This document provides maintenance standards and specifications for an engine. It describes the engine as a 4-cylinder, direct injected diesel engine. It then provides detailed specifications and tolerance ranges for engine components in 3 tables, covering items like valve gaps, pump clearances, piston diameters and more. Figures include diagrams of the engine layout and performance curves.
Volvo EC55 Compact Excavator Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides specifications and maintenance standards for an engine. It describes the engine as a 4-cylinder, direct injected diesel engine. It then lists detailed specifications such as displacement, power output, fuel consumption, lubrication requirements, and tolerances. Finally it outlines maintenance standards and limits for engine parts including cylinders, pistons, valves, gears, and other components.
Volvo EC55 Compact Excavator Service Repair Manual Instant Download.pdfrou774513po
The document provides specifications and maintenance standards for an engine. It describes the engine as a 4-cylinder, direct injected diesel engine. It then lists detailed specifications such as displacement, power output, fuel consumption, lubrication requirements, and tolerances. Finally it outlines maintenance standards and limits for engine parts including cylinders, pistons, valves, gears, and other components.
Volvo EC55 Compact Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides specifications and maintenance standards for an engine. It describes the engine as a 4-cylinder, direct injected diesel engine. It then lists detailed specifications such as displacement, power output, fuel consumption, lubrication requirements, and tolerances. Finally it outlines maintenance standards and limits for engine parts including cylinders, pistons, valves, gears and other components.
Volvo EC55 Compact Excavator Service Repair Manual Instant Download.pdff8iosedkdm3e
The document provides specifications and maintenance standards for an engine. It describes the engine as a 4-cylinder, direct injected diesel engine. It then lists detailed specifications such as displacement, power output, fuel consumption, lubrication requirements, and tolerances. Finally it outlines maintenance standards and limits for engine parts including cylinders, pistons, valves, gears, and other components.
Volvo EC55 Compact Excavator Service Repair Manual Instant Download.pdftepu22753653
The document provides specifications and maintenance standards for an engine. It describes the engine as a 4-cylinder, direct injected diesel engine. It then lists detailed specifications such as displacement, power output, fuel consumption, lubrication requirements, and tolerances. Finally it outlines maintenance standards and limits for engine parts including cylinders, pistons, valves, bearings and gears.
Volvo EC55 Compact Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides specifications and maintenance standards for an engine. It describes the engine as a 4-cylinder, direct injected diesel engine. It then lists detailed specifications such as displacement, power output, fuel consumption, lubrication requirements, and tolerances. Finally it outlines maintenance standards and limits for engine parts including cylinders, pistons, valves, gears and other components.
Volvo EC55 Compact Excavator Service Repair Manual Instant Download.pdflunrizan628
The document provides specifications and maintenance standards for an engine. It describes the engine as a 4-cylinder, direct injected diesel engine. It then lists detailed specifications such as displacement, power output, fuel consumption, lubrication requirements, and tolerances. Finally it outlines maintenance standards and limits for engine parts including cylinders, pistons, valves, bearings and gears.
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The document provides specifications and maintenance standards for an engine. It describes the engine as a 4-cylinder, direct injected diesel engine. It then lists detailed specifications such as displacement, power output, fuel consumption, lubrication requirements, and tolerances. Finally it outlines maintenance standards and limits for engine parts including cylinders, pistons, valves, bearings and gears.
Volvo EC55 Compact Excavator Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides specifications and maintenance standards for an engine. It describes the engine as a 4-cylinder, direct injected diesel engine. It then lists detailed specifications such as displacement, power output, fuel consumption, lubrication requirements, and tolerances. Finally it outlines maintenance standards and limits for engine parts including cylinders, pistons, valves, gears, and other components.
Volvo EC55 Compact Excavator Service Repair Manual Instant Download.pdfrou774513po
The document provides specifications and maintenance standards for an engine. It describes the engine as a 4-cylinder, direct injected diesel engine. It then lists detailed specifications such as displacement, power output, fuel consumption, lubrication requirements, and tolerances. Finally it outlines maintenance standards and limits for engine parts including cylinders, pistons, valves, gears, and other components.
Volvo EC55 Compact Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides specifications and maintenance standards for an engine. It describes the engine as a 4-cylinder, direct injected diesel engine. It then lists detailed specifications such as displacement, power output, fuel consumption, lubrication requirements, and tolerances. Finally it outlines maintenance standards and limits for engine parts including cylinders, pistons, valves, gears and other components.
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The document provides specifications and maintenance standards for an engine. It describes the engine as a 4-cylinder, direct injected diesel engine. It then lists detailed specifications such as displacement, power output, fuel consumption, lubrication requirements, and tolerances. Finally it outlines maintenance standards and limits for engine parts including cylinders, pistons, valves, gears, and other components.
Volvo EC55 Compact Excavator Service Repair Manual Instant Download.pdftepu22753653
The document provides specifications and maintenance standards for an engine. It describes the engine as a 4-cylinder, direct injected diesel engine. It then lists detailed specifications such as displacement, power output, fuel consumption, lubrication requirements, and tolerances. Finally it outlines maintenance standards and limits for engine parts including cylinders, pistons, valves, bearings and gears.
Volvo EC55 Compact Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides specifications and maintenance standards for an engine. It describes the engine as a 4-cylinder, direct injected diesel engine. It then lists detailed specifications such as displacement, power output, fuel consumption, lubrication requirements, and tolerances. Finally it outlines maintenance standards and limits for engine parts including cylinders, pistons, valves, gears and other components.
Volvo EC55 Compact Excavator Service Repair Manual Instant Download.pdflunrizan628
The document provides specifications and maintenance standards for an engine. It describes the engine as a 4-cylinder, direct injected diesel engine. It then lists detailed specifications such as displacement, power output, fuel consumption, lubrication requirements, and tolerances. Finally it outlines maintenance standards and limits for engine parts including cylinders, pistons, valves, bearings and gears.
Volvo EC55 Compact Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides specifications and maintenance standards for an engine. It describes the engine as a 4-cylinder, direct injected diesel engine. It then lists detailed specifications such as displacement, power output, fuel consumption, lubrication requirements, and tolerances. Finally it outlines maintenance standards and limits for engine parts including cylinders, pistons, valves, bearings and gears.
Volvo EC55 Compact Excavator Service Repair Manual Instant Download.pdfdai20nao
The document provides specifications and maintenance standards for an engine. It describes the engine as a 4-cylinder, direct injected diesel engine. It then lists detailed specifications such as displacement, power output, fuel consumption, lubrication requirements, and tolerances. Finally it outlines maintenance standards and limits for engine parts including cylinders, pistons, valves, bearings and gears.
Volvo EC55 Compact Excavator Service Repair Manual Instant Download.pdffapanhe306271
The document provides specifications and maintenance standards for an engine. It describes the engine as a 4-cylinder, direct injected diesel engine. It then lists detailed specifications such as displacement, power output, fuel consumption, lubrication requirements, and tolerances. Finally it outlines maintenance standards and limits for engine parts including cylinders, pistons, valves, gears and other components.
This document provides specifications for the 2007 Hyundai Tucson 2.0L engine, including:
- It is a 4-cylinder double overhead camshaft engine with a displacement of 1975cc.
- Specifications are provided for valve timing, valve dimensions, piston rings, connecting rods, camshafts, crankshafts and other engine components.
- Service standards and tightening torques are listed for many engine parts.
Volvo EW60C Compact Wheel Excavator Service Repair Manual Instant Download.pdff8iosedkdm3e
The document contains service information for the D3.4D engine, including:
- The D3.4D engine is a four-stroke, straight four cylinder diesel engine with direct injection and water cooling.
- Identification data is stamped on an identification plate attached to the cylinder head cover.
- Tightening torques are provided for various engine components, with lubrication requirements specified.
- Precautions are outlined for safely preparing the engine for inspection and service work.
Volvo EW60C Compact Wheel Excavator Service Repair Manual Instant Download.pdfdai20nao
The document provides service information for an engine, including:
1) A description of the D3.4D engine as a four-stroke, inline four-cylinder diesel engine with direct injection and cooling.
2) Details on engine identification plates with model and serial numbers.
3) Tightening torque specifications for various engine components.
4) Precautions and standards for engine inspection and service work.
Volvo EW60C Compact Wheel Excavator Service Repair Manual Instant Download.pdftepu22753653
The document provides service information for an engine, including:
1) A description of the D3.4D engine as a four-stroke, straight four cylinder diesel engine with direct injection.
2) Details on engine identification plates with model and serial numbers.
3) Tightening torque specifications for various engine components.
4) Precautions and standards for engine inspection and service.
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The document contains service information for the D3.4D engine, including:
- The D3.4D engine is a four-stroke, straight four cylinder diesel engine with direct injection and water cooling.
- Identification data is stamped on an identification plate attached to the cylinder head cover.
- Tightening torques are provided for various engine components, with lubrication requirements specified.
- Precautions are outlined for safely preparing the engine for inspection and service work.
Volvo EW60C Compact Wheel Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides service information for an engine, including:
1) A description of the D3.4D engine as a four-stroke, inline four-cylinder diesel engine with direct injection and cooling.
2) Details on engine identification plates with model and serial numbers.
3) Tightening torque specifications for various engine components.
4) Precautions and standards for engine inspection and service.
Volvo EW60C Compact Wheel Excavator Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides service information for an engine, including:
1) A description of the D3.4D engine as a four-stroke, inline four-cylinder diesel engine with direct injection and cooling.
2) Details on engine identification plates with model and serial numbers.
3) Tightening torque specifications for various engine components.
4) Precautions and standards for engine inspection and service work.
Volvo EW60C Compact Wheel Excavator Service Repair Manual Instant Download.pdflunrizan628
The document provides service information for an engine, including:
1) A description of the D3.4D engine as a four-stroke, inline four-cylinder diesel engine with direct injection and cooling.
2) Details on engine identification plates with model and serial numbers.
3) Tightening torque specifications for various engine components.
4) Precautions and standards for engine inspection and service work.
Volvo EW60C Compact Wheel Excavator Service Repair Manual Instant Download.pdffapanhe306271
The document provides service information for an engine, including:
1) A description of the D3.4D engine as a four-stroke, inline four-cylinder diesel engine with direct injection and cooling.
2) Details on engine identification plates with model and serial numbers.
3) Tightening torque specifications for various engine components.
4) Precautions and standards for engine inspection and service work.
Massey ferguson mf 250 tractor service repair manualfhhsjdkmem
This document provides a shop manual for Massey Ferguson tractor models MF230-MF250, covering specifications, maintenance procedures, and repair instructions. It includes condensed service data tables listing technical details like engine specifications, tune-up procedures, component sizes and clearances, and fluid capacities. The manual is indexed by system to allow technicians to quickly find information on brakes, engines, transmissions, hydraulics, and other systems. Measurements are provided in both metric and U.S. customary units.
Massey ferguson mf 235 tractor service repair manualregdfcgvdgvf
This document provides a shop manual for Massey Ferguson tractor models MF230-MF250, covering specifications, maintenance procedures, and repair instructions. It includes condensed service data tables listing technical specifications for each model's engine, tune-up details, fluid capacities, and size clearances. The manual is indexed by component systems for easy reference to sections on brakes, clutches, differentials, engines, fuel systems, hydraulics, power take-offs, rear axles, steering, transmissions and more. Dimensional values are provided in both metric and US customary units.
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This document provides a shop manual for Massey Ferguson tractor models MF230-MF250, covering specifications, maintenance procedures, and repair instructions. It includes condensed service data tables listing technical specifications for each model's engine such as cylinder configuration, valve clearances, and fluid capacities. The document also provides an index of maintenance topics such as brakes, clutches, differentials, and engines (both diesel and gasoline versions) to allow technicians to quickly locate relevant repair sections. Measurement values are provided in both metric and U.S. customary units.
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This document provides a shop manual for Massey Ferguson tractor models MF230-MF250, covering specifications, maintenance procedures, and repair instructions. It includes condensed service data tables listing technical details like engine specifications, tune-up procedures, component sizes and clearances, and fluid capacities. The manual is indexed by system to allow technicians to quickly find information on brakes, engines, transmissions, hydraulics, and other systems. Measurements are provided in both metric and U.S. customary units.
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This document provides a shop manual for Massey Ferguson tractors models MF230-MF250. It includes specifications, repair instructions, and maintenance information for various tractor systems such as brakes, clutches, engines, transmissions, hydraulics and more. Key details include engine specifications, tune-up procedures, fluid capacities and torque specifications for each tractor model.
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- Sections cover topics such as the engine mechanical system, transmission, suspension, brakes, restraint systems, electrical systems, and maintenance.
- Specifications, dimensions, and other data are provided for items like engine tune-up, wheel alignment, brake components/limits, and fluid capacities.
- The chart is designed as a concise yet comprehensive technical reference source for maintenance and repair of the 2007 Sentra.
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This document provides a quick reference chart for a 2004 Nissan Sentra equipped with either a 1.8L QG engine or a 2.5L QR engine. It includes specifications for engine details, tune-up data, wheel alignment specifications, brake system components, fluid capacities and repair limits. The chart is intended as a handy technical reference for maintenance and repair of these Sentra models.
2004 Nissan Sentra Service Repair Manual.pdfjdkdksmdmd
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- The chart is organized into sections covering the engine, transmission, suspension, brakes, restraints, body, air conditioning, electrical, and maintenance. It provides the specifications mechanics need for common maintenance tasks and repairs.
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2004 Nissan Sentra Service Repair Manual.pdff8usejkddmmde3
- This document provides a quick reference chart for the 2004 Nissan Sentra equipped with either a 1.8L QG engine or a 2.5L QR engine. It includes specifications for engine details, tune-up data, alignment specifications, brake specifications, fluid capacities and other maintenance intervals.
- The chart is organized into sections covering the engine, transmission, suspension, brakes, restraints, body, air conditioning, electrical, and maintenance. It provides the specifications mechanics need for common maintenance tasks and repairs.
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Volvo FC2421C Excavator Service Repair Manual Instant Download.pdfdai20nao
The document provides service information for an engine, including:
1) The D6E engine is a six-cylinder turbocharged diesel engine with charge air cooling and wet cylinder liners. It uses common rail fuel injection controlled by an electronic control unit.
2) The engine model and serial number are stamped on an identification plate attached to the cylinder head cover.
3) Tightening torques are provided for many engine components, such as the cylinder head cover, injectors, fuel lines, and more.
4) Drawings show the locations of major engine components like the fuel system, cooling system, and exhaust components.
Volvo FC2121C Excavator Service Repair Manual Instant Download.pdfdai20nao
The document provides service information for an engine, including:
1) The D6E engine is a six-cylinder turbocharged diesel engine with charge air cooling and wet cylinder liners. It uses common rail fuel injection controlled by an electronic control unit.
2) The document describes various engine components like the cylinder head, pistons, valves, and their locations on the engine.
3) The procedure for adjusting the valves and IEGR unit is outlined in multiple steps involving the use of special tools.
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- Identification data is stamped on an identification plate attached to the cylinder head cover.
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- Precautions are outlined for safely preparing the engine for inspection and service work.
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The document provides service information for an engine, including:
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- Drawings show the location of major engine components.
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This document provides information about engines D11H, D13H, and D16H including:
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The document provides information about replacing the thermostat in an engine cooling system. It involves draining the coolant, removing the radiator hose and thermostat housing, and replacing the old thermostat and gasket with new ones. The cooling system is then refilled with coolant and checked for leaks.
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Volvo EC55-EU Compact Excavator Service Repair Manual Instant Download.pdf
1. Service Information
Document Title: Function Group: Information Type: Date:
Engine, description 200 Service Information 2015/3/29
Profile:
Engine, description
(YANMAR 4TNE94–SM)
The engine is a 4–cycle, 4–cylinder, direct injected, water cooled diesel engine.
The engine produces powerful performance using direct injection type combustion chamber.
Figure 1
Top view, engine
1 Fuel injection nozzle 6 Valve rocker cover
2 Gear case 7 Cylinder head
3 Gear case cover 8 Inlet manifold
4 Starter motor 9 Flywheel housing
5 Exhaust manifold
2. Figure 2
Flywheel side view, engine
Figure 3
Fuel injection side view, engine
1 Inlet manifold 9 Fuel feed pump
2 Stop motor 10 Lubrication oil filter
3 Governor 11 Dipstick
4 Fuel injection pump 12 Oil pan
5 Fuel filter 13 Cooling water pump
6 Cooling water inlet 14 Alternator
7 Cooling fan 15 Cooling water outlet
8 Oil filler port
7. Bushing inside diameter 46.000 ∼ 46.025 (1.8110 ∼ 1.8120) 46.075 (1.8140)
Clearance 0.025 ∼ 0.075 (0.0010 ∼ 0.0030) 0.175 (0.007)
Maintenance standard, backlash of each gear, unit : mm (in)
Inspection item Standard Limit
Crank gear, cam gear, idle gear, fuel injection pump, gear
and PTO (power take-off) gear
0.08 ∼ 0.14 (0.0031 ∼ 0.0055) 0.16 (0.0063)
Lubricating oil pump gear 0.09 ∼ 0.15 (0.0035 ∼ 0.0059) 0.17 (0.0067)
Maintenance standard, cylinder block, unit: mm (in)
Inspection item Standard Limit
Inner diameter 94.000 ∼ 94.030 (3.7008 ∼ 3.7020) 94.130 (3.7059)
Cylinder bore
Roundness 0.01 (0.0004) or less 0.03 (0.012)
Cylindricity 0.01 (0.0004) or less 0.03 (0.012)
Maintenance standard, crank shaft, unit : mm (in)
Inspection item Standard Limit
Bending (1/2 the dial gauge reading) – 0.02 (0.0008)
Pin outside diameter 57.952 ∼ 57.962 (2.2816 ∼ 2.2820) 57.902 (2.2796)
Crank pin
– 1.492 ∼ 1.500 (0.0587 ∼ 0.0591) –
Metal thickness
Under size 0.25 1.617 ∼ 1.625 (0.0637 ∼ 0.0640) –
Clearance 0.038 ∼ 0.074 (0.0015 ∼ 0.0029) 0.150 (0.0059)
Journal outside diameter 64.952 ∼ 64.962 (2.5572 ∼ 2.576) 64.902 (2.5552)
Crank journal
– 1.995 ∼ 1.980 (0.0760 ∼ 0.0780) –
Metal thickness
Under size 0.25 2.125 ∼ 2.130 (0.0872 ∼ 0.0839) –
Clearance 0.038 ∼ 0.074 (0.0015 ∼ 0.0027) 0.150 (0.0059)
Maintenance standard, thrust bearing, unit : mm (in)
Inspection item Standard Limit
Crankshaft side gap 0.11 ~ 0.21(0.0043 ~ 0.0083) –
– 1.930 ~ 1.980(0.0760 ~ 0.0780) 1.850 (0.0728)
Thrust bearing thickness
Oversize 0.25 2.055 ~ 2.105(0.0809 ~ 0.0829) –
Maintenance standard, piston and ring, unit : mm (in)
Inspection item Standard Limit
– 93.945 ~ 93.955 (3.6986 ~ 3.6990) 93.900 (3.6969)
Piston outside
diameter Oversize 0.25 94.195 ~ 94.205 (3.7085 ~ 3.7089) –
Oversize 0.50 94.445 ~ 94.455 (3.7183 ~ 3.7187) –
Clearance with cylinder bore
Note) Measure at 22 mm above the piston bottom face in
vertical direction to the piston pin.
0.050 ~ 0.080 (0.0020 ~ 0.0031) 0.120 (0.0047)
Pin outside diameter 29.989 ~ 30.000 (1.1807 ~ 1.1811) 29.959 (1.1795)
Piston pin
Hole inside diameter 30.000 ~ 30.009 (1.1811 ~ 1.1815) 30.039 (1.1826)
Clearance 0.000 ~ 0.020 (0.000 ~ 0.0008) 0.080 (0.0031)
Ring groove width 2.040 ~ 2.060 (0.0803 ~ 0.0811) –
Top ring
Ring width 1.940 ~ 1.960 (0.0764 ~ 0.0772) 1.920 (0.0756)
8. Side clearance 0.080 ~ 0.120 (0.0031 ~ 0.0047) –
End clearance 0.250 ~ 0.450 (0.0098 ~ 0.0177) 0.540 (0.0213)
Ring groove width 2.080 ~ 2.095 (0.0819 ~ 0.0825) 2.195 (0.0864)
Second ring
Ring width 1.970 ~ 1.990 (0.0776 ~ 0.0783) 1.950 (0.0768)
Side clearance 0.090 ~ 0.125 (0.0035 ~ 0.0049) 0.245 (0.0096)
End clearance 0.450 ~ 0.650 (0.0177 0.0256) 0.730 (0.0287)
Ring groove width 3.015 ~ 3.030 (0.1187 ~ 0.1193) 3.130 (0.1232)
Oil ring Ring width 2.970 ~ 2.990 (0.1169 ~ 0.1177) 2.950 (0.1161)
Side clearance 0.025 ~ 0.060 (0.0010 ~ 0.0024) 0.180 (0.0071)
End clearance 0.250 ~ 0.450 (0.0098 ~ 0.0177) 0.550 (0.0217)
Maintenance standard, connecting rod, unit : mm (in)
Inspection item Standard Limit
Thrust clearance 93.945 ~ 93.955 (3.6986 ~ 3.6990) 93.900 (3.6969)
Bushing inside diameter 94.195 ~ 94.205 (3.7085 ~ 3.7089) –
Small end of rod
Pin outside diameter 94.445 ~ 94.455 (3.7183 ~ 3.7187) –
Clearance 0.050 ~ 0.080 (0.0020 ~ 0.0031) 0.120 (0.0047)
Maintenance standard, tappet, unit : mm (in)
Inspection item Standard Limit
Tappet stem outside diameter 11.975 ~ 11.990 (0.4715 ~ 0.4720) 11.955 (0.4707)
Tappet hole (block) inside diameter 12.000 ~ 12.018 (0.4724 ~ 0.4731) 12.038 (0.4739)
Clearance 0.010 ~ 0.043 (0.0004 ~ 0.0017) 0.083 (0.0033)
Maintenance standard, trochoid pump (lubrication oil pump), unit: mm (in)
Inspection item Standard Limit
Clearance between outer rotor and gear case 0.100 ~ 0.155 (0.0039 ~ 0.0061) 0.25 (0.0098)
Side clearance between outer rotor and gear case 0.05 ~ 0.10 (0.0020 ~ 0.0039) 0.15 (0.0059)
Shaft outer diameter 12.955 ~ 12.970 (0.5100 ~ 0.5106) 12.945 (0.5096)
Rotor shaft
and gear case Bearing inside diameter 12.980 ~ 13.020 (0.5110 ~ 0.5126) 13.050 (0.5138)
Clearance 0.010 ~ 0.065 (0.0004 ~ 0.0026) 0.105 (0.0041)
9. Service Information
Document Title: Function Group: Information Type: Date:
Periodic maintenance chart 200 Service Information 2015/3/29
Profile:
Periodic maintenance chart
CAUTION
Make a periodic inspection plan according to the state of use. Perform periodic inspection accurately so that inspection will
not be skipped. If periodic inspection is neglected, failures may occur or durability may be lost. Inspection and maintenance
after 1000 hours require expertise and skill, so consult our dealer or distributor.
Periodic maintenance chart
Part Item Daily Every month
or Every 40
hours
Every 3
month or
Every 250
hours
Every 6
month or
Every 400
hours
Every
year or
Every
1000
hours
Check the fuel level and refill O (before operation)
Fuel oil
system Drain the fuel tank sediment O
Clean the fuel filter O
Replace the fuel filter element O
Drain the water separator if applicable O
Check for fuel oil leakage O (after operation)
Check the injection condition of fuel
injection nozzle.
S
Check the fuel injection timing S
Check the fuel injection pump S
Check the lube oil level in the oil pan
and refill
O (before operation)
Lube oil
system
Replace the lube oil O (1st time) O (2nd time
and
thereafter)
Replace lube oil filter element O (1st time) O (2nd time
and
thereafter)
Check for lube oil leakage O (after operation)
Check the coolant level and refill O (before operation)
Cooling
system Clean the cooling system O
Replace the coolant O
Check for coolant leakage O (after operation)
Check radiator fin for clogging O (before operation)
Clean the radiator fin O
Adjust the fan belt tension O (1st time) O (2nd time
and
thereafter)
Check the fan belt O (before operation)
Check the air cleaner element O
Air
induction Replace the air cleaner element O
10. system
Check the battery electrolyte level and
refill
O (before operation)
Electric
system
Check warning lamps O (when the engine is
started)
Engine
body
Adjust the inlet and exhaust valve
clearance
S
CAUTION
Item marked “S” should be serviced by an authorized Volvo Construction Equipment dealer, unless the owner has proficient
mechanical ability and the proper tools.
11. Service Information
Document Title: Function Group: Information Type: Date:
Precautions 200 Service Information 2015/3/29
Profile:
Precautions
Make preparation as follows before starting engine inspection and service.
Fix the engine on a horizontal base.
WARNING
Be sure to fix the engine securely to prevent injury or damage to parts due to falling during the work.
Remove the cooling water hose, fuel oil pipe, wire harness, control wires etc. connecting the driven machine and
engine, and drain cooling water, lubricating oil and fuel.
Clean soil, oil, dust, etc. from the engine by washing with solvent, air, steam, etc. Carefully operate so as not to let
any foreign matter enter the engine.
WARNING
Always wear glasses or other protectors when using compressed air or steam to prevent any foreign matter
from getting in the eyes.
Any part which is found defective as a result of inspection or any part whose measured value does not satisfy the
standard or limit shall be replaced.
Any part predicted to dissatisfy the standard or limit before the next service as estimated from the state of use
should be replaced even when the measured value then satisfies the standard or limit.
12. Service Information
Document Title: Function Group: Information Type: Date:
Special tools 200 Service Information 2015/3/29
Profile:
Special tools
Special tools
Special tools
Tool name Applicable model and tool size Illustration
Valve guide tool (for removing valve
guide)
l1 : 20 mm
l2 : 75 mm
d1 : 7.5 mm
d2 : 11 mm
Valve guide tool (for inserting valve
guide)
l1 : 15 mm
l2 : 65 mm
d1 : 14 mm
d2 : 20 mm
Connecting rod bushing replacer (for
removal/ installation of connecting
rod bushing)
l1 : 10 mm
l2 : 100 mm
d1 : 30 -0.3/-0.6 mm
d2 : 20 -0.3/-0.6 mm
Valve spring compressor (for
removal/installation of valve spring)
Part number : 129100–92630
Stem seal inserter (for inserting stem
seal)
l1 : 19 mm
l2 : 65 mm
d1 : 16.5 mm
d2 : 23 mm
Filter wrench (for removal/installation
of lubrication oil filter)
Available on the market
Camshaft bushing tool (for removing
camshaft bushing)
l1 : 18 mm
l2 : 70 mm
d1 : 50 -0.3/-0.6 mm
d2 : 53-0.3/-0.6 mm
13. Flex–hone (for re–honing of cylinder
liner)
Applicable engine model :
4TNE94
Part number : 129400–92430
Applicable bore : 83 ~ 95
Piston insertion tool (for inserting
piston)
Part number : 95550–002476
The above piston insertion tool is
applicable to 60 ~ 125 (mm) diameter
piston
Piston ring replacer (for removal/
installation of piston ring)
Available on the market
Measuring tools
Measuring tools
Instrument name Application Illustration
Dial gauge Measurements of shaft bending, strain
and gap of surface
Test indicator Measurements of narrow or deep
portions that cannot be measured by dial
gauge.
Magnetic stand For holding the dial gauge when
measuring using a dial gauge, standing
angles adjustable
Micrometer For measuring the outside diameter of
crankshaft, pistons, piston pins, etc.
Cylinder gauge For measuring the side diameters of
cylinder liners, rod metal, etc.
Callipers For measuring outside diameters, depth,
thickness, etc.
Depth micrometer For measuring of valve sink
14. Square For measuring valve spring inclination
and straightness of parts
V–block For measuring shaft bend
Torque wrench For tightening nuts and screws to the
specified torque
Feeler gauge For measuring gaps between ring and
ring groove, and shaft joints during
assembly
Cap tester For checking radiator cap relief valve and
cooling system leakage
Battery/coolant tester For checking concentration of antifreeze
and specific gravity of the battery
electrolyte
Nozzle tester For measuring injection spray pattern of
fuel injection nozzle and injection
pressure
Digital thermometer For measuring temperature
Speedometer (contact type) For measuring revolution by contacting
the mortise in the revolving shaft
Speedometer (photoelectric type) For measuring revolution by sensing the
reflecting mark on the outer periphery of
the revolving shaft
1 : Revolving shaft
2 : Reflection mark
15. Speedometer Measuring the revolution regardless of
the center or periphery of the revolving
object
1 : High pressure pipe
Circuit tester For measuring resistance voltage and
continuity of electrical circuits
Compression gauge kit For measuring compression pressure
part number : TOL–97190080
18. Service Information
Document Title: Function Group: Information Type: Date:
Troubleshooting chart 200 Service Information 2015/3/29
Profile:
Troubleshooting chart
The following table summarizes the general trouble symptoms and their causes. If any trouble symptom occurs, take
corrective action before it develops into a serious problem so as not to shorten the engine service life.
Figure 1
Engine troubleshooting chart (1)
19. Suggest:
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