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Chip Testing Lab Expansion
Austin Fulmer
2
Introduction
• Name: Austin Fulmer
• WestRock Location: Coshocton, Ohio
• Department: Virgin Fiber Supply
• School: Auburn University
• Degree: Natural Resource Management
• Minor: Economics
• Graduation Date: May 2016
• Hometown: Gulf Shores, Alabama
3
Project Overview
Purpose:
• Make accommodations to chip lab to house new Gradex
Analyzer
• Ultimately supply a consistent size paper chip to the pulp mill
• Process
• Replace outdated Chip Class® classifier with new Gradex Chip
Analyzer
• Plan, Design, Contract an addition to our existing chip analyzing
lab to accommodate new machine
• Result
• 120 square foot addition to our chip testing lab
• Estimated savings of $122,000 for fiscal year 2016
4
Lessons Learned
• For each ½% increase of usable purchased fiber, savings
equal approximately $71,000 annually
• By identifying the suppliers who give highest percentage
of accepted chips, we are able to implement baseline
percentages and hold suppliers to that standard.
• Having a baseline percentage also allows us to pick
suppliers that will provide the optimal paper chip for the
lowest cost.
• Consistency is everything
• When a uniform chip size is entering the digester the pulp
mill is able to optimize production.

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WestRock Summer presentation Richmond Copy

  • 1. Chip Testing Lab Expansion Austin Fulmer
  • 2. 2 Introduction • Name: Austin Fulmer • WestRock Location: Coshocton, Ohio • Department: Virgin Fiber Supply • School: Auburn University • Degree: Natural Resource Management • Minor: Economics • Graduation Date: May 2016 • Hometown: Gulf Shores, Alabama
  • 3. 3 Project Overview Purpose: • Make accommodations to chip lab to house new Gradex Analyzer • Ultimately supply a consistent size paper chip to the pulp mill • Process • Replace outdated Chip Class® classifier with new Gradex Chip Analyzer • Plan, Design, Contract an addition to our existing chip analyzing lab to accommodate new machine • Result • 120 square foot addition to our chip testing lab • Estimated savings of $122,000 for fiscal year 2016
  • 4. 4 Lessons Learned • For each ½% increase of usable purchased fiber, savings equal approximately $71,000 annually • By identifying the suppliers who give highest percentage of accepted chips, we are able to implement baseline percentages and hold suppliers to that standard. • Having a baseline percentage also allows us to pick suppliers that will provide the optimal paper chip for the lowest cost. • Consistency is everything • When a uniform chip size is entering the digester the pulp mill is able to optimize production.