The document provides instructions for servicing components of an operator's cab, including:
1. The cab structure is a welded frame with an integrated overhead guard. Cabs can be open or closed.
2. Cabs with a tilt system can be tilted using a hydraulic cylinder and hand pump or optional electric pump.
3. The cab tilt system uses hydraulic pressure to unlock latches and extend/retract the cylinder to raise and lower the cab.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fjsjekdmmeme
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker shaft.
2. Remove the cylinder head bolts and lifting the heavy cylinder head off the engine.
3. Clean the mating surfaces and install a new gasket before reinstalling the cylinder head and torquing the bolts in the specified sequence.
4. Reinstall the removed components like the rocker shaft after installing the new cylinder head.
Caterpillar cat 330 l excavator (prefix 5ym) service repair manual (5ym00001 ...fjsjekdmmeme
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 330 c fm excavator (prefix b4n) service repair manual (b4n000...fjsjekdmmeme
This document provides instructions for servicing components of a Caterpillar 330C FM Excavator engine, including:
- Installing the cylinder head, which involves positioning a new gasket, attaching lifting tools to the head, applying anti-seize compound, and tightening bolts in a specific sequence.
- Removing and installing the camshaft, which requires removing other parts first like the rocker arm and front cover, then using hooks to position lifters and removing/installing the camshaft.
- Removing and installing the camshaft gear by first removing the camshaft, pressing it off the gear, heating the gear, and pressing it back onto the camshaft
Caterpillar cat 330 c fm excavator (prefix b2l) service repair manual (b2l000...fjsjekdmmeme
This document provides instructions for removing and installing the cylinder head and camshaft on a Caterpillar 330C FM excavator equipped with a C-9 engine. The removal procedure involves draining coolant, removing various components attached to the cylinder head like the alternator and valve cover, then using lifting tools to remove the cylinder head and gasket. The installation procedure outlines reinstalling the gasket and cylinder head, reattaching all components and refilling the cooling system. Similarly, the camshaft removal involves setting piston timing, removing gears and thrust plate, while installation requires lubricating and inserting the camshaft ensuring proper timing of gears.
Caterpillar cat 330 b ln excavator (prefix 5lr) service repair manual (5lr000...fjsjekdmmeme
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the component locations and assembly sequences.
Caterpillar cat 330 b ln excavator (prefix 3yr) service repair manual (3yr000...fjsjekdmmeme
The document provides instructions for servicing components of a 330B L excavator including:
1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, and bolts holding the head in place. Proper lifting equipment is needed due to the head's weight.
Caterpillar cat 330 b l excavator (prefix 6dr) service repair manual (6dr0000...fjsjekdmmeme
The documents provide instructions for servicing the valve train components of a Caterpillar 3306 engine. The documents describe how to remove and install the rocker shaft and pushrods, disassemble and assemble the rocker shaft, and remove and install the cylinder head. The procedures note to keep parts clean, identify pushrod locations, torque fasteners correctly, and lift the cylinder head carefully due to its weight.
Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...fjsjekdmmeme
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the components and steps in the process.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fjsjekdmmeme
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker shaft.
2. Remove the cylinder head bolts and lifting the heavy cylinder head off the engine.
3. Clean the mating surfaces and install a new gasket before reinstalling the cylinder head and torquing the bolts in the specified sequence.
4. Reinstall the removed components like the rocker shaft after installing the new cylinder head.
Caterpillar cat 330 l excavator (prefix 5ym) service repair manual (5ym00001 ...fjsjekdmmeme
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 330 c fm excavator (prefix b4n) service repair manual (b4n000...fjsjekdmmeme
This document provides instructions for servicing components of a Caterpillar 330C FM Excavator engine, including:
- Installing the cylinder head, which involves positioning a new gasket, attaching lifting tools to the head, applying anti-seize compound, and tightening bolts in a specific sequence.
- Removing and installing the camshaft, which requires removing other parts first like the rocker arm and front cover, then using hooks to position lifters and removing/installing the camshaft.
- Removing and installing the camshaft gear by first removing the camshaft, pressing it off the gear, heating the gear, and pressing it back onto the camshaft
Caterpillar cat 330 c fm excavator (prefix b2l) service repair manual (b2l000...fjsjekdmmeme
This document provides instructions for removing and installing the cylinder head and camshaft on a Caterpillar 330C FM excavator equipped with a C-9 engine. The removal procedure involves draining coolant, removing various components attached to the cylinder head like the alternator and valve cover, then using lifting tools to remove the cylinder head and gasket. The installation procedure outlines reinstalling the gasket and cylinder head, reattaching all components and refilling the cooling system. Similarly, the camshaft removal involves setting piston timing, removing gears and thrust plate, while installation requires lubricating and inserting the camshaft ensuring proper timing of gears.
Caterpillar cat 330 b ln excavator (prefix 5lr) service repair manual (5lr000...fjsjekdmmeme
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the component locations and assembly sequences.
Caterpillar cat 330 b ln excavator (prefix 3yr) service repair manual (3yr000...fjsjekdmmeme
The document provides instructions for servicing components of a 330B L excavator including:
1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, and bolts holding the head in place. Proper lifting equipment is needed due to the head's weight.
Caterpillar cat 330 b l excavator (prefix 6dr) service repair manual (6dr0000...fjsjekdmmeme
The documents provide instructions for servicing the valve train components of a Caterpillar 3306 engine. The documents describe how to remove and install the rocker shaft and pushrods, disassemble and assemble the rocker shaft, and remove and install the cylinder head. The procedures note to keep parts clean, identify pushrod locations, torque fasteners correctly, and lift the cylinder head carefully due to its weight.
Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...fjsjekdmmeme
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the components and steps in the process.
Caterpillar cat 330 b l excavator (prefix 3yr) service repair manual (3yr0000...fjsjekdmmeme
The document provides instructions for servicing components of a 330B L excavator including:
1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, bolts, and using a lifting device due to the head's weight of 95 kg.
Caterpillar cat 318 b n excavator (prefix 7kz) service repair manual (7kz0000...fjsjekdmmeme
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and bolts.
- Removing the flywheel housing by loosening bolts while supported by a lifting tool.
- Removing the vibration damper and pulley by loosening bolts and nuts using sockets and pullers.
Caterpillar cat 318 b ln excavator (prefix 7kz) service repair manual (7kz000...fjsjekdmmeme
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and bolts.
- Removing the flywheel housing by loosening bolts while supported by a lifting tool.
- Removing the vibration damper and pulley by loosening bolts and nuts using sockets and pullers.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjsjekdmmeme
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjsjekdmmeme
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves using various tools to remove over 30 individual components from the final drive housing. The assembly process reverses the disassembly steps and provides details on installing bearings, seals, gears, and other components back into the housing using presses, lifting devices, and installation tools. Precise measurements are taken to determine the correct shim thickness for preloading the bearings. Cleanliness and lubrication of parts is emphasized throughout.
Caterpillar cat 315 c excavator (prefix cfl) service repair manual (cfl00001 ...fjsjekdmmeme
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) It details 21 steps for disassembly, including removing gears, shafts, seals, and housing components.
3) The 19 steps for assembly describe installing these same parts in reverse order, with notes on cleaning, lubricating, and using various tools to set proper torque and clearance.
Caterpillar cat 311 c u excavator (prefix pad) service repair manual (pad0000...fjsjekdmmeme
The document provides disassembly instructions for the final drive, travel motor, travel brake valve, and traction control valve of an excavator model 311C. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like gears, plates, pistons, springs, and seals from each assembly. Safety warnings are included to take precautions for released spring forces during disassembly.
Caterpillar cat 311 c u excavator (prefix cke) service repair manual (cke0000...fjsjekdmmeme
This service repair manual provides instructions for removing and installing inlet and exhaust valve seals on models 311C and 311C U excavators. The document describes the required tools and provides a step-by-step procedure for removing the old seals and installing new seals. It also includes instructions for removing and installing the engine oil filter base and engine oil cooler.
Caterpillar cat 311 c excavator (prefix pad) service repair manual (pad00001 ...fjsjekdmmeme
The document provides disassembly instructions for the final drive, travel motor, travel brake valve, and traction control valve of an excavator model 311C. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like gears, plates, pistons, springs, and seals from each assembly. Safety warnings are included to take precautions for released spring forces during disassembly.
Caterpillar cat 311 c excavator (prefix cke) service repair manual (cke00001 ...fjsjekdmmeme
This service repair manual provides instructions for removing and installing inlet and exhaust valve seals on models 311C and 311C U excavators. The document describes the required tools and provides a step-by-step procedure for removing the old seals and installing new seals. It also includes instructions for removing and installing the engine oil filter base and engine oil cooler.
Caterpillar cat 311 b track type excavator (prefix 2ls) service repair manual...fjsjekdmmeme
This document provides instructions for servicing components of a 311B excavator engine, including:
1) Instructions for assembling the rocker shaft, including the components and installation steps.
2) Instructions for installing the rocker shaft and pushrods, including torque specifications.
3) Instructions for removing the cylinder head, including removal steps and safety notices.
Caterpillar cat 16 h na motor grader (prefix 6zj) service repair manual (6zj0...fjsjekdmmeme
This document provides instructions for removing and installing various engine components on a 16H NA Motor Grader with a 3406C engine, including:
1. Timing gears and plate
2. Camshaft
3. Camshaft bearings
4. Connecting rod bearings
5. Crankshaft main bearings
The instructions describe each removal and installation step in detail and include notes about proper procedure, tool usage, torque specifications and checks to perform.
Caterpillar cat 16 h motor grader (prefix ats) service repair manual (ats0000...fjsjekdmmeme
This document provides disassembly instructions for the transmission and transfer gears of a 16H Motor Grader. It lists over 60 steps and required tools to disassemble components such as the transmission control module, planetary group, sleeves, gears, bearings, seals, and housing. Detailed illustrations accompany each step to show how to remove parts and subassemblies like the gear pump, coupling assembly, manifold, and housing. Safety precautions are included for steps involving released spring forces.
Caterpillar cat 304.5 mini hydraulic excavator (prefix anr) service repair ma...fjsjekdmmeme
The document provides instructions for disassembling and assembling a piston pump. It lists 34 steps for disassembling the pump, removing components like the piston, valve, plates, seals and bearings. It then lists 32 steps for assembling the pump, installing the components in reverse order and ensuring new seals and O-rings are used. Cleanliness is emphasized throughout to prevent contaminants from entering the system. Tools including snap ring pliers are required.
Caterpillar cat 303 c cr mini hydraulic excavator (prefix bxt) service repair...fjsjekdmmeme
This document provides instructions for disassembling and inspecting various engine components of a 303C CR Mini Hydraulic Excavator, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. It outlines the disassembly sequence and steps to remove each part, and provides illustrations. Tolerances and limits are provided for inspecting components like gears, bearings, and shaft ends to determine if replacement is needed.
Caterpillar cat 303.5 e2 mini hydraulic excavator (prefix jwy) service repair...fjsjekdmmeme
The document provides instructions for removing and installing inlet and exhaust valves, valve springs, valve guides, and valve seat inserts on a Caterpillar 303.5E2 Mini Hydraulic Excavator engine. The procedures describe using various tools to compress valve springs, remove components in the proper sequence while keeping them clean, and reinstalling components in the reverse order of removal. Special tools and trained personnel are required for some tasks like removing valve guides and seats.
Caterpillar cat 303.5 e cr mini hydraulic excavator (prefix jx2) service repa...fjsjekdmmeme
The document provides instructions for assembling and disassembling parts of a 303.5E CR Mini Hydraulic Excavator. It includes 23 steps for assembling the main hydraulic pump, with diagrams showing how to install components like bearings, springs, and seals. It also provides procedures for removing and installing the selector valve and control manifold, noting the need to mark all disconnected lines and plug openings to prevent fluid loss.
Caterpillar cat 303.5 e 2cr mini hydraulic excavator (prefix bg8) service rep...fjsjekdmmeme
This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 303.5E 2CR Mini Hydraulic Excavator engine. The removal process involves disconnecting fuel lines and electrical connections, removing mounting hardware, and cleaning components. The installation involves installing mounting hardware and gasket shims, positioning the fuel injection pump, and reconnecting fuel and electrical lines. Proper cleanliness of fuel system components is emphasized.
Caterpillar cat 303.5 c cr mini hydraulic excavator (prefix dmy) service repa...fjsjekdmmeme
The document provides instructions for disassembling and inspecting various engine components of a 303.5C Mini Hydraulic Excavator, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. It lists the components in their order of disassembly and provides illustrations showing how to remove each part. Specifications for measuring component wear limits are also provided to determine if parts need replacing. Safety notes are included throughout to warn of potential dangers during disassembly.
Caterpillar cat 303.5 d mini excavator (prefix rhp) service repair manual (rh...fjsjekdmmeme
The document provides instructions for disassembling and inspecting components of a 303.5 D Mini Excavator engine, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The steps include removing parts like the crankshaft pulley, timing gear case, idler gear, oil pan, piston rings, piston pin, and main bearing caps. Technicians are directed to inspect parts for wear and damage when disassembled and to measure specifications like backlash, end play, and clearances and replace parts if limits are exceeded. Safety notes and cautions are provided throughout the procedure.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Caterpillar cat 330 b l excavator (prefix 3yr) service repair manual (3yr0000...fjsjekdmmeme
The document provides instructions for servicing components of a 330B L excavator including:
1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, bolts, and using a lifting device due to the head's weight of 95 kg.
Caterpillar cat 318 b n excavator (prefix 7kz) service repair manual (7kz0000...fjsjekdmmeme
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and bolts.
- Removing the flywheel housing by loosening bolts while supported by a lifting tool.
- Removing the vibration damper and pulley by loosening bolts and nuts using sockets and pullers.
Caterpillar cat 318 b ln excavator (prefix 7kz) service repair manual (7kz000...fjsjekdmmeme
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and bolts.
- Removing the flywheel housing by loosening bolts while supported by a lifting tool.
- Removing the vibration damper and pulley by loosening bolts and nuts using sockets and pullers.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjsjekdmmeme
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjsjekdmmeme
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves using various tools to remove over 30 individual components from the final drive housing. The assembly process reverses the disassembly steps and provides details on installing bearings, seals, gears, and other components back into the housing using presses, lifting devices, and installation tools. Precise measurements are taken to determine the correct shim thickness for preloading the bearings. Cleanliness and lubrication of parts is emphasized throughout.
Caterpillar cat 315 c excavator (prefix cfl) service repair manual (cfl00001 ...fjsjekdmmeme
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) It details 21 steps for disassembly, including removing gears, shafts, seals, and housing components.
3) The 19 steps for assembly describe installing these same parts in reverse order, with notes on cleaning, lubricating, and using various tools to set proper torque and clearance.
Caterpillar cat 311 c u excavator (prefix pad) service repair manual (pad0000...fjsjekdmmeme
The document provides disassembly instructions for the final drive, travel motor, travel brake valve, and traction control valve of an excavator model 311C. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like gears, plates, pistons, springs, and seals from each assembly. Safety warnings are included to take precautions for released spring forces during disassembly.
Caterpillar cat 311 c u excavator (prefix cke) service repair manual (cke0000...fjsjekdmmeme
This service repair manual provides instructions for removing and installing inlet and exhaust valve seals on models 311C and 311C U excavators. The document describes the required tools and provides a step-by-step procedure for removing the old seals and installing new seals. It also includes instructions for removing and installing the engine oil filter base and engine oil cooler.
Caterpillar cat 311 c excavator (prefix pad) service repair manual (pad00001 ...fjsjekdmmeme
The document provides disassembly instructions for the final drive, travel motor, travel brake valve, and traction control valve of an excavator model 311C. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like gears, plates, pistons, springs, and seals from each assembly. Safety warnings are included to take precautions for released spring forces during disassembly.
Caterpillar cat 311 c excavator (prefix cke) service repair manual (cke00001 ...fjsjekdmmeme
This service repair manual provides instructions for removing and installing inlet and exhaust valve seals on models 311C and 311C U excavators. The document describes the required tools and provides a step-by-step procedure for removing the old seals and installing new seals. It also includes instructions for removing and installing the engine oil filter base and engine oil cooler.
Caterpillar cat 311 b track type excavator (prefix 2ls) service repair manual...fjsjekdmmeme
This document provides instructions for servicing components of a 311B excavator engine, including:
1) Instructions for assembling the rocker shaft, including the components and installation steps.
2) Instructions for installing the rocker shaft and pushrods, including torque specifications.
3) Instructions for removing the cylinder head, including removal steps and safety notices.
Caterpillar cat 16 h na motor grader (prefix 6zj) service repair manual (6zj0...fjsjekdmmeme
This document provides instructions for removing and installing various engine components on a 16H NA Motor Grader with a 3406C engine, including:
1. Timing gears and plate
2. Camshaft
3. Camshaft bearings
4. Connecting rod bearings
5. Crankshaft main bearings
The instructions describe each removal and installation step in detail and include notes about proper procedure, tool usage, torque specifications and checks to perform.
Caterpillar cat 16 h motor grader (prefix ats) service repair manual (ats0000...fjsjekdmmeme
This document provides disassembly instructions for the transmission and transfer gears of a 16H Motor Grader. It lists over 60 steps and required tools to disassemble components such as the transmission control module, planetary group, sleeves, gears, bearings, seals, and housing. Detailed illustrations accompany each step to show how to remove parts and subassemblies like the gear pump, coupling assembly, manifold, and housing. Safety precautions are included for steps involving released spring forces.
Caterpillar cat 304.5 mini hydraulic excavator (prefix anr) service repair ma...fjsjekdmmeme
The document provides instructions for disassembling and assembling a piston pump. It lists 34 steps for disassembling the pump, removing components like the piston, valve, plates, seals and bearings. It then lists 32 steps for assembling the pump, installing the components in reverse order and ensuring new seals and O-rings are used. Cleanliness is emphasized throughout to prevent contaminants from entering the system. Tools including snap ring pliers are required.
Caterpillar cat 303 c cr mini hydraulic excavator (prefix bxt) service repair...fjsjekdmmeme
This document provides instructions for disassembling and inspecting various engine components of a 303C CR Mini Hydraulic Excavator, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. It outlines the disassembly sequence and steps to remove each part, and provides illustrations. Tolerances and limits are provided for inspecting components like gears, bearings, and shaft ends to determine if replacement is needed.
Caterpillar cat 303.5 e2 mini hydraulic excavator (prefix jwy) service repair...fjsjekdmmeme
The document provides instructions for removing and installing inlet and exhaust valves, valve springs, valve guides, and valve seat inserts on a Caterpillar 303.5E2 Mini Hydraulic Excavator engine. The procedures describe using various tools to compress valve springs, remove components in the proper sequence while keeping them clean, and reinstalling components in the reverse order of removal. Special tools and trained personnel are required for some tasks like removing valve guides and seats.
Caterpillar cat 303.5 e cr mini hydraulic excavator (prefix jx2) service repa...fjsjekdmmeme
The document provides instructions for assembling and disassembling parts of a 303.5E CR Mini Hydraulic Excavator. It includes 23 steps for assembling the main hydraulic pump, with diagrams showing how to install components like bearings, springs, and seals. It also provides procedures for removing and installing the selector valve and control manifold, noting the need to mark all disconnected lines and plug openings to prevent fluid loss.
Caterpillar cat 303.5 e 2cr mini hydraulic excavator (prefix bg8) service rep...fjsjekdmmeme
This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 303.5E 2CR Mini Hydraulic Excavator engine. The removal process involves disconnecting fuel lines and electrical connections, removing mounting hardware, and cleaning components. The installation involves installing mounting hardware and gasket shims, positioning the fuel injection pump, and reconnecting fuel and electrical lines. Proper cleanliness of fuel system components is emphasized.
Caterpillar cat 303.5 c cr mini hydraulic excavator (prefix dmy) service repa...fjsjekdmmeme
The document provides instructions for disassembling and inspecting various engine components of a 303.5C Mini Hydraulic Excavator, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. It lists the components in their order of disassembly and provides illustrations showing how to remove each part. Specifications for measuring component wear limits are also provided to determine if parts need replacing. Safety notes are included throughout to warn of potential dangers during disassembly.
Caterpillar cat 303.5 d mini excavator (prefix rhp) service repair manual (rh...fjsjekdmmeme
The document provides instructions for disassembling and inspecting components of a 303.5 D Mini Excavator engine, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The steps include removing parts like the crankshaft pulley, timing gear case, idler gear, oil pan, piston rings, piston pin, and main bearing caps. Technicians are directed to inspect parts for wear and damage when disassembled and to measure specifications like backlash, end play, and clearances and replace parts if limits are exceeded. Safety notes and cautions are provided throughout the procedure.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
2. General
This YRM describes the functions of the cab and the
replacement instructions for the cab components. See
Figure 1. Some of the described components are
options that may not be present on each cab. The
operation of the various switches and controls can be
found in the Operating Manual.
The description and repair instructions for the heater
assembly are in Cab Heater (Prior to Oct. 2008)
0100YRM1458 for lift trucks built prior to October,
2008, and in Cab Heater 0100YRM1459 for lift trucks
built after October, 2008.
The remove and replace instructions for the cab as an
assembly are in the frame YRM specific to each
model lift truck.
Information on systems that are related to the cab are
in YRM for the Electrical System, Hydraulic System,
Brake System, Steering System and Diagrams
specific to each model lift truck.
Before making any repairs to the lift truck, complete
the following procedures:
1. Place the lift truck on a solid, level surface.
2. Lower the mast completely and tilt forward.
3. Place the shift lever in NEUTRAL.
4. Apply the parking brake.
5. Shut down the engine.
0100 YRM 1390 General
1
3. 1. HEATER SECTION
2. INCHING PEDAL
3. BRAKE PEDAL
4. ACCELERATOR PEDAL
5. STEERING COLUMN
6. FRONT, REAR, AND TOP WINDOWS
7. FRONT, REAR, AND TOP WIPER ASSEMBLIES
8. INTEGRATED OVERHEAD GUARD
9. OPERATOR'S CONSOLE, CONTROLS, AND
ARMREST
10. AIR CONDITIONING CONDENSER, DRYER,
AND FAN ASSEMBLY (OPTIONAL)
11. SEAT
Figure 1. Operator's Cab
Description of Operation 0100 YRM 1390
2
4. Description of Operation
CAB STRUCTURE
The cab frame is a welded structure. The overhead
guard is an integral part of the cab frame. See Fig-
ure 1. In order to maintain maximum overhead protec-
tion, changes to the cab frame and integrated over-
head guard are not allowed. There are two cab op-
tions: an open cab and a closed cab. The closed cab
features windows and wipers, doors, a heater, and
optional air conditioning. Both cab types feature inte-
rior components.
CAB TILT SYSTEM
On lift trucks with a cab tilt system, the cab can tilt to
the right-hand side, providing service access to the
engine compartment and components under the cab.
The cab tilt system consists of a cab support frame,
cab tilt cylinder, cab tilt hand pump assembly, cab
latches, and an optional electrical cab tilt pump. See
Figure 2.
The cab is attached to the lift truck in the lowered po-
sition by the cab support pivots on the right-hand
frame channel, the two cab latches on the left-hand
frame channel, and the cab tilt cylinder.
Hydraulic pressure is required to unlock the cab
latches and extend the cab tilt cylinder. The cab can
be raised by rotating the cab tilt hand pump direc-
tional valve clockwise and operating the cab tilt hand
pump. See Figure 3. To lower the cab from the raised
position, rotate the cab tilt hand pump directional
valve counterclockwise and operating the cab tilt hand
pump. The cab tilt cylinder retracts to lower the cab.
The optional electrical cab tilt pump is push-button op-
erated. See Raising and Lowering Cab, Raise Cab,
Figure 8.
NOTE: If the optional electrical cab tilt pump is inop-
erable, the cab can be raised or lowered by using the
manually operated cab tilt hand pump.
A. PULL DIRECTION OF THE TILT LATCH RE-
LEASE
1. CAB SUPPORT FRAME
2. CAB TILT HAND PUMP
3. CAB LATCH
4. CAB TILT CYLINDER
Figure 2. Cab Tilt System
A. LOWER
B. RAISE
1. PUMP LEVER CONNECTION
2. PUMP DIRECTIONAL VALVE
Figure 3. Cab Tilt Hand Pump
0100 YRM 1390 Description of Operation
3
5. When the cab has been raised to the partially open
position, the safety latch will engage with a retainer
plate that is welded to the frame. To raise or lower the
cab after the safety latch has engaged, pull and hold
the tilt latch release and raise or lower the cab until
the safety latch has passed the retainer plate.
Just before the fully open position is reached, move-
ment becomes gravity-controlled by the weight of the
cab. The cab is in the fully open position when the
cab tilt cylinder is fully extended.
Cab Tilt System, Raise
When the directional valve is in the raise position, the
pump push port and pump pull port are connected to
each other. See Figure 4.
Hydraulic pressure is transferred to the cab latches
and both the piston and rod side of the cab tilt cylin-
der. Hydraulic oil extruded at the rod side enters the
piston side of the cylinder through the directional
valve in the hand pump. The end of stroke is deter-
mined by a retaining ring in the cab tilt cylinder.
Cab Tilt System, Lower
When the directional valve is in the lower position, the
pump push port is connected to the pump reservoir
through a reservoir check valve. The reservoir check
valve retains enough pressure to keep the cab locks
open. The pump pull port is connected to the hand
pump. While the hand pump provides sufficient pres-
sure, the cylinder check valve will raise to allow the oil
at the piston side of the cylinder to return to the reser-
voir. The cylinder cannot lower when there is insuffi-
cient pressure at the pull connection.
When the piston has reached the free fall area, the oil
at the piston side will escape to the rod side and the
cab will drop under the influence of its own weight.
When the cab drops, the oil in the cab lock cylinders
is pushed out through the reservoir check valve. After
the cab has dropped, the cab is locked into position
by the cab latches.
Description of Operation 0100 YRM 1390
4
6. 1. ROD AREA
2. CAB TILT CYLINDER
3. FREE FALL INTERCONNECTION
4. CHECK VALVE
5. PULL
6. ELECTRIC CAB TILT PUMP (OPTIONAL)
7. RESERVOIR
8. RELIEF VALVE
9. CAB TILT HAND PUMP
10. RESERVOIR CHECK VALVE
11. LOWER
12. PUMP DIRECTIONAL VALVE
13. RAISE
14. LATCH
15. PUSH
Figure 4. Cab Tilt System
0100 YRM 1390 Description of Operation
5
7. Oil Filling for Cab Tilt System
CAUTION
When oil is added to the cab tilt system, place an
oil absorbing material around the fill cap before
lowering the cab. Excess oil may bleed out of the
relief valve, which is located in the fill cap.
NOTE: If the oil level is low, the cab will not tilt/raise
completely.
NOTE: If the cab is lowered, perform Step 1. If the
cab is raised, go to Step 2.
1. Tilt/Raise raise the cab until it locks in the partially
open position. Refer to the section Raising and
Lowering Cab.
2. Lower the cab until it locks in the partially open
position. Refer to the section Raising and Lower-
ing Cab.
3. Place the pump lever connection in the fully down
position to create easy access to the fill cap. See
Figure 5.
1. FILL CAP
2. PUMP LEVER CONNECTION
Figure 5. Hand Pump
4. Remove the fill cap. See Figure 5.
5. Add hydraulic oil through the filler opening until
the level is within 30 to 35 mm (1.18 to 1.38 in.) of
the top of the reservoir. See Figure 6. For your lift
truck, refer to the appropriate Periodic Mainte-
nance YRMfor the correct hydraulic oil specifica-
tion.
Figure 6. Cab Tilt Label
6. Install the fill cap. See Figure 5.
7. Tilt/raise the cab and make sure the maximum til-
ted/raised (fully opened) position can be reached.
Refer to the section Raising and Lowering Cab.
8. If necessary, repeat Step 1 through Step 7.
9. Lower the cab until it is in the fully lowered posi-
tion and completely latched. Refer to the section
Raising and Lowering Cab.
Oil Filling for Cab Tilt System 0100 YRM 1390
6
8. Raising and Lowering Cab
RAISE CAB
WARNING
Make sure no one is under the cab when tilting/
raising or lowering the cab, or serious personal
injury may occur.
WARNING
Before doing any work under the cab, always
make sure the cab is fully tilted/raised, or if parti-
ally open, is locked with the tilt latch, or serious
personal injury may occur.
CAUTION
Cab damage may occur if the mast is not com-
pletely tilted forward.
1. Tilt the mast fully forward.
2. Remove all unsecured items from the cab.
3. Close and securely latch the left-hand and right-
hand cab doors.
4. Clear all obstacles from the right-hand side of the
lift truck. Provide a minimum of 2 m (7 ft) clear-
ance space.
5. Use the pump lever to turn the pump directional
valve clockwise to the "Tilt/Raise" position. See
Figure 7.
6. Operate the pump with the pump lever (or push-
button, if equipped with an electric pump), until
the cab locks in the partially open position. See
Figure 8.
NOTE: Just before the fully open position is reached,
movement becomes gravity-controlled by the weight
of the cab.
7. Pull the tilt latch release and continue to tilt/raise
the cab to the fully open position. See Figure 8.
NOTE: If the cab will not fully tilt/raise, lower the cab
until the cab locks in the partially open position, and
check the oil level. Refer to the section Oil Filling for
Cab Tilt System.
A. LOWER B. RAISE
1. PUMP LEVER CONNECTION
2. PUMP DIRECTIONAL VALVE
Figure 7. Pump and Direction Valve
1. CAB
2. FRAME
3. TILT LATCH RELEASE KNOB
4. ELECTRIC CAB TILT PUSH-BUTTON (OP-
TIONAL)
5. PUMP LEVER
Figure 8. Pump Lever and Tilt Latch Release Knob
0100 YRM 1390 Raising and Lowering Cab
7
9. LOWER CAB
WARNING
Make sure no one is under the cab when raising
or lowering the cab, or serious personal injury
may occur.
WARNING
Before doing any work under the cab, always
make sure the cab is fully tilted/raised, or if parti-
ally open, is locked with the tilt latch, or serious
personal injury may occur.
CAUTION
Cab damage may occur if the mast is not com-
pletely tilted forward.
1. Make sure all foreign items/tools are removed
from under the cab.
2. Use the pump lever to turn the pump directional
valve counterclockwise to the "Lower" position.
See Figure 7.
3. Operate the pump with the pump lever (or push-
button, if equipped), until the cab locks in the par-
tially open position. See Figure 8.
4. Pull the tilt latch release knob and continue to
lower the cab until the cab is in the fully lowered
and latched position.
Cab Door Assembly
CAB DOOR
Remove
1. Open the sliding windows.
2. Attach a lift strap at the left-hand and right-hand
side of the sliding windows inside the sliding win-
dow frame. Place a cushion between the sliding
window frame and the lift straps (left-hand and
right-hand sides) to prevent damage.
3. Position the cab door at a 90° angle to the frame,
so the cab door can be lifted out the hinges.
CAUTION
Use caution when lifting the cab door to avoid
damage to the cab frame.
4. Lift the cab door out of the cab door hinges. See
Figure 9.
5. Move the cab door away from the lift truck and
place it on the ground.
6. Close the sliding windows.
Install
1. Open the sliding windows.
2. Attach a lift strap to the left-hand and right-hand
side of the sliding windows inside the sliding win-
dow frame. Place a cushion between the sliding
window frame and the lift straps (left-hand and
right-hand sides) to prevent damage.
3. Raise the cab door and place it in position above
the hinges.
4. Slowly lower the cab door until the cab door is
seated on the hinges.
5. Remove the lift strap.
6. Make sure the cab door is opening, closing, and
moving properly on the hinges.
7. Make sure the locking system functions properly.
NOTE: Adjust one hinge at a time.
8. If necessary, adjust the hinge location when the
door is closed. Door clearance must be evenly
divided around the door and door opening of the
cab.
9. Loosen the three capscrews and use a nylon
hammer to adjust the hinge. Retighten the cap-
screws.
10. If necessary, adjust the door striker pin. Refer to
the section Door Striker Pin Adjustment.
Cab Door Assembly 0100 YRM 1390
8
10. A. VIEW TURNED 90° COUNTERCLOCKWISE
1. DOOR HINGE
2. DOOR PUSH-BUTTON
3. DOOR RELEASE
4. DOOR LATCH
5. DOOR HANDLE
Figure 9. Cab Door
DOOR HINGE
Remove
1. Remove the cab door. See the section Cab
DoorRemove.
2. Mark the location of the two hinges on the cab
frame.
3. Remove the six capscrews retaining the two
hinges to the cab frame and remove the two
hinges. See Figure 10.
Install
1. Position the two hinges to the cab frame as
marked and install the six capscrews to retain the
hinges to the cab frame.
2. Install the cab door. Refer to the section Cab
DoorInstall.
3. Make sure the locking system functions properly.
NOTE: Adjust one hinge at a time.
1. DOOR HINGE
2. CAPSCREW
3. CAB FRAME
Figure 10. Door Hinge
0100 YRM 1390 Cab Door Assembly
9
11. 4. If necessary, adjust the hinge location when the
door is closed.
5. Loosen the three capscrews and use a nylon
hammer to adjust the hinge. Retighten the cap-
screws.
DOOR STRIKER PIN
Door Striker Pin Adjustment
1. Make sure the door hinges are correctly installed.
2. Loosen the securing nut that retains the door
striker pin to the cab frame. See Figure 11.
3. Place the door striker pin in the expected latching
position.
4. Push and hold the release button and close the
door with normal force so that the door is posi-
tioned correctly in the door opening of the cab.
5. Open the door with the release button still en-
gaged.
6. Carefully tighten the securing nut that retains the
door striker pin to the cab frame.
7. Close the door and make sure the door is cor-
rectly seated against the door seals.
8. If necessary, repeat Step 1 through Step 7.
1. CAB FRAME
2. SECURING NUT
3. DOOR STRIKER PIN
Figure 11. Door Striker Pin
DOOR LATCH
Remove
1. Remove the capscrew and washer that retain the
plastic cover to the door latch. See Figure 12.
2. Remove the two capscrews that retain the door
latch to the door frame.
3. Disconnect the connector rod from the door latch
attached to the door release.
Install
1. Connect the connector rod to the door latch at-
tached to the door release.
2. Install the two capscrews to retain the door latch
to the door frame.
3. Install the capscrew and washer that retain the
plastic cover to the door latch.
4. Make sure the locking system functions correctly.
1. CAPSCREW
2. WASHER
3. PLASTIC COVER
4. CAPSCREW
5. DOOR LATCH
6. CAB DOOR
7. CONNECTOR ROD
Figure 12. Door Latch
Cab Door Assembly 0100 YRM 1390
10
12. DOOR HANDLE
Remove
1. Remove the door latch. Refer to the section Door
LatchRemove.
2. Remove the plastic plug at the inside of the door
frame. See Figure 13.
3. Remove the capscrew and washer that retain the
door handle, through the hole from the plastic
plug.
4. Remove the large nut and washer that retain the
door handle on the release button side of the door
handle.
5. Remove the door handle and two rubber cush-
ions.
Install
1. Position the door handle and two rubber cushions
on the door. See Figure 13.
2. Install the washer and large nut on the release
button side of the door handle.
1. WASHER
2. CAPSCREW
3. PLASTIC PLUG
4. CAB DOOR
5. RUBBER CUSHION (LARGE)
6. DOOR HANDLE
7. RUBBER CUSHION (SMALL)
Figure 13. Door Handle
3. Install the washer and capscrew through the hole
from the plastic plug.
4. Install the plastic plug at the inside of the door
frame.
5. Install the latch. Refer to the section Door
LatchInstall.
6. Make sure the locking system functions correctly.
DOOR RELEASE
Remove
1. Remove the door latch. Refer to the section Door
LatchRemove.
2. Remove the capscrew that retains the door re-
lease inside the bar located at the inside of the
door frame. See Figure 15.
3. Remove the connector rod and door release from
inside the bar.
1. CAPSCREW
2. DOOR RELEASE
3. CONNECTOR ROD
4. CAB DOOR
Figure 14. Door Release
0100 YRM 1390 Cab Door Assembly
11
13. 4. Disconnect the connector rod from the door re-
lease.
Install
1. Connect the connector rod to the door release.
See Figure 14.
2. Install the connector and door release inside the
bar, located at the inside of the door frame.
3. Install the capscrew that retains the door release
inside the bar.
4. Install the door latch. Refer to the section Door
LatchInstall.
DOOR PUSH BUTTON
Remove
1. Remove the three plastic caps from the nuts loca-
ted at the inside of the door frame. See Figure 15.
2. Remove the three nuts, washers, and capscrews
that retain the door holder (push button), washer,
and seal to the door frame.
Install
1. Install the three capscrews, washers, and nuts
that retain the door holder (push button), washer,
and seal to the door frame. Hand tighten the nuts.
See Figure 15.
2. Position the cab door in the locking system.
3. Tighten the three nuts.
4. Make sure the door holder is positioned properly
by placing the door in the lock system. Adjust the
door holder (push button) as needed.
5. Install the three plastic caps to the nuts located at
the inside of the door frame.
1. CAB DOOR
2. WASHER
3. SEAL
4. DOOR HOLDER (PUSH BUTTON)
5. WASHER
6. NUT
7. CAPSCREW
Figure 15. Door Push Button
Cab Tilt System
ELECTRIC TILT PUMP
Remove
1. Tilt/raise the cab to the fully open position. Refer
to the section Raising and Lowering Cab.
2. Disconnect the electrical connector, located at the
left-hand panel, from the cab tilt push-button. See
Raising and Lowering Cab, Raise Cab, Figure 8.
3. Remove the two capscrews and washers that re-
tain the left-hand panel to the frame and remove
the left-hand panel.
4. Disconnect the electrical connector from the elec-
trical tilt pump.
5. Tag and disconnect the two hydraulic hoses from
the electrical tilt pump and place plugs on the
hose ends.
6. Remove the two nuts that retain the bracket with
the electrical tilt pump to the frame.
7. Remove the bracket with the electrical tilt pump
from the frame.
8. Remove the two capscrews that retain the electri-
cal tilt pump to the bracket.
Cab Tilt System 0100 YRM 1390
12
14. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
15. 9. Remove the electrical tilt pump from the bracket.
Install
1. Position the electrical tilt pump on the bracket.
2. Install the two capscrews that retain the electrical
tilt pump on the bracket.
3. Position the bracket with the electrical tilt pump on
the frame.
4. Install the two nuts that retain the bracket with the
electrical tilt pump to the frame.
5. Remove the plugs and connect the two hoses to
the electrical tilt pump.
6. Connect the electrical connector to the electrical
tilt pump.
7. Position the left-hand panel on the frame and in-
stall the two capscrews and washers to retain the
panel to the frame.
8. Connect the electrical connector to the cab tilt
push-button. See Raising and Lowering Cab,
Raise Cab, Figure 8.
9. Lower the cab to the fully lowered and latched po-
sition. Refer to the section Raising and Lowering
Cab.
10. Operate the electric tilt pump to check for leaks
and to remove air from the cab tilt system.
11. Check the hydraulic oil level. Refer to the section
Oil Filling for Cab Tilt System.
12. Operate the cab tilt system to check for correct
operation.
HAND PUMP
Remove
1. Tilt/raise the cab to the fully open position. Refer
to the section Raising and Lowering Cab.
2. If equipped, disconnect the electrical connector
located at the left-hand panel, from the cab tilt
push-button. See Raising and Lowering Cab,
Raise Cab, Figure 8.
3. Remove the two capscrews and washers that re-
tain the left-hand panel to the frame and remove
the left-hand panel.
4. Remove the two capscrews and washers that re-
tain the hand pump to the frame. See Figure 16.
NOTE: Keep the hydraulic hose connection locations
from the hand pump facing upward to avoid spilling
hydraulic oil.
5. Tag and disconnect the three hydraulic hoses and
place plugs on the three hose ends. See Fig-
ure 16.
Install
1. Remove the plugs from the three hose ends and
connect the three hydraulic hoses to the hand
pump. See Figure 16.
2. Position the hand pump on the frame and install
the two capscrews and washers that retain the
hand pump to the frame. See Figure 16.
3. Position the left-hand panel to the frame and in-
stall the two capscrews and washers to retain the
left-hand panel to the frame.
4. If equipped, connect the electrical connector to
the cab tilt push-button. See Raising and Lower-
ing Cab, Raise Cab, Figure 8.
5. Lower the cab to the fully lowered and latched po-
sition. Refer to the section Raising and Lowering
Cab.
6. Remove the fill cap of the hand pump and fill the
reservoir with hydraulic oil. Refer to the section
Oil Filling for Cab Tilt System.
7. Make sure the cab tilt system functions correctly.
0100 YRM 1390 Cab Tilt System
13
16. A. 180 DEGREES TURNED
1. FRAME
2. HAND PUMP
3. HYDRAULIC HOSE
4. WASHER
5. CAPSCREW
Figure 16. Hand Pump
Cab Tilt System 0100 YRM 1390
14
17. CAB TILT CYLINDER
Remove
1. Tilt/raise the cab until it locks in the partially open
position. Refer to the section Raising and Lower-
ing Cab.
2. Place wooden blocks between the frame and the
cab to prevent the cab from suddenly lowering.
3. Tag and disconnect the two hydraulic hoses from
the cab tilt cylinder and install caps on the hy-
draulic fittings and plugs in the hydraulic hoses.
See Figure 18.
4. Remove the snap ring from the pin that retains
the cab tilt cylinder to the frame. See Figure 17.
5. Remove the snap ring from the pin that retains
the cab tilt cylinder to the cab tilt frame.
6. Remove the cab tilt cylinder from the pins and re-
move the cab tilt cylinder from under the frame.
Disassemble
1. Place the cab tilt cylinder in a horizontal position
with the fittings pointing downward in a vise with
soft jaws.
2. Place a drain pan under the fittings.
3. Remove the caps from the fittings and drain the
hydraulic oil from the cab tilt cylinder.
4. Remove the wiper from the cylinder shell. See
Figure 18.
5. Press the gland inside the cylinder shell until the
gland retaining ring is free.
6. Remove the gland retaining ring.
CAUTION
Be careful not to damage the finished surface of
the piston rod when removing the piston rod as-
sembly from the cylinder shell in a horizontal po-
sition.
7. Remove the piston rod assembly from the cylin-
der shell by pulling it out of the cylinder shell.
CAUTION
Be careful not to damage the grooves when re-
moving O-rings, sleeve, U-cup, and retaining
rings.
8. Remove the shaft retaining ring (10,Figure 18)
that retains the piston to the piston rod.
9. Remove the piston from the piston rod.
1. CAB TILT FRAME
2. SNAP RING
3. CAB TILT CYLINDER
4. PIN
5. FRAME
Figure 17. Cab Tilt Cylinder
0100 YRM 1390 Cab Tilt System
15
18. 10. Remove the end of stroke ring (9,Figure 18) from
the piston rod.
11. Remove the gland from the piston rod.
12. Remove and discard the O-ring from the piston
rod.
13. Remove and discard the O-ring and sleeve from
the piston.
14. Remove and discard the O-ring and U-cup from
the gland.
Figure 18. Cab Tilt Cylinder
Legend for Figure 18
1. FILTER
2. HYDRAULIC FITTINGS
3. SPACER
4. WIPER
5. GLAND RETAINING RING
6. U-CUP
7. O-RING
8. GLAND
9. END OF STROKE RING
10. SHAFT RETAINING RING
11. O-RING
12. O-RING
13. SLEEVE
14. PISTON
15. WASHER
16. O-RING
17. CHECK VALVE ASSEMBLY
18. PILOT PISTON ASSEMBLY
19. O-RING
15. Use a special tool to remove the check valve as-
sembly, located inside the cylinder shell.
16. Remove and discard the pilot piston assembly, lo-
cated inside the cylinder shell.
Clean
WARNING
Cleaning solvents can be flammable and toxic and
can cause skin irritation. When using cleaning
solvents, always follow the solvent manufac-
turer’s recommended safety procedures.
Compressed air can move particles so they cause
injury to the user or to other personnel. Make sure
that the path of the compressed air is away from
all personnel. Wear protective goggles or a face
shield to prevent injury to the eyes.
Clean all parts in solvent and dry with compressed air.
Inspect
Inspect the parts of the cab tilt cylinder for damage,
rust, or wear. Carefully inspect the rod surface for
dents and scratches. Make sure that the internal
stroke surface of the cylinder shell and grooves for
the seals do not show any nicks, scratches, or other
damage. Repair or replace parts as needed.
Cab Tilt System 0100 YRM 1390
16
19. Assemble
NOTE: Make sure that all parts are clean before as-
sembly.
NOTE: Always use new O-rings, sleeve, and U-cup.
Lubricate all parts with clean hydraulic oil.
1. Install the new pilot piston assembly, located in-
side the cylinder shell.
2. Use a special tool to install the check valve as-
sembly into the cylinder shell and tighten to 40 to
45 N•m (30 to 33 lbf ft).
3. Install a new O-ring and U-cup to the gland.
4. Install a new O-ring and sleeve on the piston.
5. Install a new O-ring on the piston rod.
6. Assemble the gland on the piston rod.
7. Install the end of stroke ring (9,Figure 18) on the
piston rod.
8. Install the piston on the piston rod.
9. Install the shaft retaining ring (10,Figure 18) that
retains the piston to the piston rod.
CAUTION
Be careful not to damage the finished surface of
the piston rod when installing the piston rod as-
sembly into the cylinder shell in a horizontal posi-
tion.
10. Lubricate the cylinder shell bore with clean hy-
draulic oil. Place the piston rod assembly into the
cylinder shell.
11. Press the gland inside the cylinder shell until the
groove for the gland retaining ring is free.
12. Install the gland retaining ring.
13. Pressurize the push port until the extended rod
locks the gland into the gland retaining ring.
14. Install the wiper.
Install
1. Position the cab tilt cylinder inside the frame with
the hydraulic hose fittings positioned to the under-
side.
2. Install the cab tilt cylinder to the pin of the cab tilt
frame and the pin of the frame.
3. Install the snap ring to the pin that retains the cab
tilt cylinder to the cab tilt frame.
4. Install the snap ring to retain the cab tilt cylinder
to the frame.
5. Remove the caps and plugs from the cab tilt cylin-
der and hydraulic hoses and connect the two hy-
draulic hoses to the cab tilt cylinder.
NOTE: If the oil level is low, the cab will not tilt/raise
completely. Refer to the section Oil Filling for Cab Tilt
System.
6. Check the hydraulic oil level. Refer to the section
Oil Filling for Cab Tilt System.
7. Completely tilt/raise the cab. Refer to the section
Raising and Lowering Cab.
8. Remove the wooden blocks between the frame
and the cab.
9. Lower the cab until it is in the fully lowered and
latched position.
10. Operate the cab tilt system to check for leaks and
correct operation.
LATCH
Remove
1. Tilt/raise the cab until it locks in the partially open
position. Refer to the section Raising and Lower-
ing Cab.
2. Disconnect the hydraulic hose from the front latch
and plug the hose end. See Figure 19.
3. Remove the T-adapter from the rear latch and
place a cap at the T-adapter. See Figure 19.
4. Remove the eight capscrews and nuts, and 16
washers that retain the front and rear latches to
the frame. See Figure 19.
0100 YRM 1390 Cab Tilt System
17