UTM Machines (Universal Testing Machine) becomes a valuable multifunction machine across industries such as materials manufacturing, transport engineering, aerospace, buildings, electronics, and beyond for mechanical property testing of component specimens or end products.
https://heicoin.com/blog/implementing-utm-machines-applications/
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What Are the Challenges of Implementing UTM Machine Applications Across Industries.pdf
1. What Are the Challenges of Implementing
UTM Machine Applications Across Industries?
UTM Machines (Universal Testing Machines) have become valuable multifunction machines
across industries such as materials manufacturing, transport engineering, aerospace,
buildings, electronics, and beyond for mechanical property testing of component specimens
or end products.
While some industries remain with obsolete manual testing demonstrates and are slow in
adopting automated UTM options, many others ought to dispassionate this non-rational
behavior.
We will now look into the actual causes that hinder the successful adoption of UTM machine
challenges and the factors behind them.
Staff Skill Set Limitations of UTM Machines
The main thing stopping this technology from being widely used is a lack of trained people
who can fix problems and properly specify the right UTM machines that meet the tester's
needs, set up experiments that follow the standard, process information by visualizing
graphs, and make meaningful observations.
These UTM machine challenges are especially prevalent among small organizations that will
likely need more critical staff training.
Perception of High Acquisition Costs
Implementing UTM machines is adept at delivering fast, reliable, and stable test procedures
by automatic specimen preparation, unloading, tableting, and analysis software, which are
perceived as costly, driving away adopters.
Complexities of Integrating with Workflows
Establishing workflow linkages between the UTM test stage and preceding- succeeding
processes in production systems requires synchronization mechanisms.
Overcoming: It's a good idea to employ an expert consultant for results interpretation,
maintenance, and selecting well-suited semi-automatic models (with minimal human
effort) to become efficient the first time. Moreover, the team gains the highest
proficiency through attending additional training.
Overcoming: Keeping in mind productivity gains, fault avoidance in the field, and behind
quality worth long-term dividends—this strongly impacts perception and yields profits.
Renewal or production sharing amongst key players can also be another option.
2. E.g., raw material batch release or batch traceability for a finished product requires an
interface with data-capturing modules and enterprise systems. Production planning
adaptations may also be necessary. Such integration complexity dissuades installations.
Apprehensions about UTM Machines' Capability Limitations
Industries handling diverse materials or product sizes still need to determine if available UTM
machine utilization barriers reliably match all test needs, preventing purchases due to the
perceived risk of inadequacy.
Difficulties in Achieving Standardization
Maintaining properly calibrated UTM machine integration issues assets across global
production sites and correlating test data for standardized outputs has also been
challenging, hampering adoption by multinational corporations.
Overcoming: UTM machine manufacturers are known for doing a wide range of
automation consultations, including the provision of special-purpose equipment such as
material handling, data connectivity, and management reports that can be applied in a
particular environment. The targeted integration of steps gives these growth elements
the power to fast-track the realization of quality services.
Overcoming: Reputed UTM companies having wider test experience assure appropriate
machine selection and customization based on application requirements of force rating,
speed, stroke length, accessories, etc., to allay capability concerns.
Overcoming: Cloud-based solutions provide a unified central platform for collating UTM
data, ensuring standard protocols, traceability, and quick analysis across locations.
Common operator dashboards enable easy monitoring and control.
3. Quick Tips
Conclusion
Briefly, automated universal testing machines bring efficiency and reliability at least twice
the testing speed and precise results, as well as flexibility in testing, to materials testing labs
and quality control departments.
Unfortunately, the implementation of UTM machine challenges of these solutions with
current workflows, the technological premises of highly specialized tests, the high cost of
investment, and technical capability gaps remain the major showstoppers across industries
to date.
Also read: The Impact of Hydraulic Machines on Industrial Processes
Content source: https://heicoin.com/blog/implementing-utm-machines-applications/
Integrates the automation process of speed and reliability of specimen testing.
Meanwhile, there are also noticeable improvements in testing speed since automatic
testing replaces manual testing.
Both of these factors—additional costs and difficulties integrating investments—are
considered the most significant barriers to sustainable development.
Skillset differences within businesses demand that smaller enterprises avoid the digital
transition.
They help to select product characteristics and customize the product.
Better outcomes prevail over the growing pains, contributing to cost-effectiveness.
It also ensures integration support for the utilization of material and data.
This will reduce the amount of effort spent on integrating different data sources but will
require only a standard data format.
Through the provision of highly trained staff and supportive networks, the client's
concerns can be addressed.
That is compatible with various issues concerning materials testing endowments in
distinct domains.