The document provides service information on removing the engine from a machine. It is a 10 step process that includes draining fluids like engine oil, transmission oil, and hydraulic oil. Safety cables connected to the fire suppression system are then disconnected. Lifting tools like slings and a lifting eye are used to remove the engine, which is lifted out after removing side panels and mudguards. Technical specifications for fluid volumes are also referenced.
Volvo L90F Wheel Loader Service Repair Manual Instant Download.pdftepu22753653
This document provides service information for removing an engine from a machine. It outlines the steps to drain fluids, disconnect hoses and electrical connections, and remove covers and panels to access the engine. Key steps include draining engine oil, transmission oil, and hydraulic oil, disconnecting coolant hoses and charge air pipes, and removing lower covers and side panels. Lifting tools such as slings and lifting eyes are recommended to lift the engine out once it is fully disconnected.
Volvo L90F Wheel Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
This document provides service information for removing an engine from a machine. It outlines the steps to drain fluids, disconnect hoses and electrical connections, and remove covers and panels to access the engine. Key steps include draining engine oil, transmission oil, and hydraulic oil, disconnecting coolant hoses and charge air pipes, and removing lower covers and side panels. Lifting tools such as slings and lifting eyes are recommended to lift the engine out once it is fully disconnected.
Volvo L90F Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
This document provides information about the D6E engine, including:
- It is a straight six-cylinder turbocharged diesel engine with direct injection and intercooler.
- It uses Common Rail fuel injection controlled by an electronic control unit and features split injection and optimized air handling.
- The engine has various electronic functions to monitor components and reduce power or shut off the engine if critical issues arise to prevent damage.
Volvo L90F Wheel Loader Service Repair Manual Instant Download.pdff8iosedkdm3e
This document provides service information for removing an engine from a machine. It outlines the steps to drain fluids, disconnect hoses and electrical connections, and remove covers and panels to access the engine. Key steps include draining engine oil, transmission oil, and hydraulic oil, disconnecting coolant hoses and charge air pipes, and removing lower covers and side panels. Lifting tools such as slings and lifting eyes are recommended to lift the engine out once it is fully disconnected.
Volvo L90F Wheel Loader Service Repair Manual Instant Download.pdflunrizan628
This document provides service information for removing an engine from a machine. It outlines the steps to drain fluids, disconnect hoses and electrical connections, and remove covers and panels to access the engine. Key steps include draining engine oil, transmission oil, hydraulic oil, and coolant, disconnecting hoses, cables, and brackets connecting the engine to other components, and removing covers and panels to expose the engine. Lifting tools such as slings and lifting eyes are recommended to lift the engine out of the machine once it is fully disconnected.
Volvo L90F Wheel Loader Service Repair Manual Instant Download.pdffapanhe306271
This document provides service information for removing an engine from a machine. It outlines the steps to drain fluids, disconnect hoses and electrical connections, and remove covers and panels to access the engine. Key steps include draining engine oil, transmission oil, and hydraulic oil, disconnecting coolant hoses and charge air pipes, and removing lower covers and side panels. Lifting tools such as slings and lifting eyes are recommended to lift the engine out once it is fully disconnected.
Volvo L60F Wheel Loader Service Repair Manual Instant Download.pdftepu22753653
This document provides service information for removing an engine from a machine. It outlines the steps to drain fluids, disconnect hoses and electrical connections, and remove covers and panels to access the engine. Lifting tools are listed to lift the engine out once it is prepared and disconnected from the machine. The document references other sections for additional details on fluid capacities and removing specific components.
Volvo L60F Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
This document provides service information for removing an engine from a machine. It outlines the steps to drain fluids, disconnect hoses and electrical connections, and remove covers and panels to access the engine. Lifting tools are listed to lift the engine out once it is prepared and disconnected from the machine. The summary removes non-essential details and focuses on the key steps and purpose of the document.
Volvo L90F Wheel Loader Service Repair Manual Instant Download.pdftepu22753653
This document provides service information for removing an engine from a machine. It outlines the steps to drain fluids, disconnect hoses and electrical connections, and remove covers and panels to access the engine. Key steps include draining engine oil, transmission oil, and hydraulic oil, disconnecting coolant hoses and charge air pipes, and removing lower covers and side panels. Lifting tools such as slings and lifting eyes are recommended to lift the engine out once it is fully disconnected.
Volvo L90F Wheel Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
This document provides service information for removing an engine from a machine. It outlines the steps to drain fluids, disconnect hoses and electrical connections, and remove covers and panels to access the engine. Key steps include draining engine oil, transmission oil, and hydraulic oil, disconnecting coolant hoses and charge air pipes, and removing lower covers and side panels. Lifting tools such as slings and lifting eyes are recommended to lift the engine out once it is fully disconnected.
Volvo L90F Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
This document provides information about the D6E engine, including:
- It is a straight six-cylinder turbocharged diesel engine with direct injection and intercooler.
- It uses Common Rail fuel injection controlled by an electronic control unit and features split injection and optimized air handling.
- The engine has various electronic functions to monitor components and reduce power or shut off the engine if critical issues arise to prevent damage.
Volvo L90F Wheel Loader Service Repair Manual Instant Download.pdff8iosedkdm3e
This document provides service information for removing an engine from a machine. It outlines the steps to drain fluids, disconnect hoses and electrical connections, and remove covers and panels to access the engine. Key steps include draining engine oil, transmission oil, and hydraulic oil, disconnecting coolant hoses and charge air pipes, and removing lower covers and side panels. Lifting tools such as slings and lifting eyes are recommended to lift the engine out once it is fully disconnected.
Volvo L90F Wheel Loader Service Repair Manual Instant Download.pdflunrizan628
This document provides service information for removing an engine from a machine. It outlines the steps to drain fluids, disconnect hoses and electrical connections, and remove covers and panels to access the engine. Key steps include draining engine oil, transmission oil, hydraulic oil, and coolant, disconnecting hoses, cables, and brackets connecting the engine to other components, and removing covers and panels to expose the engine. Lifting tools such as slings and lifting eyes are recommended to lift the engine out of the machine once it is fully disconnected.
Volvo L90F Wheel Loader Service Repair Manual Instant Download.pdffapanhe306271
This document provides service information for removing an engine from a machine. It outlines the steps to drain fluids, disconnect hoses and electrical connections, and remove covers and panels to access the engine. Key steps include draining engine oil, transmission oil, and hydraulic oil, disconnecting coolant hoses and charge air pipes, and removing lower covers and side panels. Lifting tools such as slings and lifting eyes are recommended to lift the engine out once it is fully disconnected.
Volvo L60F Wheel Loader Service Repair Manual Instant Download.pdftepu22753653
This document provides service information for removing an engine from a machine. It outlines the steps to drain fluids, disconnect hoses and electrical connections, and remove covers and panels to access the engine. Lifting tools are listed to lift the engine out once it is prepared and disconnected from the machine. The document references other sections for additional details on fluid capacities and removing specific components.
Volvo L60F Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
This document provides service information for removing an engine from a machine. It outlines the steps to drain fluids, disconnect hoses and electrical connections, and remove covers and panels to access the engine. Lifting tools are listed to lift the engine out once it is prepared and disconnected from the machine. The summary removes non-essential details and focuses on the key steps and purpose of the document.
Volvo L60F Wheel Loader Service Repair Manual Instant Download.pdff8iosedkdm3e
This document provides service information for removing an engine from a machine. It outlines the steps to drain fluids, disconnect hoses and electrical connections, and remove covers and panels to access the engine. Lifting tools are listed to lift the engine out once it is prepared and disconnected from the machine. The document references other sections for additional details on fluid capacities and removing specific components.
Volvo L60F Wheel Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
This document provides service information for removing an engine from a machine. It outlines the steps to drain fluids, disconnect hoses and electrical connections, and remove covers and panels to access the engine. Lifting tools are listed to lift the engine out once it is prepared and disconnected from the machine. The document references other sections for additional details on capacities and removing specific components.
Volvo L60F Wheel Loader Service Repair Manual Instant Download.pdflunrizan628
This document provides service information for removing an engine from a machine. It outlines the steps to drain fluids, disconnect hoses and electrical connections, and remove covers and panels to access the engine. Lifting tools are listed to lift the engine out once it is prepared and disconnected from the machine. The document references other sections for additional details on fluid capacities and removing specific components.
Volvo L60F Wheel Loader Service Repair Manual Instant Download.pdffapanhe306271
This document provides service information for removing an engine from a machine. It outlines the steps to drain fluids, disconnect hoses and electrical connections, and remove covers and panels to access the engine. Lifting tools are listed to lift the engine out once it is prepared and disconnected from the machine. The document references other sections for additional details on fluid capacities and removing specific components.
Volvo L70F Wheel Loader Service Repair Manual Instant Download.pdftepu22753653
This document provides instructions for removing an engine from a machine. It describes draining fluids like engine oil, transmission oil, and hydraulic oil. It lists components that must be disconnected from the engine like hoses, wires, and brackets. Lifting tools are listed that will be needed to lift the engine out once it is prepared and disconnected from the machine. The instructions are step-by-step to ensure the engine can be safely removed.
Volvo L70F Wheel Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
This document provides instructions for removing an engine from a machine. It describes draining fluids like engine oil, transmission oil, and hydraulic oil. It lists components that must be disconnected from the engine like hoses, wires, and brackets. Lifting tools are recommended, including slings, lifting eyes, and a lifting tool, to safely remove the engine once all connections are detached.
Volvo L70F Wheel Loader Service Repair Manual Instant Download.pdff8iosedkdm3e
This document provides information about the D6E engine, including:
- It is a straight six-cylinder turbocharged diesel engine with direct injection and intercooler.
- It uses Common Rail fuel injection controlled by an electronic control unit and features split injection and optimized air handling.
- Electronic functions are controlled by Volvo's latest engine management system, EMS2.
- The document describes the engine protection software that monitors components and limits engine operation if issues are detected.
Volvo L70F Wheel Loader Service Repair Manual Instant Download.pdflunrizan628
This document provides instructions for removing an engine from a machine. It describes draining fluids like engine oil, transmission oil, and hydraulic oil. It lists components that must be disconnected from the engine like hoses, wires, and brackets. Lifting tools are listed that will be needed to lift the engine out once it is prepared and disconnected from the machine. The instructions are step-by-step to ensure the engine can be safely removed.
Volvo L70F Wheel Loader Service Repair Manual Instant Download.pdfrou774513po
This document provides information about the D6E engine, including:
- It is a straight six-cylinder turbocharged diesel engine with direct injection and intercooler.
- It uses Common Rail fuel injection controlled by an electronic control unit and features split injection and optimized air handling to reduce emissions.
- The engine has software protections that monitor components, warn the operator, and limit engine speed/torque if issues arise to prevent damage.
- It also describes functions like increased engine speed mode and automatic engine shutdown that are controlled by the software.
Volvo L70F Wheel Loader Service Repair Manual Instant Download.pdffapanhe306271
This document provides instructions for removing an engine from a machine. It describes draining fluids like engine oil, transmission oil, and hydraulic oil. It lists components that must be disconnected from the engine like hoses, wires, and brackets. Lifting tools are recommended, including slings, lifting eyes, and a lifting tool, to safely remove the engine once all connections are detached.
Volvo L150F Wheel Loader Service Repair Manual Instant Download.pdftepu22753653
This document provides instructions for removing an engine from a machine. It outlines 18 steps including draining fluids, disconnecting hoses and electrical connections, and removing components attached to the engine like the filter housing. Safety precautions are noted, and references to other documents are provided for additional details on tasks like draining fluids and removing guards. Tools needed include lifting equipment and various hand tools.
Volvo L150F Wheel Loader Service Repair Manual Instant Download.pdff8iosedkdm3e
This document provides instructions for removing an engine from a machine. It outlines 18 steps including draining fluids, disconnecting hoses and electrical connections, and removing components attached to the engine like the filter housing. Safety precautions are noted, and references to other documents are provided for additional details on tasks like draining fluids and removing guards. Tools needed include lifting equipment and various fastener removal tools.
Volvo L150F Wheel Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
This document provides instructions for removing an engine from a machine. It outlines 18 steps including draining fluids, disconnecting hoses and electrical connections, and removing components attached to the engine like the filter housing. Safety precautions are noted, and references to other documents are provided for additional details on tasks like draining fluids and removing parts. Tools needed include lifting equipment and various fastener removal tools.
Volvo L150F Wheel Loader Service Repair Manual Instant Download.pdffapanhe306271
This document provides instructions for removing an engine from a machine. It outlines 18 steps including draining fluids, disconnecting hoses and electrical connections, and removing components attached to the engine like the filter housing. Safety precautions are noted, and references to other documents are provided for additional details on tasks like draining fluids and removing parts. Tools needed include lifting equipment and various connectors and fasteners.
Volvo L180F Wheel Loader Service Repair Manual Instant Download.pdftepu22753653
This document provides instructions for removing an engine from a machine. It includes preparing the machine by draining fluids like coolant, engine oil, and transmission oil. Components that need to be disconnected from the engine are then listed, such as hoses, pipes, sensors, and guards. Tools needed include lifting equipment and drain hoses. Safety precautions are noted, such as placing the machine in service position and disconnecting the fire suppression system.
Volvo L180F Wheel Loader Service Repair Manual Instant Download.pdff8iosedkdm3e
This document provides instructions for replacing a non-programmed or pre-programmed E-ECU (engine control unit) on a Volvo machine. The steps include placing the machine in service position, disconnecting electrical connections and hoses from the old ECU, installing the new ECU, reconnecting components, and performing functional checks using the VCADS Pro service tool software. Safety and functional testing is required after replacing safety-related systems like the ECU.
Volvo L180F Wheel Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
This document provides instructions for removing an engine from a machine. It includes preparing the machine by draining fluids like coolant, engine oil, and transmission oil. Components that need to be disconnected from the engine are then listed, such as hoses, pipes, sensors, and guards. Tools needed include lifting equipment and drain hoses. Safety precautions are noted, such as placing the machine in service position and disconnecting the fire suppression system.
Volvo L180F Wheel Loader Service Repair Manual Instant Download.pdffapanhe306271
This document provides instructions for removing an engine from a machine. It includes preparing the machine by draining fluids like coolant, engine oil, and transmission oil. Components that need to be disconnected from the engine are then listed, such as hoses, pipes, sensors, and guards. Tools needed include lifting equipment and drain hoses. Safety precautions are noted, such as placing the machine in service position and disconnecting the fire suppression system.
This document provides instructions for removing an engine from a machine. It includes preparing the machine by draining fluids like coolant, engine oil, and transmission oil. Components that need to be disconnected from the engine are then listed, such as hoses, pipes, wires, and sensors. Tools needed for the job include a lifting tool, slings, lifting eyes, nuts, and a ratchet block. Safety precautions are mentioned, like placing the machine in service position and turning off the main power.
Volvo L150E Wheel Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides instructions for removing an engine from a machine. It describes draining the coolant and oil first. Various hoses, belts, and electrical connections are then disconnected from both sides of the engine. The partition wall and other components are removed to access the engine mounts. Lifting devices are attached to the engine and the mounts are unbolted to lift the engine out after securing the transmission. The process is described over 16 steps with diagrams to illustrate key points.
Volvo L250G Wheel Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
This document provides instructions for changing a non-programmed E-ECU (engine control unit) on an engine with MID 128. The steps include: placing the machine in service position 1, connecting the VCADS Pro programming tool, turning off voltage, removing covers, disconnecting connectors and hoses from the old ECU, replacing the ECU, reconnecting connectors and hoses, and finishing installation. Connectors are unplugged, cable clamps removed, cooling coil disconnected, old ECU replaced with new one, then cooling coil, connectors and clamps are reinstalled.
Volvo L180G Wheel Loader Service Repair Manual Instant Download.pdffijsekkkdmdm3e
This document provides instructions for changing a non-programmed E-ECU (engine control unit) on an engine with MID 128. The steps include: placing the machine in service position 1, connecting the VCADS Pro programming tool, turning off voltage, removing covers, disconnecting connectors and hoses from the old ECU, replacing the ECU, reconnecting connectors and hoses, and finishing installation. Connector locations and part numbers for the required tooling are also provided.
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This document provides instructions for removing an engine from a machine. It describes draining fluids like engine oil, transmission oil, and hydraulic oil. It lists components that must be disconnected from the engine like hoses, wires, and brackets. Lifting tools are listed that will be needed to lift the engine out once it is prepared and disconnected from the machine. The instructions are step-by-step to ensure the engine can be safely removed.
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Volvo L120F Wheel Loader Service Repair Manual Instant Download.pdf
1. Service Information
Document Title: Function Group: Information Type: Date:
Engine, description 200 Service Information 2014/5/8 0
Profile:
WLO, L110F, L120F [GB]
Engine, description
D7E
D7E is a straight six-cylinder, four-stroke, turbocharged diesel engine with direct injection and intercooler, as well as wet
replaceable cylinder liners. The engine is equipped to meet governing legislation according to Tier 3/stage IIIA for exhaust
emissions.
The D7E engine uses a Common Rail Fuel System controlled by the engine electronic control (E-ECU) software.
The D7E uses V-ACT (Volvo Advanced Combustion Technology). Engine D7EV with ACT features split injection, optimized air
handling and turbocharger with wastegate. Electronically controlled IEGR (Internal Exhaust Gas Recirculation) reduces NO
contents and reduces emissions without the need for after-treatment of exhausts. All electronic functions in the engine are
controlled by Volvo's latest engine management system, EMS2.
The engine's serial number is stamped on the name plate, on the cylinder block's side and on the valve cover. The engine's
model designation and serial number must be indicated when ordering spare parts.
Figure 1
The cylinders are numbered in sequence, starting at the flywheel. Ignition order: 1-5-3-6-2-4. The engine's rotational
direction is counter-clockwise, seen from the flywheel.
2. Figure 2
Cylinder orientation
Engine protection — Software
The function informs the operator and limits the engine's rpm and torque as well as machine speed to prevent any engine
damage. Engine shut-off takes place first when speed is below 2 km/h (1.2 mph). This makes it possible to move the
machine away from hazardous situations before engine shut-off takes place.
The function is monitored by the engine control unit E-ECU and, depending on which component is generating the alarm,
then any of the following functions is activated:
reduction of engine's torque
limitation of engine's rpm
limitation of machine speed
engine shut-down
See also , , and
370 Wiring diagram 202 370 Wiring diagram 203 370 Wiring diagram 204 370 Wiring diagram 206
Input signals Conditions for output functions Output functions
Engine oil pressure, SE2203 (Critical) Low engine oil
pressure
Red central warning
Warning — Low engine oil
press.
Warning — Stop vehicleTurn
Off Engine
Reduction of engine's torque
Low engine oil pressure
No or incorrect signal from the
sensor
Amber central warning
Check — Engine failure
Engine oil temperature,
SE2202
High engine oil temperature
127–130 °C (260–266 °F)
No or incorrect signal from the
sensor
Amber central warning
Check — High engine oil
temp.
(Critical) High engine oil
temperature >130°C (266 °F)
Red central warning
Warning — Stop vehicleTurn
Off Engine
Warning — High engine oil
temp.
Reduction of engine's torque
Fuel control valve (FCV),
PWM2303
Electrical malfunction.
Red central warning
Warning — Stop vehicleTurn
Off Engine
Check — Injection system
3.
failure
Reduction of engine's torque
Reduces rail pressure with
pressure relief valve (PRV)
Rail pressure, SE2309 No or incorrect signal from the
sensor
Red central warning
Warning — Stop vehicleTurn
Off Engine
Check — Injection system
failure
Limitation of engine rpm to
1100 rpm
Reduces rail pressure with
pressure relief valve (PRV)
EGR-valve, MA2504 Mechanical or electrical
malfunction
Amber central warning
Check — Engine system failure
Reduction of engine's torque
by max. 7% (to reduce the
turbo's rpm)
Charge air temperature,
SE2507
(Critical) High charge-air
temperature 92–100 °C (198–
212 °F)
Red central warning
Warning — Stop vehicleTurn
Off Engine
Warning — High charge-air
temp. engine
Reduction of engine's torque
dependent on charge-air
temperature and engine rpm
High charge-air temperature >
92°C / No or incorrect signal
from the sensor
Amber central warning
Check — High charge-air
temp. engine
Reduction of engine's torque
dependent on charge-air
temperature and engine rpm
Coolant level, SE2603 (Critical) Low coolant level
Red central warning
Warning — Coolant level low
Low coolant level
Amber central warning
Check — Coolant level
lowCheck at next stop
4. Coolant temperature, SE2606 (Critical) High coolant
temperature 103–105 °C (217–
221 °F)
Red central warning
Warning — Stop vehicleTurn
Off Engine
Warning — High coolant
temp. engine
Reduction of engine's torque
dependent on coolant
temperature and engine rpm
High coolant temperature
>100 °C (212 °F)
Amber central warning
Check — High coolant temp.
engine
Reduction of engine's torque
dependent on coolant
temperature and engine rpm
Electrical malfunction.
Amber central warning
Check — Engine failure
Engine rpm flywheel, SE2701 No or incorrect signal from the
sensor
Amber central warning
Check — Engine failure
Reduction of engine's torque
by 2% per second
Max. torque engine 90%
System error common rail Defective functionality in the
system
Red central warning
Warning — Stop vehicleTurn
Off Engine
Check — Injection system
failure
Reduction of engine's torque
Limitation of rail pressure to
80 MPa (800 bar), (11600 PSI)
Limitation of engine rpm to
1100 rpm
System error power and
torque output
Defective functionality in the
system
Red central warning
Warning — Stop vehicleTurn
Off Engine
Check — Injection system
failure
Reduction of engine's torque
Limitation of rail pressure to
80 MPa (800 bar), (11600 PSI)
Limitation of engine rpm to
1100 rpm
Pressure reducing valve (PRV)
rail pressure
Defective functionality in the
system
Red central warning
Warning — Stop vehicleTurn
Off Engine
Check — Injection system
failure
Reduction of engine's torque
5.
Limitation of engine rpm to
1100 rpm
Engine shut-off after 5
seconds if speed is < 2 km/h
(1.2 mph)
Monitoring transmission oil
temperature
See
421 Hydraulic transmission,
description
Red central warning
Warning — High transmission
oil temp.
Limitation of engine rpm to
1500 rpm
Monitoring slipping
transmission
See
421 Hydraulic transmission,
description
Warning — Stop vehicleTurn
Off Engine
Check — Transmission failure
Limitation of engine rpm to
1500 rpm
Engine speed (engine speed for E-ECU) — Software
This function monitors boost pressure and informs the operator if there is a system malfunction.
Engine speed is used internally in the E-ECU for engine control and as input signal for engine protection.
In case of engine speed sensor malfunction, the E-ECU uses sensor SE2703 for camshaft speed instead.
See also 370 Wiring diagram 202
Input signals Conditions for output functions Output functions
Monitoring,
SE2701
System malfunction, signal missing or abnormal
frequency
See Diagnostics
Amber central warning
Check — Engine system
failure
Reduction of engine's
torque (engine
protection)
Status engine — Software
The function is used as a condition in software functions to define which status the engine is considered to be in.
See also .
370 Wiring diagram 201
Input signals Conditions for output functions Output functions
Engine speed < 39 rpm
Engine speed < 35 rpm (from “cranking”)
Engine = Off (no fuel
injection)
Engine speed,
SE2704
Engine speed > 39 rpm (from “Off”)
Engine speed < 90 rpm (from “On”)
Engine = Cranking
(optimized fuel injection
occurs)
Engine speed > 800 rpm (from “Cranking”)
Engine speed < 2800 rpm (from “overspeeding”)
Engine = On
6. Engine speed > 2900 rpm (from “On”) Engine = Overspeeding
(too high engine rpm)
Automatic engine shutdown — Software
The function control engine shut-off when the conditions according to the table have been fulfilled, and informs the
operator that the engine will be shut off within 1 minute. When the engine is shut off the parking brake will also be applied.
The operator can interrupt engine shutdown by affecting the throttle pedal, hand throttle, or the gear selector.
See also , , and
370 Wiring diagram 201 370 Wiring diagram 205 370 Wiring diagram 404 370 Wiring diagram 408
Input signals Conditions for output functions Output functions
Overall conditions for the function
VCADS Pro parameter FAU "On"
VCADS Pro
parameter FAU
VCADS Pro
parameter FAV
Directional gear,
SW4205
Throttle pedal,
SE2702 APS
Hand throttle,
SE2701
Engine On/Off
Travel speed
1.
2.
3.
Activation of the
function automatic
engine shut-off (4–50
min.)
When 1 minute remains
of set time Check —
AutomaticEngine
shutdown is shown. [T1]
Engine shutdown and
parking brake is applied
(MA5501 without
voltage)
VCADS Pro parameter FAV "4–99 minutes"
Directional gear in position N
Accelerator pedal < 5%
Hand throttle not activated
Engine On
Travel speed < 5 km/h (3 mph)
[T1]Engine shutdown is interrupted in case of activation of throttle pedal, hand throttle, or if the gear selector is moved to
position F or R.
Increased engine speed — Software
The function prevents reduction of engine rpm in case of high power usage.
When operating forwards or in reverse, and engine speed > 950 rpm, the function is activated if the accelerator pedal is
released quickly or if the engine speed drops quickly.
If the engine speed is > 1150 rpm and the function is activated, the engine speed will drop normally to 1150 rpm, then after
the time delay the controlled engine speed reduction is engaged.
When the engine speed drops to "increased engine speed" 950 rpm (7), it will remain until the gear selector is moved to
Neutral position and controlled engine speed reduction takes place to idle speed.
See also and .
370 Wiring diagram 201 370 Wiring diagram 205
Input signals Conditions for output functions Output functions
Throttle pedal,
SE2702
Engine speed,
SE2704
Gear selector
VCADS Pro
parameter,
Increased engine
speed (HKS)
VCADS Pro parameter, Increased engine speed
activated
Activation conditions:
Engine speed > 950 rpm
Fast throttle pedal movement or fast engine
speed reduction
Gear selector Forward or Reverse
The function Increased
engine speed is
activated
7. Figure 3
Function diagram
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Throttle pedal movement
Normal engine speed reduction
Engine speed condition 950 rpm
Start of controlled engine speed reduction, 1150 rpm
Time delay before controlled engine speed reduction is activated
Controlled engine speed reduction
Increased engine speed
Gear selector in Neutral position
Controlled engine speed reduction
Idle speed, 700 rpm
8. Service Information
Document Title: Function Group: Information Type: Date:
E-ECU, MID 128, changing
non-programmed ECU
200 Service Information 2014/5/8 0
Profile:
WLO, L120F [GB]
E-ECU, MID 128, changing non-programmed ECU
Op nbr 200-068
VCADS Pro VCADS Pro Service Tool
88890180 Interface
88890027 Cable
1. Place the machine in service position 1, see .
191 Service position
2. Connect VCADS Pro and perform the operation 28423-3 MID 128 ECU, programming.
3. Open the engine hood on the left side.
4. Unplug connectors from the E-ECU and loosen the cable harness clamps.
Figure 1
1.
2.
Connectors
Cable harness clamps
5. Change E-ECU.
6. Plug in the connectors for the E-ECU and install the cable harness clamps.
7. Turn on the voltage with the battery disconnector.
8. Finish VCADS Pro operation 28423-3 MID 128 ECU, programming.
9. Start the machine and check that no error messages appear.
10. Restore the machine to operating condition.
9. Service Information
Document Title: Function Group: Information Type: Date:
E-ECU, MID 128, changing
pre-programmed ECU
200 Service Information 2014/5/8 0
Profile:
WLO, L120F [GB]
E-ECU, MID 128, changing pre-programmed ECU
Op nbr 200-070
VCADS Pro VCADS Pro Service Tool
88890180 Interface
88890027 Cable
1. Place the machine in service position 1, see .
191 Service position
2. The new control unit has basic set parameters for the machine. If it is possible to read out customer parameters,
connect VCADS Pro and perform the operation 17030-3 Parameter, programming. Save all read parameters to job
card.
The operation is used to read out customer parameters from the old control unit to enable later comparison with
parameters in the new control unit.
3. Open the engine hood on the left side.
4. Unplug connectors from the E-ECU and loosen the cable harness clamps.
Figure 1
1.
2.
Connectors
Cable harness clamps
5. Change E-ECU.
6. Plug in the connectors for the E-ECU and install the cable harness clamps.
7. Turn on the voltage with the battery disconnector.
8. If customer parameters have been read out from the old control unit, compare these to the parameters in the new
control unit.
10.
Connect VCADS Pro and perform the operation 17030-3 Parameter, programming. Save all read
parameters to job card.
Compare parameter settings on the job cards.
Perform operation 17030-3 Parameter, programming and change customer parameters according to job
card for the old control unit.
9. Start the machine and check that no error messages appear.
10. Restore the machine to operating condition.
11. Service Information
Document Title: Function Group: Information Type: Date:
Engine, removing 210 Service Information 2014/5/8 0
Profile:
WLO, L120F [GB]
Go back to Index Page
Engine, removing
Op nbr 210-070
9998547 Lifting tool
Sling 1 m (3.3 ft)
Sling 3 m (9.8 ft), 2 pcs.
Lifting eyes M12, 4 pcs.
Ratchet block 750 kg (1653 lb)
Lift ring
Shackle, 4 pcs
Starter motor wrench 17 mm
1. Remove the engine hood, see .
821 Engine hood, removing
2. Drain the engine oil at the drain point. Volume, see 030 Engine, capacities
Figure 1
1. Drain point for engine oil
3. Disconnect the (red) electric power cable and squib cable (gas generator cable) from the control unit to deactivate
the fire suppression system.
12. Figure 2
1.
2.
Squib cable (gas generator cable)
Electric power cable
4. Drain the transmission oil. Volume, hydraulic transmission, see 030 Hydraulic transmission, capacity
5. Remove the mudguards and the side panels on the hydraulic tank. Weight, fender: approx. 30 kg (66 lbs).
Figure 3
1.
2.
3.
Side panel
Sling 1 m
Mudguard
6. Drain the hydraulic oil. Volume, hydraulic tank: see 030 Hydraulic system, volume
7. Remove the lower engine covers (3), lower grating covers (1) and the bottom plates (2) on both sides. Disconnect
the ground cable (4) from the intermediate wall.
13. Figure 4
8. Disconnect the upper coolant hose from the engine and radiator.
Remove the bolts for the bracket for coolant pipe.
Disconnect the coolant hose from the engine.
Disconnect the hoses from the engine and intercooler.
Disconnect the air hose from the alternator.
Disconnect the clamping from the frame.
Figure 5
14. 1.
2.
3.
4.
5.
6.
7.
Charge air pipe
Coolant hose
Charge air pipe
Charge air pipe
Bracket, coolant hose
Coolant hose
Charge air pipe
9. NOTICE
Refrigerant under pressure. Do not disconnect any hoses or connections on the air conditioning, thereby
involuntary releasing refrigerant.
Unplug connector MA802 on the AC compressor. Remove the belt guard and loosen the belt from the AC
compressor. Disconnect the adjusting rod from the engine.
Remove the AC compressor from its bracket and lay the compressor on the wheel and the condenser on the
hydraulic oil tank.
10. Unplug the connectors (1) for E-ECU. Disconnect the cable harness from the intermediate wall.
Disconnect the hose from the air filter (2).
Mark the connections for the fuel filter bracket (3). Disconnect the fuel hoses from the fuel filter bracket. Plug
opened connections.
Disconnect the sensor for water in fuel (SE2302).
Figure 6
11. Secure the intermediate wall. Remove the attaching bolts on both sides. Remove the intermediate wall. Weight,
intermediate wall: approx. 50 kg (110 lbs)
15. Figure 7
1.
2.
Sling 3 m (9.8 ft)
Lifting eye M12 (2 pcs.), Nut M12 (2 pcs.), Shackle (2 pcs.)
Left side
12. Disconnect the electric connections for the preheating coil.
13. Unplug the connector for the oil level/oil temperature sensor (SE2202/2205). Disconnect the engine heater cable, if
installed. Disconnect the coolant hose from the oil cooler
Figure 8
1.
2.
3.
Oil level/oil temperature sensor (SE2202/2205)
Coolant hose
Engine heater
14. If the machine is equipped with reversible fan:
Disconnect the fuel lines to and from the fuel filter. Unplug the connector for the fuel pressure sensor (SE2301).
Disconnect the fuel filter bracket from the engine.
15. Remove the attaching clamp (1) for the AC hoses on the flywheel housing.
Unplug the connector CD (2).
16. Figure 9
16. Disconnect the hose connections form the pump (1) and plug the connections. Remove the pump. Weight, pump:
approx. 16 kg (35 lbs).
Figure 10
Right side
17. Remove the alternator's rear cover. Disconnect the cable harness and air hose for the alternator.
18. Remove the starter motor's (1) protective plate. Mark and disconnect the cable harness from the starter motor and
from the grounding point (2).
Disconnect the hose from the air filter (3).
17. Figure 11
19. Remove the lower charge-air pipe.
20. Disconnect the hose and the connector for filter monitor/temperature sensor (SE2501/2502) from the charge-air
hose.
Figure 12
21. Remove the front plate on the fan bracket's bottom plate.
Under the machine
22. Remove the return pipe between the transmission and flywheel housing.
18. Figure 13
1.
2.
Mounting bracket
Return pipe
23. Disconnect the coolant hose in front of the engine mount.
24. Remove the brace for the engine's oil drain hose.
25. Connect the lifting device. Adjust the lifting device to the correct angle.
Take up the slack in the lifting device.
Figure 14
1. 9998547
26. Remove the bolts for the engine mount. Turn the mount aside.
19. Figure 15
1.
2.
Attaching bolt, engine mounting
Attaching bolt, engine pad
27. Unplug the connectors on the bridge to the shift solenoids on the hydraulic transmission. Disconnect the bridge
from the hydraulic transmission.
Figure 16
1. Connection bridge
28. Lift the engine approx. 30 mm (1.2 in) and place a spacer of approx. 110 mm (4.3 in) between the transmission and
the rear axle bridge. Lower until the transmission is resting on the spacer.
29. Disconnect the protection for the gear selector valve's solenoids. Unplug connector SE405 and all shift solenoids,
except the one at the top (1).
20. Figure 17
30. Disconnect the engine from the transmission. Tips: use starter motor wrench 17 mm to loosen the bolt behind the
gear selector valve.
Figure 18
31. Lift away the engine. Weight approx. 760 kg (1676 lbs).
21. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
22. Service Information
Document Title: Function Group: Information Type: Date:
Engine, removing 210 Service Information 2014/5/8 0
Profile:
WLO, L120F [GB]
Go back to Index Page
Engine, removing
Op nbr 210-070
9998547 Lifting tool
Sling 1 m (3.3 ft)
Sling 3 m (9.8 ft), 2 pcs.
Lifting eyes M12, 4 pcs.
Ratchet block, 750 kg (1653 lbs)
Lift ring
Shackle, 4 pcs.
Starter motor wrench 17 mm
1. Remove the engine hood, see .
821 Engine hood, removing
2. Drain the engine oil at the drain point. Volume: See 030 Engine, capacities
Figure 1
1. Drain point for engine oil
3. Drain the transmission oil. Volume, hydraulic transmission: see 030 Hydraulic transmission, capacity
4. Remove the mudguards and the side panels on the hydraulic tank. Weight, fender: approx. 30 kg (66 lbs).