The document provides instructions for removing an operator cab from various lift truck models, including disconnecting the battery, air filter hose, radiator cap, heater hoses, door assemblies, and electrical connections. Safety warnings are provided to release pressure from the cooling system before removing the radiator cap and to extract refrigerant when disconnecting air conditioning lines. Different cab connection locations and components are shown for various lift truck models.
Yale c875 glp20 vx lift truck service repair manualfjjksekfksmem
The document provides service manual contents and procedures for removing an operator cab from various forklift truck models. It contains the following key points:
- The operator cab is a separate unit that can be removed as a complete module from the forklift frame.
- Steps include tilting the steering column, sliding the seat forward, disconnecting battery and air filter hoses, draining coolant and removing radiator cap, disconnecting heater hoses and refrigerant lines (if equipped), and removing side door assemblies.
- Special precautions are outlined for working with pressurized cooling systems and refrigerants, as well as different cab configurations among the various forklift models.
Yale c875 glp25 vxp lift truck service repair manualfjsefksemmm
The document provides service manual contents and procedures for removing an operator cab from various lift truck models. It contains the following key points:
- The operator cab is a separate unit that can be removed as a complete module from the frame.
- Steps include tilting the steering column, sliding the seat forward, disconnecting battery and air filter hoses, draining coolant and removing radiator cap, disconnecting heater hoses and refrigerant lines (if equipped).
- Contact an HVAC technician to extract refrigerant from air conditioning systems prior to cab removal.
Yale c875 gdp30 vx lift truck service repair manualfjskefkemms
The document provides instructions for removing an operator cab from various lift truck models. Key steps include:
- Tilting the steering column and sliding the seat forward to access components underneath
- Disconnecting the air filter hose, radiator cap, and heater hoses from the engine
- Removing the doors and disconnecting wiring harnesses and gas springs
- Pushing buttons on quick disconnect fittings to separate the heater hoses
Proper precautions are outlined, such as waiting for the engine to cool before removing radiator caps or disconnecting heater hoses. The process requires two people to remove the doors safely.
Yale c875 glp30 vx lift truck service repair manualfjskeksemm
The document provides service manual contents and procedures for removing an operator cab from various lift truck models. It contains the following key points:
- The operator cab is a separate unit that can be removed as a complete module from the frame.
- Steps include tilting the steering column, sliding the seat forward, disconnecting battery cables and air filter hoses, draining coolant by removing the radiator cap, and disconnecting heater hoses from the engine.
- Additional steps apply for models with air conditioning, which require extracting refrigerant from the AC system and disconnecting refrigerant lines.
- Removing the cab doors requires two people. Proper safety precautions are outlined when working on cooling
Yale c875 gdp35 vx lift truck service repair manualfjjskekmsemm
The document provides service manual contents and procedures for removing an operator cab from various forklift truck models. It contains the following key points:
- The operator cab is a separate unit that can be removed as a complete module from the forklift frame.
- Steps include tilting the steering column, sliding the seat forward, disconnecting battery and air filter hoses, draining coolant and removing radiator cap, disconnecting heater hoses and refrigerant lines (if equipped), and removing side door assemblies.
- Special precautions are outlined for working with pressurized cooling systems and refrigerants, as well as different cab configurations among the various forklift models.
Yale c875 gtp20 vx lift truck service repair manualfjjskekskem
The document provides service manual contents and procedures for removing an operator cab from various lift truck models. It contains the following key points:
- The operator cab is a separate unit that can be removed as a complete module from the frame.
- Steps include tilting the steering column, sliding the seat forward, disconnecting battery cables and air filter hoses, draining coolant by removing the radiator cap, and disconnecting heater hoses from the engine.
- Additional steps apply for models with air conditioning, which require extracting refrigerant from the AC system and disconnecting refrigerant lines.
- Removing the cab doors requires two people. Proper safety precautions must be followed when working on
Yale c875 gtp20 vx lift truck service repair manualfjjskeknjufksemm
The document provides service manual contents and procedures for removing an operator cab from various lift truck models. It contains the following key points:
- The operator cab is a separate unit that can be removed as a complete module from the frame.
- Steps include tilting the steering column, sliding the seat forward, disconnecting battery cables and air filter hoses, draining coolant by removing the radiator cap, and disconnecting heater hoses from the engine.
- Additional steps apply for models with air conditioning, which require extracting refrigerant from the AC system and disconnecting refrigerant lines.
- Removing the cab doors requires two people. Proper safety precautions are outlined when working on cooling
Yale c875 gdp30 vx lift truck service repair manualjkemmd eudkms
The document provides instructions for removing an operator cab from various lift truck models. Key steps include:
- Tilting the steering column and sliding the seat forward to access components underneath
- Disconnecting the air filter hose, radiator cap, and heater hoses from the engine
- Removing the doors and disconnecting wiring harnesses and gas springs
- Pushing buttons on quick disconnect fittings to separate the heater hoses
Proper precautions are outlined, such as waiting for the engine to cool before removing radiator caps or disconnecting heater hoses. The process requires two people to remove the doors safely.
Yale c875 glp20 vx lift truck service repair manualfjjksekfksmem
The document provides service manual contents and procedures for removing an operator cab from various forklift truck models. It contains the following key points:
- The operator cab is a separate unit that can be removed as a complete module from the forklift frame.
- Steps include tilting the steering column, sliding the seat forward, disconnecting battery and air filter hoses, draining coolant and removing radiator cap, disconnecting heater hoses and refrigerant lines (if equipped), and removing side door assemblies.
- Special precautions are outlined for working with pressurized cooling systems and refrigerants, as well as different cab configurations among the various forklift models.
Yale c875 glp25 vxp lift truck service repair manualfjsefksemmm
The document provides service manual contents and procedures for removing an operator cab from various lift truck models. It contains the following key points:
- The operator cab is a separate unit that can be removed as a complete module from the frame.
- Steps include tilting the steering column, sliding the seat forward, disconnecting battery and air filter hoses, draining coolant and removing radiator cap, disconnecting heater hoses and refrigerant lines (if equipped).
- Contact an HVAC technician to extract refrigerant from air conditioning systems prior to cab removal.
Yale c875 gdp30 vx lift truck service repair manualfjskefkemms
The document provides instructions for removing an operator cab from various lift truck models. Key steps include:
- Tilting the steering column and sliding the seat forward to access components underneath
- Disconnecting the air filter hose, radiator cap, and heater hoses from the engine
- Removing the doors and disconnecting wiring harnesses and gas springs
- Pushing buttons on quick disconnect fittings to separate the heater hoses
Proper precautions are outlined, such as waiting for the engine to cool before removing radiator caps or disconnecting heater hoses. The process requires two people to remove the doors safely.
Yale c875 glp30 vx lift truck service repair manualfjskeksemm
The document provides service manual contents and procedures for removing an operator cab from various lift truck models. It contains the following key points:
- The operator cab is a separate unit that can be removed as a complete module from the frame.
- Steps include tilting the steering column, sliding the seat forward, disconnecting battery cables and air filter hoses, draining coolant by removing the radiator cap, and disconnecting heater hoses from the engine.
- Additional steps apply for models with air conditioning, which require extracting refrigerant from the AC system and disconnecting refrigerant lines.
- Removing the cab doors requires two people. Proper safety precautions are outlined when working on cooling
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The document provides service manual contents and procedures for removing an operator cab from various forklift truck models. It contains the following key points:
- The operator cab is a separate unit that can be removed as a complete module from the forklift frame.
- Steps include tilting the steering column, sliding the seat forward, disconnecting battery and air filter hoses, draining coolant and removing radiator cap, disconnecting heater hoses and refrigerant lines (if equipped), and removing side door assemblies.
- Special precautions are outlined for working with pressurized cooling systems and refrigerants, as well as different cab configurations among the various forklift models.
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The document provides service manual contents and procedures for removing an operator cab from various lift truck models. It contains the following key points:
- The operator cab is a separate unit that can be removed as a complete module from the frame.
- Steps include tilting the steering column, sliding the seat forward, disconnecting battery cables and air filter hoses, draining coolant by removing the radiator cap, and disconnecting heater hoses from the engine.
- Additional steps apply for models with air conditioning, which require extracting refrigerant from the AC system and disconnecting refrigerant lines.
- Removing the cab doors requires two people. Proper safety precautions must be followed when working on
Yale c875 gtp20 vx lift truck service repair manualfjjskeknjufksemm
The document provides service manual contents and procedures for removing an operator cab from various lift truck models. It contains the following key points:
- The operator cab is a separate unit that can be removed as a complete module from the frame.
- Steps include tilting the steering column, sliding the seat forward, disconnecting battery cables and air filter hoses, draining coolant by removing the radiator cap, and disconnecting heater hoses from the engine.
- Additional steps apply for models with air conditioning, which require extracting refrigerant from the AC system and disconnecting refrigerant lines.
- Removing the cab doors requires two people. Proper safety precautions are outlined when working on cooling
Yale c875 gdp30 vx lift truck service repair manualjkemmd eudkms
The document provides instructions for removing an operator cab from various lift truck models. Key steps include:
- Tilting the steering column and sliding the seat forward to access components underneath
- Disconnecting the air filter hose, radiator cap, and heater hoses from the engine
- Removing the doors and disconnecting wiring harnesses and gas springs
- Pushing buttons on quick disconnect fittings to separate the heater hoses
Proper precautions are outlined, such as waiting for the engine to cool before removing radiator caps or disconnecting heater hoses. The process requires two people to remove the doors safely.
Yale c875 gdp25 vxp lift truck service repair manualjjskefkskemik
The document provides service manual contents and procedures for removing an operator cab from various lift truck models. It contains the following key points:
- The operator cab is a separate unit that can be removed as a complete module from the frame.
- Steps include tilting the steering column, sliding the seat forward, disconnecting battery cables and air filter hoses, draining coolant by removing the radiator cap, and disconnecting heater hoses from the engine.
- Additional steps apply for models with air conditioning, which require extracting refrigerant from the AC system and disconnecting refrigerant lines.
- Removing the cab doors requires two people. Proper safety precautions are outlined when working on cooling
Yale c875 gtp30 vx lift truck service repair manualfhjsekkemm
The document provides service manual contents and procedures for removing an operator cab from various lift truck models. It contains the following key points:
- The operator cab is a separate unit that can be removed as a complete module from the frame.
- Steps include tilting the steering column, sliding the seat forward, disconnecting battery cables and air filter hoses, draining coolant by removing the radiator cap, and disconnecting heater hoses from the engine.
- Additional steps apply for models with air conditioning, which require extracting refrigerant from the AC system and disconnecting refrigerant lines.
- Removing the cab doors requires two people. Proper safety precautions must be followed when working on
Yale c875 gtp25 vxp lift truck service repair manualfjskkmemem
The document provides instructions for removing an operator cab from various lift truck models. Key steps include:
- Tilting the steering column and sliding the seat forward to access components underneath
- Disconnecting the air filter hose, radiator cap, and heater hoses from the engine
- Removing the doors and disconnecting wiring harnesses and gas springs
- Pushing buttons on quick disconnect fittings to separate the heater hoses
Proper precautions are outlined, such as waiting for the engine to cool before removing radiator caps or disconnecting heater hoses. The process varies slightly between truck models.
Yale c875 glp35 vx lift truck service repair manualfjskekxswesemm
The document provides service manual contents and procedures for removing an operator cab from various lift truck models. It contains the following key points:
- The operator cab is a separate unit that can be removed as a complete unit from the lift truck frame.
- Steps for removal include tilting the steering column, sliding the seat forward, disconnecting electrical and air components, and removing hoses, doors and windows.
- Safety precautions are outlined such as waiting for the engine to cool before removing radiator caps or disconnecting heater hoses.
- Additional steps are required for models with air conditioning, including extracting refrigerant from the system by a certified technician.
Yale c875 gp20 vx lift truck service repair manualfjjksekksemm
The document provides service manual contents and procedures for removing an operator cab from various forklift truck models. It contains the following key points:
- The operator cab is a separate unit that can be removed as a complete module from the forklift frame.
- Steps include tilting the steering column, sliding the seat forward, disconnecting battery and air filter hoses, draining coolant and removing radiator cap, disconnecting heater hoses and refrigerant lines (if equipped), and removing side door assemblies.
- Special precautions are outlined for working with pressurized cooling systems and refrigerants, as well as different cab configurations among the various forklift models.
Yale (d878) gdp155 vx lift truck service repair manualfujsekfksmemer
The document provides instructions to remove an operator cab from various lift truck models:
1. Disconnect battery, air filter hose, radiator cap, and heater hoses from the engine. Extract refrigerant if the cab has air conditioning.
2. Disconnect any air conditioning refrigerant hoses from the compressor.
3. With an assistant, open doors and remove cab as a complete unit from the lift truck frame.
Yale (d878) glp155 vx lift truck service repair manualfhsjejfksemm
The document provides instructions for removing an operator cab from various lift truck models:
1. Disconnect battery, air filter hose, radiator cap, and heater hoses from the engine. Extract refrigerant if the cab has air conditioning.
2. Open doors and windows to access fasteners and disconnect refrigerant lines if equipped.
3. The operator cab can then be removed as a complete unit from the lift truck frame.
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- The system uses positive flow control with variable pumps to deliver precise flow according to demand.
- Key functions include summation, boom and swing priority, and regeneration for optimum performance and productivity.
- The main components are described, including pumps, control valves, cylinders, and filters.
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The document promotes clicking a link to get more information. In a concise 3 sentences, it asks the reader to thank them for reading and then click a link for additional details. The overall message is to click the provided link for further information on the topic.
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YALE (D875) GLPO060VX LIFT TRUCK Service Repair Manual.pdfufjskedkdm8ud
The document provides instructions for removing an operator cab from a forklift. Key steps include:
1. Tilting the steering column, sliding the seat forward, opening rear doors/windows, and disconnecting the battery.
2. Disconnecting air filter hoses, radiator hoses, heater hoses, electrical connections, and removing doors.
3. Removing fasteners securing various cab components like the dash, kick panel, and seal plate.
4. Detaching the cab from the frame by removing front and rear mounting fasteners and carefully lifting the cab away using lifting straps or a spreader bar placed through the door openings.
YALE (D875) GTP040VX LIFT TRUCK Service Repair Manual.pdfufjskedkdm8ud
The document provides instructions for removing an operator cab from a forklift. Key steps include:
1. Tilting the steering column, sliding the seat forward, opening rear doors/windows, and disconnecting the battery.
2. Disconnecting air filter hoses, radiator hoses, heater hoses, electrical connections, and removing doors.
3. Removing fasteners securing various cab components like the dash, kick panel, and seal plate.
4. Detaching the cab from the frame by removing front and rear mounting fasteners and carefully lifting the cab away using lifting straps or a spreader bar placed through the door openings.
YALE (D875) GLPO070VX LIFT TRUCK Service Repair Manual.pdfufjskedkdm8ud
The document provides instructions for removing an operator cab from a forklift. Key steps include:
1. Tilting the steering column, sliding the seat forward, opening rear doors/windows, and disconnecting the battery.
2. Disconnecting air filter hoses, radiator hoses, heater hoses, electrical connections, and removing doors.
3. Removing fasteners securing various cab components like the dash, kick panel, and seal plate.
4. Detaching the cab from the frame by removing front and rear mounting fasteners and carefully lifting the cab away using lifting straps or a spreader bar placed through the door openings.
YALE (D875) GLPO050VX LIFT TRUCK Service Repair Manual.pdfufjskedkdm8ud
The document provides instructions for removing an operator cab from a forklift. Key steps include:
1. Tilting the steering column, sliding the seat forward, opening rear doors/windows, and disconnecting the battery.
2. Disconnecting air filter hoses, radiator hoses, heater hoses, electrical connections, and removing doors.
3. Removing fasteners securing various cab components like the dash, kick panel, and seal plate.
4. Disconnecting remaining electrical and hydraulic connections.
5. Using a lifting device placed through the cab door openings, carefully lifting the cab away from the forklift frame.
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2. Disconnecting air filter hoses, radiator hoses, heater hoses, electrical connections, and removing doors.
3. Removing fasteners securing various cab components like the dash, kick panel, and seal plate.
4. Detaching the cab from the frame by removing front and rear mounting fasteners and carefully lifting the cab away using lifting straps or a spreader bar placed through the door openings.
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This document is a shop manual that provides instructions for servicing Komatsu D31, D37EX, and PX-21 excavators. It contains sections on general information, structure and function, maintenance standards, testing and adjusting, disassembly and assembly, and other topics. Safety is emphasized throughout, with warnings to take precautions like wearing protective equipment, releasing pressures from systems before disconnecting parts, and using lifting equipment appropriately.
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2. General
The overhead guard is an integral part of operator
cab. The operator cab is installed on a platform above
main frame members. Step plates on both sides of lift
truck provide access to operator cab. The operator
cab is a separate unit and can be removed as a
complete unit from module and frame of the lift truck.
See Figure 1.
Figure 1. Operator Cab
0100 YRM 1290 General
1
3. Cab Replacement
REMOVE, FOR LIFT TRUCK MODELS
GLP/GDP16VX, GLP/GDP18VX, GLP/
GDP20SVX, GLP/GDP030VX (C810); GLP/
GDP20-35VX (GP/GLP/GDP040-070VX)
(B875, C875); AND GLP/GDP40VX5/VX6,
GLP/GDP45SVX5, GLP/GDP45VX6, GLP/
GDP50-55VX (GP/GLP/GDP080, 090, 100,
110, 120VX) (F813, G813, H813, J813)
NOTE: The EZ Tank Bracket used on these trucks to
mount LPG tank onto counterweight come in two
styles. One style of bracket swings out to side of truck
and other swings out to side and drops down.
NOTE: On lift trucks equipped with LPG, make sure
to release EZ Tank Bracket before opening hood.
1. For lift truck models GLP/GDP16VX, GLP/
GDP18VX, GLP/GDP20SVX, GLP/GDP030VX
(C810), tilt steering column to UP position, slide
seat assembly forward, open rear door, and open
hood to disconnect battery. See Figure 2.
2. Tilt steering column to UP position, slide seat as-
sembly forward, open rear sliding window, and
open hood to disconnect battery.
See Figure 3 for lift truck models
• GLP/GDP20-35VX (GP/GLP/
GDP040-070VX) (B875, C875)
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX)
(F813, G813, H813, J813)
3. Disconnect air filter hose from rear left corner leg
of cab frame. See Figure 4.
WARNING
DO NOT disconnect the heater hoses from the en-
gine when the engine is hot or when the cooling
system is under pressure, to do so could cause
serious injury.
WARNING
DO NOT remove the radiator cap from the radiator
when the engine is hot. When the radiator is hot
and the cap is removed, the pressure is released
from the system and the steam and boiling cool-
ant can cause burns. Wait 30 minutes for the en-
gine to cool. Do a touch test by touching the radi-
ator with your hand. If the radiator is still hot to
the touch, wait another 30 minutes before at-
tempting to remove, check, or fix any part of the
cooling system.
NOTE: Removing radiator cap will help depressurize
cooling system.
4. Remove radiator cover to access radiator cap.
Remove radiator cap. See Figure 5.
1. LATCH
2. HINGE
3. REAR DOOR
Figure 2. Rear Door and Latch for Lift Truck
Models GLP/GDP16VX, GLP/GDP18VX, GLP/
GDP20SVX, GLP/GDP030VX (C810)
Cab Replacement 0100 YRM 1290
2
4. A. LIFT TRUCKS MODELS GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875, C875) AND GLP/GDP40VX5/
VX6, GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX)
(F813, G813, H813, J813) WITHOUT AIR CONDITIONING.
B. LIFT TRUCKS MODELS GLP/GDP40VX5/VX6, GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX) (G813, H813, J813) WITH AIR CONDITIONING.
1. REAR BOTTOM WINDOW
2. RELEASE LATCH
3. AC HOSE
Figure 3. Rear Bottom Window for Lift Trucks Models GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875,
C875) and GLP/GDP40VX5/VX6, GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/GDP080,
090, 100, 110, 120VX) (F813, G813, H813, J813)
Figure 4. Air Filter Hose Removal
Legend for Figure 4
NOTE: AIR FILTER HOSE FOR GLP/GDP40VX5/
VX6, GLP/GDP45SVX5, GLP/GDP45VX6, GLP/
GDP50-55VX (GP/GLP/GDP080, 090, 100, 110,
120VX) (F813) SHOWN. AIR FILTER HOSE FOR
OTHER LIFT TRUCK MODELS ARE SIMILAR.
1. CAPSCREW
2. AIR FILTER HOSE
0100 YRM 1290 Cab Replacement
3
5. A. GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX, GLP/GDP030VX (C810)
B. GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875, C875)
C. GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100,
110, 120VX) (F813, G813, H813)
D. GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100,
110, 120VX) (J813)
1. RADIATOR COVER 2. RADIATOR CAP
Figure 5. Radiator Cover and Cap Location
Cab Replacement 0100 YRM 1290
4
6. CAUTION
DO NOT allow any fluid to drain when disconnect-
ing the heater hose from the engine. The method
will help when purging the system during installa-
tion.
5. Disconnect and cap heater hoses from engine.
See Figure 6.
WARNING
Replacement, installation and repairs to air condi-
tioning units that require discharging and/or refill-
ing of the refrigeration fluid must be performed by
a certified technician.
6. Contact a certified air conditioning specialist to
have the refrigerant extracted from the air condi-
tioning system.
NOTE: Step 7 is for lift truck models GLP/
GDP40VX5/VX6; GLP/GDP45SVX5, GLP/
GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080,
090, 100, 110, 120VX) (G813, H813, J813) with a
Cummins QSB 3.3L or a Kubota diesel engine.
7. If lift truck cab is equipped with an air conditioner/
heater unit, disconnect AC refrigerant hoses from
refrigerant compressor.
See Figure 7 for lift truck models
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX)
(G813)
See Figure 8 for lift truck models
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX)
(H813, J813)
NOTE: Removing door assemblies requires two peo-
ple.
8. Open left side door, remove lock nut, and discon-
nect gas spring from cab mounting bracket. See
Figure 9.
9. Lift left side door up and over hinge pin and set
aside. See Figure 10.
WARNING
DO NOT disconnect the heater hoses from the
quick disconnect fittings (inside operator cab) or
engine when the engine is hot or under pressure,
to do so could cause serious injury.
10. Disconnect heater hose quick disconnect fittings.
a. For lift truck models GLP/GDP16VX, GLP/
GDP18VX, GLP/GDP20SVX, GLP/GDP030VX
(C810), open right side door and push buttons
on quick disconnect fittings to disconnect
heater hoses from heater assembly hoses (see
Figure 6). Disconnect heater wire harness con-
nection. See Figure 11.
b. For lift truck models GLP/GDP20-35VX
(GP/GLP/GDP040-070VX) (B875, C875), open
right side door and remove radiator cover to
access quick disconnect fittings. Push buttons
on quick disconnect fittings to disconnect
heater hoses from heater assembly (see Fig-
ure 6). Disconnect heater wire harness con-
nection. See Figure 11.
c. For lift truck models GLP/GDP40VX5/VX6;
GLP/GDP45SVX5, GLP/GDP45VX6; GLP/
GDP50-55VX (GP/GLP/GDP080, 090, 100,
110, 120VX) (F813, G813, H813, J813), open
right side door and located on inner rear cover
there are two port holes (see Figure 6). Push
buttons on quick disconnect fittings to discon-
nect heater hoses from heater assembly and
disconnect heater wire harness connection.
See Figure 11.
0100 YRM 1290 Cab Replacement
5
8. Legend for Figure 6
NOTE: ART SHOWN MAY NOT REFLECT ENGINE IN LIFT TRUCK.
NOTE: MAJOR COMPONENTS OF CAB HAVE BEEN REMOVED FOR CLARITY.
A. LIFT TRUCK MODELS GLP/GDP16VX, GLP/
GDP18VX, GLP/GDP20SVX, GLP/GDP030VX
(C810)
B. LIFT TRUCK MODELS GLP/GDP20-35VX
(GP/GLP/GDP040-070VX) (B875, C875)
C. LIFT TRUCK MODELS GLP/GDP20-35VX
(GP/GLP/GDP040-070VX) (B875, C875)
D. LIFT TRUCK MODELS GLP/GDP40VX5/VX6;
GLP/GDP45SVX5, GLP/GDP45VX6; GLP/
GDP50-55VX (GP/GLP/GDP080, 090, 100, 110,
120VX) (F813, G813)
E. LIFT TRUCK MODELS GLP/GDP40VX5/VX6;
GLP/GDP45SVX5, GLP/GDP45VX6; GLP/
GDP50-55VX (GP/GLP/GDP080, 090, 100, 110,
120VX) (H813, J813)
1. QUICK DISCONNECT FITTING
2. INNER REAR COVER
3. RADIATOR COVER
4. RIGHT SIDE DOOR ASSEMBLY
5. HEATER HOSES
0100 YRM 1290 Cab Replacement
7
9. NOTE: MAJOR COMPONENTS OF CAB HAVE BEEN REMOVED FOR CLARITY.
1. HOSE FITTING
2. REFRIGERANT COMPRESSOR
3. AC/HEATER UNIT
4. ENGINE
Figure 7. AC Refrigerant Hose Connections, Lift Truck Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (G813) with Cummins QSB
3.3L Engine
Cab Replacement 0100 YRM 1290
8
10. NOTE: MAJOR COMPONENTS OF CAB HAVE BEEN REMOVED FOR CLARITY. KUBOTA 3.8L DIESEL EN-
GINE SHOWN, 3.6L DIESEL ENGINE SIMILAR.
A. LIFT TRUCK MODELS GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX) (H813)
B. LIFT TRUCK MODELS GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX) (J813)
1. HOSE FITTING
2. REFRIGERANT COMPRESSOR
3. AC/HEATER UNIT
4. ENGINE
Figure 8. AC Refrigerant Hose Connection, Lift Truck Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (H813, J813) with Kubota
Diesel Engine
0100 YRM 1290 Cab Replacement
9
11. NOTE: RIGHT SIDE DOOR SHOWN.
1. GAS SPRING
2. CAB MOUNTING BRACKET
3. LOCK NUT
Figure 9. Gas Spring Mounting Removal
Figure 10. Door Removal
Legend for Figure 10
NOTE: RIGHT SIDE DOOR HINGE SHOWN.
1. HINGE PIN
2. DOOR HINGE
NOTE: MAJOR COMPONENTS OF CAB HAVE
BEEN REMOVED FOR CLARITY.
1. HEATER WIRE HARNESS CONNECTOR
2. REAR GRAB HANDLE HORN BUTTON CON-
NECTOR (TO RIGHT-HAND CHASSIS HAR-
NESS)
Figure 11. Heater Wire Harness and Rear Grab
Handle Horn Button Connectors
Cab Replacement 0100 YRM 1290
10
12. 11. For lift truck models GLP/GDP40VX5/VX6; GLP/
GDP45SVX5, GLP/GDP45VX6; GLP/
GDP50-55VX (GP/GLP/GDP080, 090, 100, 110,
120VX) (G813, H813, J813) with a Cummins QSB
3.3L or Kubota diesel engine, if lift truck cab is
equipped with an air conditioner/heater unit, dis-
connect AC hoses.
a. Remove six fasteners and remove rear cover.
See Figure 12 for lift truck models
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110,
120VX) (G813)
See Figure 13 for lift truck models
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110,
120VX) (H813)
See Figure 14 for lift truck models
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110,
120VX) (J813)
b. Disconnect air conditioner hoses at bulkhead
bracket and at receiver/drier.
See Figure 12 for lift truck models
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110,
120VX) (G813)
See Figure 13 for lift truck models
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110,
120VX) (H813)
See Figure 14 for lift truck models
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110,
120VX) (J813)
c. Disconnect air conditioner wire harness.
See Figure 12 for lift truck models
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110,
120VX) (G813)
See Figure 13 for lift truck models
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110,
120VX) (H813)
See Figure 14 for lift truck models
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110,
120VX) (J813)
12. Remove lock nut and disconnect gas spring from
cab mounting bracket. See Figure 9.
13. Lift door up and over hinge pin and set aside. See
Figure 10.
NOTE: Wiper motor cover must be removed before
dash assembly can be removed.
14. Unclip and remove front wiper motor cover. See
Figure 15 for lift truck models
• GLP/GDP16VX, GLP/GDP18VX, GLP/
GDP20SVX, GLP/GDP030VX (C810)
• GLP/GDP20-35VX (GP/GLP/
GDP040-070VX) (B875, C875)
0100 YRM 1290 Cab Replacement
11
13. NOTE: MAJOR COMPONENTS OF CAB HAVE BEEN REMOVED FOR CLARITY.
A. FRONT VIEW B. TOP VIEW
1. HOSE WRAP
2. FASTENERS
3. REAR COVER
4. AIR CONDITIONER HOSES
5. BULKHEAD BRACKET
6. RECEIVER/DRIER
7. FITTINGS
8. AIR CONDITIONER WIRE HARNESS
Figure 12. AC System Arrangement and Hose Connections, Lift Truck Models GLP/GDP40VX5/VX6; GLP/
GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (G813) With a
Cummins QSB 3.3L Diesel Engine
Cab Replacement 0100 YRM 1290
12
14. NOTE: MAJOR COMPONENTS OF CAB HAVE BEEN REMOVED FOR CLARITY.
A. FRONT VIEW B. TOP VIEW
1. HOSE WRAP
2. FASTENERS
3. REAR COVER
4. AIR CONDITIONER HOSES
5. BULKHEAD BRACKET
6. RECEIVER/DRIER
7. FITTINGS
8. AIR CONDITIONER WIRE HARNESS
Figure 13. AC System Arrangement and Hose Connections, Lift Truck Models GLP/GDP40VX5/VX6; GLP/
GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (H813) With a
Kubota Diesel Engine
0100 YRM 1290 Cab Replacement
13
15. NOTE: MAJOR COMPONENTS OF CAB HAVE BEEN REMOVED FOR CLARITY.
A. FRONT VIEW B. TOP VIEW
1. HOSE WRAP
2. FASTENERS
3. REAR COVER
4. AIR CONDITIONER HOSES
5. BULKHEAD BRACKET
6. RECEIVER/DRIER
7. FITTINGS
8. AIR CONDITIONER WIRE HARNESS
Figure 14. AC System Arrangement and Hose Connections, Lift Truck Models GLP/GDP40VX5/VX6; GLP/
GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (J813) With a
Kubota Diesel Engine
Cab Replacement 0100 YRM 1290
14
17. Legend for Figure 15
NOTE: MAJOR COMPONENTS OF CAB HAVE BEEN REMOVED FOR CLARITY.
A. GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX, GP/GLP/GDP035VX, GP/GLP/
GDP040SVX) (C810) AND GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875, C875)
B. GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100,
110, 120VX) (F813, G813, H813, J813)
1. CAPSCREWS
2. FRONT WIPER MOTOR COVER
3. DASH ASSEMBLY
4. KICK PANEL
5. COWL PANEL
6. FRONT OPERATOR CAB LEGS
7. LOCK NUT
8. FLANGE BOLT
15. For lift truck models GLP/GDP40VX5/VX6; GLP/
GDP45SVX5, GLP/GDP45VX6; GLP/
GDP50-55VX (GP/GLP/GDP080, 090, 100, 110,
120VX) (F813, G813), remove two lock nuts from
front wiper motor cover. Remove front wiper mo-
tor cover. See Figure 15.
16. For lift truck models GLP/GDP40VX5/VX6; GLP/
GDP45SVX5, GLP/GDP45VX6; GLP/
GDP50-55VX (GP/GLP/GDP080, 090, 100, 110,
120VX) (H813, J813), remove three lock nuts
from front wiper motor cover. Remove front wiper
motor cover.
17. Remove five capscrews from top of dash assem-
bly and cowl panel.
18. Remove two flange bolts securing cowl panel to
front operator cab legs.
19. Unclip dash assembly from kick panel. Remove
dash assembly.
20. Remove kick panel from seal plate assembly. See
Figure 16.
Cab Replacement 0100 YRM 1290
16
18. Figure 16. Seal Plate Assembly, Kick Panel, and Floor Plate Removal
0100 YRM 1290 Cab Replacement
17
19. Legend for Figure 16
NOTE: CAB REMOVED FOR CLARITY.
A. GLP/GDP16VX, GLP/GDP18VX, GLP/
GDP20SVX, GLP/GDP030VX (C810) AND GLP/
GDP20-35VX (GP/GLP/GDP040-070VX) (B875,
C875)
B. GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/
GDP45VX6; GLP/GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110, 120VX) (F813, G813,
H813, J813)
1. CAPSCREWS
2. KICK PANEL
3. SEAL PLATE ASSEMBLY
4. SEAL
5. FLOOR PLATE (LEFT SIDE)
6. FLOOR PLATE (RIGHT SIDE)
7. FLOOR PLATE
21. Remove capscrews and seal plate assembly from
lift truck frame.
22. Disconnect rear grab handle horn button connec-
tor from right-hand chassis harness, located in
right rear corner leg of cab frame. See Figure 11.
23. Disconnect light harness connector from Vehicle
Systems Manager (VSM) and right-hand chassis
harness connector. See Figure 17.
NOTE: Perform Step 24 and Step 25 for lift truck
models GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110, 120VX) (J813) equipped with
Diesel Particulate Filter (DPF).
24. Disconnect light harness connector from Vehicle
Systems Manager (VSM) and right-hand chassis
harness connector. See Figure 18.
25. Disconnect Diesel Particulate Filter (DPF) display
harness connector from cowl harness. See Fig-
ure 18.
26. Remove rear panels, front panels, and fender
covers to access cab mounting capscrews and
flange nuts. See Figure 19.
27. Remove front and rear cab capscrews and flange
nuts from lift truck frame. See Figure 20.
NOTE: KICK PANEL REMOVED FOR CLARITY.
1. VSM
2. LIGHT HARNESS CONNECTOR (TO VSM)
3. HARNESS CONNECTOR (TO RIGHT-HAND
CHASSIS HARNESS)
Figure 17. Light Harness Connection to Vehicle
System Manager (VSM) for Lift Truck Models GLP/
GDP16VX, GLP/GDP18VX, GLP/GDP20SVX, GLP/
GDP030VX (C810), GLP/GDP20-35VX (GP/GLP/
GDP040-070VX) (B875, C875) and GLP/GDP40VX5/
VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/
GDP50-55VX (GP/GLP/GDP080, 090, 100, 110,
120VX) (F813, G813, H813)
Cab Replacement 0100 YRM 1290
18
20. NOTE: KICK PANEL REMOVED FOR CLARITY.
1. VSM
2. DPF DISPLAY HARNESS CONNECTOR (TO
COWL HARNESS)
3. LIGHT HARNESS CONNECTOR (TO VSM)
4. HARNESS CONNECTOR (TO RIGHT-HAND
CHASSIS HARNESS)
Figure 18. Electrical Harness Connection to
Vehicle System Manager (VSM) for Lift Truck
Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110, 120VX) (J813)
NOTE: LEFT SIDE DOOR REMOVED FOR
CLARITY.
1. REAR PANEL (LPG)
2. REAR PANEL (GAS AND DIESEL)
3. FRONT PANEL
4. FENDER COVER
5. SCREWS
6. CAPSCREWS
Figure 19. Front and Rear Panels and Fender
Cover Removal
0100 YRM 1290 Cab Replacement
19
21. NOTE: ILLUSTRATION FOR REFERENCE PURPO-
SES ONLY. ACTUAL LIFT TRUCK MAY BE
SLIGHTLY DIFFERENT.
A. FRONT VIEW
B. REAR VIEW
1. CAPSCREWS
2. FLANGE NUTS
Figure 20. Front and Rear Cab Mounting
WARNING
Make sure that the lifting device has a minimum
capacity to lift 500 kg (1100 lb).
28. Connect a lifting device to a spreader bar or lift
strap, that is through door openings at top of op-
erator's cab (under overhead guard structure).
Place material that will be a cushion at top of door
opening to prevent damage. Operate lifting device
just enough to correctly position spreader bar or
lifting strap on operator's cab. See Figure 21.
CAUTION
Lift the operator cab carefully. Check that all elec-
trical wires and attachments are disconnected
and are not damaged.
29. Carefully lift operator cab away from lift truck. Set
operator cab in a storage area and place blocks
under operator cab to make it stable and prevent
damage to parts still attached.
Figure 21. Lift Strap Connection
Cab Replacement 0100 YRM 1290
20
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