOVING AND INSTALLING ............................................................... 1-7
5. S SF I
1
2
3
4
5
6
7
8
9
KAPITEL 1
ALLMÄNN
INFORMATION
IDENTIFIKATION ............................ 1-1
SERIENUMMER.............................. 1-1
INLEDANDE SERIENUMMER...... 1-1
SÄKERHET UNDER ARBETET ..... 1-2
BRANDSKYDD............................... 1-2
VENTILATION................................ 1-2
PERSONSKYDD.............................. 1-2
OLJOR, FETTER OCH
TÄTNINGSVÄTSKOR................... 1-2
BRA ARBETSRUTINER................. 1-3
ISÄRTAGNING OCH
IHOPSÄTTNING ............................ 1-4
SPECIALVERKTYG ......................... 1-5
MÄTNING........................................ 1-5
BORTTAGNING OCH
MONTERING ................................. 1-7
OSA 1
YLEISTIEDOT
TUNNISTETIEDOT......................... 1-1
SARJANUMERO ........................ 1-1
SARJANUMEROIDEN
ALKUARVOT ............................. 1-1
TYÖTURVALLISUUS..................... 1-2
PALONTORJUNTA ....................1-2
ILMANVAIHTO ........................... 1-2
SUOJAVARUSTEET ..................1-2
ÖLJYT, VOITELUAINEET JA
TIIVISTENESTEET..................... 1-2
OIKEAT TYÖTAVAT...................1-3
OSIEN PURKAMINEN JA
KOKOAMINEN .......................... 1-4
ERIKOISTYÖKALUT ...................... 1-5
MITTAUSVÄLINEET ..................1-5
IRROTUS JA ASENNUS............1-7
CAPITOLO 1
INFORMAZIONI
GENERALI
IDENTIFICAZIONE ..........................1-1
NUMERO DI SERIE.........................1-1
NUMERI INIZIALI DI SERIE .........1-1
LAVORARE IN SICUREZZA...........1-2
PREVENZIONE INCENDI ..............1-2
VENTILAZIONE..............................1-2
PROTEZIONE DAGLI
INFORTUNI ....................................1-2
OLI, GRASSI E LIQUIDI
SIGILLANTI....................................1-2
BUONE ABITUDINI DI
LAVORO .........................................1-3
DISASSEMBLAGGIO E
ASSEMBLAGGIO...........................1-4
UTENSILI SPECIALI ........................1-5
MISURAZIONE................................1-5
RIMOZIONE E
INSTALLAZIONE ..........................1-7
6. 1-1
GEN
INFO E
IDENTIFICATION
IDENTIFICATION 1
SERIAL NUMBER
The outboard motor’s serial number is
stamped on a label which is attached to the
port clamp bracket.
NOTE:
As an antitheft measure, a special label on
which the outboard motor’s serial number
is stamped is bonded to the port clamp
bracket. The label is specially treated so
that peeling it off causes cracks across the
serial number.
1 Model name
2 Approval model code
3 Transom height
4 Serial number
S6E51010
1020
STARTING SERIAL NUMBERS
The starting serial number blocks are as fol-
lows:
Model name Approval
model
code
Starting
serial
number
World-
wide
USA Canada
100AETO — 100TR 64W L: 301207 -
E115AMH —
6E5
L: 020299 -
Y: 120287 -
X: 220247 -
E115AWH —
L: 040218 -
Y: 141565 -
X: 240241 -
E115AE —
L: 001784 -
X: 760102 -
E115AET —
L: 014822 -
X: 211575 -
115BE — L: 420111 -
115BET C115TR
L: 332717 -
X: 523972 -
115BETO — L: 369029 -
115CETO 115TR, S115TR
L: 404067 -
X: 729696 -
— B115TR — 66Y L: 000301 -
130BETO 130TR, S130TR 6L1
L: 310563 -
X: 705725 -
L130BETO L130TR — 6L6 X: 701971 -
140BET — 6F3
L: 522075 -
X: 421113 -
7. S
SF
I
GEN
INFO
1-
IDENTIFICAZIONE 1
NUMERO DI SERIE 1
Il numero di serie del motore fuoribordo
è riportato su un’etichetta applicata sul
fianco sinistro della staffa di bloccaggio.
NOTA:
Per prevenire i furti, sul fianco sinistro
della staffa di bloccaggio è incollata
un’etichetta speciale che riporta il
numero di serie del motore fuoribordo.
L’etichetta è stata trattata in modo che,
se si tentasse di staccarla, il numero di
serie verrebbe danneggiato.
1 Nome del modello
2 Codice di omologazione del modello
3 Altezza specchio di poppa
4 Numero di serie
NUMERI INIZIALI DI SERIE 1
Blocchi di numeri di serie iniziali:
Nome del modello Codicedi
omologa-
zione del
modello
Numero
iniziale di
serie
In tutto il
mondo
USA Canada
100AETO — 100TR 64W L: 301207 -
E115AMH —
6E5
L: 020299 -
Y: 120287 -
X: 220247 -
E115AWH —
L: 040218 -
Y: 141565 -
X: 240241 -
E115AE —
L: 001784 -
X: 760102 -
E115AET —
L: 014822 -
X: 211575 -
115BE — L: 420111 -
115BET C115TR
L: 332717 -
X: 523972 -
115BETO — L: 369029 -
115CETO 115TR, S115TR
L: 404067 -
X: 729696 -
— B115TR — 66Y L: 000301 -
130BETO 130TR, S130TR 6L1
L: 310563 -
X: 705725 -
L130BETO L130TR — 6L6 X: 701971 -
140BET — 6F3
L: 522075 -
X: 421113 -
IDENTIFIKATION 1
SERIENUMMER 1
Utombordsmotorns serienummer är
stämplat på en dekal som är fastsatt på
babordssidans fästbygel.
OBS:
Som en stöldskyddsåtgärd är en särskild
dekal stämplad med utombordsmotorns
serienummer fäst vid babords fästbygel.
Dekalen är specialbehandlad så att
sprickor skapas i serienumret om den
dras bort.
1 Modellnamn
2 Godkänd modellbeteckning
3 Rigghöjd
4 Serienummer
INLEDANDE SERIENUMMER 1
De inledande serienumren är följande:
Modellnamn God-
känd
modell-
beteck-
ning
Inledande
serienr.
Hela
världen
USA Kanada
100AETO — 100TR 64W L: 301207 -
E115AMH —
6E5
L: 020299 -
Y: 120287 -
X: 220247 -
E115AWH —
L: 040218 -
Y: 141565 -
X: 240241 -
E115AE —
L: 001784 -
X: 760102 -
E115AET —
L: 014822 -
X: 211575 -
115BE — L: 420111 -
115BET C115TR
L: 332717 -
X: 523972 -
115BETO — L: 369029 -
115CETO 115TR, S115TR
L: 404067 -
X: 729696 -
— B115TR — 66Y L: 000301 -
130BETO 130TR, S130TR 6L1
L: 310563 -
X: 705725 -
L130BETO L130TR — 6L6 X: 701971 -
140BET — 6F3
L: 522075 -
X: 421113 -
IDENTIFIKATION
TUNNISTETIEDOT
IDENTIFICAZIONE
1
TUNNISTETIEDOT 1
SARJANUMERO 1
Perämoottorin sarjanumero on
lyöty kiinnitysjalustan paapuurin
puolelle kiinnitettyyn laattaan.
PS:
Varkauden varalta perämoottorin
kiinnitysjalustan paapuurin puo-
lelle on kiinnitetty moottorin sarja-
numeron sisältävä erikoislaatta.
Se on käsitelty niin, että sarjanu-
meroon ilmestyy halkeamia,
mikäli se irrotetaan.
1 Mallin nimi
2 Hyväksytty mallinumero
3 Perälaudan korkeus
4 Sarjanumero
SARJANUMEROIDEN
ALKUARVOT 1
Sarjanumeroiden alkuarvot ovat
seuraavat:
Mallin nimi Hyväk-
sytty
malli-
numero
Sarjanu-
meron
alkuarvo
Muut
maat
YHDYS-
VALLAT
KANADA
100AETO — 100TR 64W L:301207 -
E115AMH —
6E5
L:020299 -
Y:120287 -
X:220247 -
E115AWH —
L:040218 -
Y:141565 -
X:240241 -
E115AE —
L:001784 -
X:760102 -
E115AET —
L:014822 -
X:211575 -
115BE — L:420111 -
115BET C115TR
L:332717 -
X:523972 -
115BETO — L:369029 -
115CETO 115TR, S115TR
L:404067 -
X:729696 -
— B115TR — 66Y L:000301 -
130BETO 130TR, S130TR 6L1
L:310563 -
X:705725 -
L130BETO L130TR — 6L6 X:701971 -
140BET — 6F3
L:522075 -
X:421113 -
8. 1-2
GEN
INFO E
SAFETY WHILE WORKING
SAFETY WHILE WORKING 1
The procedures given in this manual are
those recommended by Yamaha to be fol-
lowed by Yamaha dealers and their
mechanics.
FIRE PREVENTION
Gasoline (petrol) is highly flammable.
Petroleum vapor is explosive if ignited.
Do not smoke while handling gasoline and
keep it away from heat, sparks and open
flames.
1030
VENTILATION
Petroleum vapor is heavier than air and is
deadly if inhaled in large quantities. Engine
exhaust gases are harmful to breathe.
When test-running an engine indoors,
maintain good ventilation.
1040
SELF-PROTECTION
Protect your eyes with suitable safety
glasses or safety goggles, when grinding or
when doing any operation which may
cause particles to fly off. Protect hands and
feet by wearing safety gloves or protective
shoes if appropriate to the work you are
doing.
1050
OILS, GREASES AND SEALING
FLUIDS
Use only genuine Yamaha oils, greases and
sealing fluids or those recommended by
Yamaha.
1060
9. S
SF
I
GEN
INFO
1-
SÄKERHET UNDER
ARBETET 1
Tillvägagångssätten som anges i denna
verkstadshandbok är de som Yamaha
rekommenderar att Yamaha-handlare
och mekaniker ska använda.
BRANDSKYDD 1
Bensin är synnerligen lättantändligt.
Bensinångor är explosiva om de antänds.
Rök inte när bensin hanteras och håll
bensin borta från värme, gnistor och bara
lågor.
VENTILATION 1
Bensinångor är tyngre än luft och är
dödsfarliga om de inandas i större
mängd. Det är skadligt att inandas avga-
ser.
Ventilera väl när motorer provkörs
inomhus.
PERSONSKYDD 1
Skydda ögonen med lämpliga skydds-
glasögon eller ögonskydd när slipning
eller andra arbeten utförs som kan göra
att partiklar slungas ut. Skydda händer
och fötter genom att använda skydds-
handskar eller skyddsskor om det är
lämpligt för arbetet du utför.
OLJOR, FETTER OCH
TÄTNINGSVÄTSKOR 1
Använd endast oljor, fetter och tätnings-
vätskor från Yamaha eller sådana som
rekommenderas av Yamaha.
TYÖTURVALLISUUS 1
Tässä huolto-ohjeessa kuvatut työ-
menetelmät ovat Yamahan jäl-
leenmyyjilleen ja heidän
huoltohenkilöstölleen suosittele-
mia.
PALONTORJUNTA 1
Bensiini on erittäin tulenarkaa.
Bensiinihöyryt räjähtävät syttyes-
sään.
Älä tupakoi bensiiniä käsitellessäsi
ja pidä bensiini loitolla kuumuu-
desta, kipinöistä ja avotulesta.
ILMANVAIHTO 1
Bensiinihöyryt ovat ilmaa paina-
vampia ja suurina määrinä hengi-
tettynä hengenvaarallisia.
Moottorin pakokaasut ovat hengi-
tettyinä haitallisia.
Huolehdi riittävästä ilmanvaih-
dosta, jos moottoria koekäytetään
sisätiloissa.
SUOJAVARUSTEET 1
Käytä aina asianmukaisia suojala-
seja tai silmäsuojaimia käsitelles-
säsi paineilmaa, käyttäessäsi
hiomakonetta sekä kaikessa
työssä, jossa ilmaan voi singota
hiukkasia. Käytä suojakäsineitä ja
turvajalkineita, kun työn laatu sitä
vaatii.
ÖLJYT, VOITELUAINEET JA
TIIVISTENESTEET 1
Käytä ainoastaan Yamahan val-
mistamia ja suosittelemia öljyjä,
voiteluaineita ja tiivistysnesteitä.
LAVORARE IN
SICUREZZA 1
Le procedure illustrate nel presente
manuale sono quelle raccomandate dalla
Yamaha ai propri concessionari ed ai
loro meccanici.
PREVENZIONE INCENDI 1
La benzina è altamente infiammabile.
Se i vapori di benzina prendono fuoco,
sono esplosivi.
Non fumare mentre si maneggia la ben-
zina e tenerla lontana da fonti di calore,
da scintille e da fiamme aperte.
VENTILAZIONE 1
I vapori di benzina sono più pesanti
dell’aria e, se inalati in grandi quantità,
sono mortali. I gas di scarico del motore
sono pericolosi in caso di inalazione.
Quando si collauda un motore in un
ambiente chiuso, provvedere ad una
buona ventilazione.
PROTEZIONE DAGLI INFORTUNI1
Proteggere gli occhi con occhiali di sicu-
rezza adeguati quando si rettifica o se si
eseguono lavori che producono particelle
vaganti. Proteggere le mani ed i piedi
indossando guanti o scarpe di sicurezza
adeguati, se richiesti dal lavoro che si sta
eseguendo.
OLI, GRASSI E LIQUIDI
SIGILLANTI 1
Usare esclusivamente gli oli, i grassi ed i
liquidi sigillanti originali Yamaha, o rac-
comandati dalla Yamaha.
SÄKERHET UNDER ARBETET
TYÖTURVALLISUUS
LAVORARE IN SICUREZZA
2
10. 1-3
GEN
INFO E
SAFETY WHILE WORKING
Under normal conditions of use, there
should be no hazards from the use of the
lubricants mentioned in this manual, but
safety is all-important, and by adopting
good safety practices, any risk is minimized.
A summary of the most important precau-
tions is as follows:
1. While working, maintain good stan-
dards of personal and industrial
hygiene.
2. Clothing which has become contami-
nated with lubricants should be
changed as soon as practicable, and
laundered before further use.
3. Avoid skin contact with lubricants; do
not, for example, place a soiled wiping-
rag in your pocket.
4. Hands and any other part of the body
which have been in contact with lubri-
cants or lubricant-contaminated cloth-
ing, should be thoroughly washed with
hot water and soap as soon as practica-
ble.
5. To protect the skin, the application of a
suitable barrier cream to the hands
before working, is recommended.
6. A supply of clean lint-free cloths should
be available for wiping purposes.
GOOD WORKING PRACTICES
1. The right tools
Use the recommended special tools to
protect parts from damage. Use the
right tool in the right manner – do not
improvise.
2. Tightening torque
Follow the tightening torque instruc-
tions. When tightening bolts, nuts and
screws, tighten the large sizes first, and
tighten inner-positioned fixings before
outer-positioned ones.
1070
11. S
SF
I
GEN
INFO
1-
Under normala användningsförhållan-
den, uppstår inga risker i samband med
användning av smörjmedlen som nämns
i denna verkstadshandbok, men säkerhe-
ten är viktig och genom att använda goda
säkerhetsrutiner minimeras eventuella
risker.
En sammanfattning av de viktigaste
säkerhetsåtgärderna följer:
1. Under arbetet ska en hög standard
av person- och verkstadshygien
upprätthållas.
2. Kläder som förorenats av smörjme-
del ska bytas så fort som möjligt
och tvättas innan de används igen.
3. Undvik hudkontakt med smörjme-
del; placera t.ex. inte en smutsig
trasa i fickan.
4. Händer och andra kroppsdelar som
varit i kontakt med smörjmedel
eller kläder som förorenats av
smörjmedel, ska tvättas ordentligt
med tvål och varmt vatten så fort
som möjligt.
5. För att skydda huden, rekommen-
derar vi att händerna smörjs in med
en lämplig barriärkräm innan arbe-
tet börjar.
6. Rena, luddfria trasor ska finnas till-
gängliga för torkning.
BRA ARBETSRUTINER 1
1. Rätt verktyg
Använd de rekommenderade speci-
alverktygen för att undvika att
delarna skadas. Använd rätt verk-
tyg på rätt sätt – improvisera inte.
2. Åtdragningsmoment
Följ instruktionerna om åtdrag-
ningsmoment. När bultar, muttrar
och skruvar dras åt, ska de stora
storlekar dras åt först och inre fäst-
anordningar ska dras åt före yttre.
Tässä huolto-ohjeessa mainittu-
jen voiteluaineiden käytöstä ei
normaalioloissa aiheudu minkään-
laista vaaraa. Turvallisuus on kui-
tenkin asetettava aina etusijalle ja
riskitekijöiden minimoimiseksi
työssä on noudatettava asianmu-
kaisia turvatoimia.
Alla luetellaan niistä tärkeimmät:
1. Huolehdi työskennellessäsi
omasta ja työympäristösi
puhtaudesta.
2. Vaihda rasvaantuneet työ-
vaatteet mahdollisimman
pian puhtaisiin ja pese ne
ennen seuraavaa käyttöä.
3. Vältä voiteluaineiden pääsyä
iholle. Älä esim. pane ras-
vaista riepua taskuun.
4. Pese kädet ja muut voiteluai-
neisiin tai rasvaantuneisiin
vaatteisiin kosketuksissa
olleet ihonkohdat ensi tilassa
puhtaiksi lämpimällä vedellä
ja saippualla.
5. Suojaa käsien iho ennen työ-
hön ryhtymistä sopivalla suo-
javoiteella.
6. Pidä aina saatavilla puhtaita,
nukkaamattomia käsipyyh-
keitä.
OIKEAT TYÖTAVAT 1
1. Oikeat työkalut
Käytä tässä huolto-ohjeessa
suositeltuja erikoistyökaluja,
jotta et vahingoittaisi käsitel-
täviä osia. Käytä oikeaa työka-
lua oikeaan tarkoitukseen –
vältä vippaskonsteja.
2. Kiristysmomentti
Noudata annettuja kiristysoh-
jeita. Kiristä pultit, mutterit ja
ruuvit suuruusjärjestyksessä
suurimmasta pienimpään ja
sisempänä sijaitsevat ennen
ulompia.
In normali condizioni di utilizzo, i lubri-
ficanti indicati nel presente manuale non
comportano alcun rischio, ma la sicu-
rezza è una questione della massima
importanza, e l’adozione di buone abitu-
dini di sicurezza consentirà di ridurre al
minimo qualsiasi rischio.
Riassumiamo qui di seguito le precau-
zioni più importanti:
1. Mantenere sul lavoro un buon
livello di igiene, sia personale, sia
dell’ambiente.
2. Cambiare il più presto possibile gli
indumenti sporchi di lubrificanti e
lavarli prima di riutilizzarli.
3. Evitare il contatto dei lubrificanti
con la pelle: per esempio, non met-
tere in tasca uno straccio utilizzato
per pulire parti sporche di olio.
4. Lavare non appena possibile con
acqua calda e sapone le mani e
qualsiasi altra parte del corpo
entrata in contatto con i lubrificanti
o con indumenti sporchi di lubrifi-
cante.
5. Per proteggere la pelle, si consiglia
di applicare sulle mani una crema
adatta prima di mettersi al lavoro.
6. Tenere a portata di mano una scorta
di stracci puliti, non filacciosi.
BUONE ABITUDINI DI LAVORO 1
1. Gli utensili appropriati
Per non danneggiare i pezzi, utiliz-
zare gli utensili speciali raccoman-
dati. Usare gli utensili appropriati
nel modo corretto – non improvvi-
sare.
2. Coppia di serraggio
Seguire le istruzioni di serraggio.
Stringendo bulloni, dadi e viti, ser-
rare prima quelli più grandi, e
quelli interni prima di quelli
esterni.
SÄKERHET UNDER ARBETET
TYÖTURVALLISUUS
LAVORARE IN SICUREZZA
3
12. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
13. 1-4
GEN
INFO E
SAFETY WHILE WORKING
3. Non-reusable items
Always use new gaskets, packings, O-
rings, split-pins, circlips, etc., on reas-
sembly.
1080
DISASSEMBLY AND ASSEMBLY
1. Clean parts with compressed air when
disassembling.
2. Oil the contact surfaces of moving parts
before assembly.
1090
3. After assembly, check that moving parts
operate normally.
1100
4. Install bearings with the manufacturer’s
markings on the side exposed to view,
and liberally oil the bearings.
5. When installing oil seals, apply a light
coating of water-resistant grease to the
outside diameter.
14. S
SF
I
GEN
INFO
1-
3. Delar som inte kan återanvändas
Använd alltid nya tätningar, pack-
ningar, O-ringar, saxsprintar, fjä-
derringar etc. vid ihopsättning.
ISÄRTAGNING OCH
IHOPSÄTTNING 1
1. Rengör delarna med tryckluft under
isärtagning.
2. Olja kontaktytorna på rörliga delar
innan ihopsättning.
3. Efter ihopsättning, kontrollera att
rörliga delar fungerar normalt.
4. Montera lager med tillverkarens
markeringar på den synliga sidan
och olja lagren ordentligt.
5. När oljetätningar monteras, stryk
på ett tunt lager av vattenbeständigt
fett på den yttre diameter.
3. Kertakäyttöosat
Käytä aina uusia tiivisteitä, O-
renkaita, sokkatappeja, lukko-
renkaita yms. kootessasi lait-
teen.
OSIEN PURKAMINEN JA
KOKOAMINEN 1
1. Puhdista osat purkamisen
yhteydessä paineilmalla.
2. Öljyä liikkuvien osien liuku-
pinnat kokoonpanon yhtey-
dessä.
3. Tarkista kokoamisen jälkeen,
että liikkuvat osat toimivat
normaalisti.
4. Asenna laakerit niin, että val-
mistajan merkit jäävät näky-
viin ja öljyä laakerit hyvin.
5. Sivele öljytiivisteiden ulkopin-
taan asentamisen yhteydessä
hieman vedenkestävää ras-
vaa.
3. Parti non riutilizzabili
Nei riassemblaggi, utilizzare sem-
pre guarnizioni, baderne, anelli
torici (O-ring), coppiglie, anelli
elastici di arresto, ecc., nuovi.
DISASSEMBLAGGIO E
ASSEMBLAGGIO 1
1. Quando si procede al disassem-
blaggio, pulire i pezzi con aria
compressa.
2. Prima dell’assemblaggio, oliare le
superfici di contatto delle parti
mobili.
3. Dopo l’assemblaggio, controllare
che le parti in movimento funzio-
nino normalmente.
4. Installare i cuscinetti con il mar-
chio del produttore sul lato in vista,
ed oliarli abbondantemente.
5. Installando i paraolio, applicare sul
loro diametro esterno un sottile
strato di grasso resistente all’acqua.
SÄKERHET UNDER ARBETET
TYÖTURVALLISUUS
LAVORARE IN SICUREZZA
4
15. 1-5
GEN
INFO E
SPECIAL TOOLS
SPECIAL TOOLS 1
Using the correct special tools recom-
mended by Yamaha, will aid the work and
enable accurate assembly and tune-up.
Improvising and using improper tools can
damage the equipment.
NOTE:
• For U.S.A. and Canada, use part numbers
that start with “J-”, “YB-”, “YM-”, “YU-”
or “YW-”.
• For others countries, use part numbers
that start with “90890-”.
MEASURING
1 Tachometer
P/N. YU-08036-A ............................ a
90890-06760 ........................... b
2 Pressure tester
P/N. YB-35956
90890-06762
3 Mity vac
P/N. YB-35956
90890-06756
4 Pinion height gauge
P/N. YB-34432-6, YB-34432-11,
YB-34432-97
90890-06702
5 Dial gauge set
P/N. YU-03097
90890-01252
6 Magnetic base
P/N. YU-34481
90890-06705
7 Digital caliper
P/N. 90890-06704
8 Backlash indicator
P/N. YB-06265
90890-06706
9 Magnetic base attaching plate
P/N. YB-07003
90890-07003
0 Hydraulic pressure gauge
P/N. 90890-06776
A Up-relief valve attachment
P/N. 90890-06773
Down-relief valve attachment
P/N. 90890-06774
1
b
2 3
4 5
6 7
8 9
0 A
a
16. S
SF
I
GEN
INFO
1-
SPECIALVERKTYG 1
Genom att använda de specialverktyg
som rekommenderas av Yamaha kom-
mer arbetet att underlättas och precis
ihopsättning och finjustering tillförsäk-
ras. Improvisation och användning av
olämpliga verktyg kan skada utrust-
ningen.
OBS:
• I USA och Kanada, använd delnum-
mer som börjar med “J-”, “YB-”,
“YM-”, “YU-” eller “YW-”.
• För övriga länder, använd delnummer
som börjar med “90890-”.
MÄTNING 1
1 Takometer
P/N. YU-08036-A................. a
90890-06760................. b
2 Tryckprovare
P/N. YB-35956
90890-06762
3 Mity vac
P/N. YB-35956
90890-06756
4 Pinjongens höjdmätare
P/N. YB-34432-6, YB-34432-11,
YB-34432-97
90890-06702
5 Mätklockssats
P/N. YU-03097
90890-01252
6 Magnetisk bas
P/N. YU-34481
90890-06705
7 Digitalmätare
P/N. 90890-06704
8 Spelrumsindikator
P/N. YB-06265
90890-06706
9 Fästplåt för magnetisk bas
P/N. YB-07003
90890-07003
0 Hydraulisk tryckmätare
P/N. 90890-06776
A Tillbehör för säkerhetsventil upp
P/N. 90890-06773
Tillbehör för säkerhetsventil ned
P/N. 90890-06774
ERIKOISTYÖKALUT 1
Yamahan suosittelemien erikois-
työkalujen käyttö helpottaa työtä
ja parantaa kokoamisen ja viritys-
säätöjen tarkkuutta. Tilapäiskon-
steihin turvautuminen ja väärien
työkalujen käyttö saattaa vahin-
goittaa laitteistoa.
PS:
• Käytä Yhdysvalloissa ja Kana-
dassa työkaluja, joiden osanu-
merot alkavat kirjaimilla “J-”,
“YB-”, “YM-”, “YU-” tai “YW-”.
• Käytä muissa maissa työkaluja,
joiden osanumerot alkavat
numerosarjalla “90890-”.
MITTAUSVÄLINEET 1
1 Kierrosnopeusmittari
Osa n:o YU-08036-A ........ a
90890-06760 ....... b
2 Painekoestin
Osa n:o YB-35956
90890-06762
3 Mity vac
Osa n:o YB-35956
90890-06756
4 Vetopyörän jalustulkki
Osa n:o YB-34432-6,
YB-34432-11,
YB-34432-97
90890-06702
5 Mittakellosarja
Osa n:o YU-03097
90890-01252
6 Magneettijalusta
Osa n:o YU-34481
90890-06705
7 Digitaalinen työntömitta
Osa n:o 90890-06704
8 Välyksen osoitin
Osa n:o YB-06265
90890-06706
9 Magneettijalustan kiinnitys-
alusta
Osa n:o YB-07003
90890-07003
0 Hydraulinen painemittari
Osa n:o 90890-06776
A Yläasennon varoventtiilin
asennustyökalu
Osa n:o 90890-06773
Ala-asennon varoventtiilin
asennustyökalu
Osa n:o 90890-06774
UTENSILI SPECIALI 1
L’uso dei corretti utensili speciali racco-
mandati dalla Yamaha faciliterà il lavoro
e permetterà un montaggio ed una messa
a punto di precisione. Improvvisazioni
ed utensili non adatti possono causare
danni.
NOTA:
• Per gli USA ed il Canada, utilizzare gli
utensili il cui numero inizia con “J”,
“YB-”, “YM”, “YU-” o “YW-”.
• Per gli altri paesi, utilizzare gli utensili
il cui numero inizia con “90890-”.
MISURAZIONE 1
1 Contagiri
P/N. YU-08036-A................. a
90890-06760................. b
2 Manometro
P/N. YB-35956
90890-06762
3 Tester di perdite di olio
P/N. YB-35956
90890-06756
4 Misuratore altezza pignone
P/N. YB-34432-6, YB-34432-11,
YB-34432-97
90890-06702
5 Set comparatore
P/N. YU-03097
90890-01252
6 Base magnetica
P/N. YU-34481
90890-06705
7 Calibro digitale
P/N. 90890-06704
8 Indicatore di gioco
P/N. YB-06265
90890-06706
9 Piastrina montaggio base magne-
tica
P/N. YB-07003
90890-07003
0 Misuratore pressione idraulico
P/N. 90890-06776
A Attacco valvola di sicurezza supe-
riore
P/N. 90890-06773
Attacco valvola di sicurezza infe-
riore
P/N. 90890-06774
SPECIALVERKTYG
ERIKOISTYÖKALUT
UTENSILI SPECIALI
5
17. 1-6
GEN
INFO E
SPECIAL TOOLS
B Digital tester
P/N. J-39299
90890-06752
C Peak voltage adapter
P/N. YU-39991................................ a
90890-03169 ........................... b
D Spark gap tester
P/N. YM-34487 ............................... a
90890-06754 ........................... b
E Shimming gauge
P/N. YB-34446-1, YB-34446-3,
YB-34446-5, YB-34446-7
F Shimming gauge
P/N. YB-34468-2
G Shimming plate
P/N. 90890-06701
H Shift rod wrench
P/N. YB-06052
90890-06052
I Test harness
P/N. YB-06770, YB-38831,
YB-38832
90890-06770, 90890-06771
C
b
B
a
D
b
a
E F
I
G H