1. The document provides removal and installation instructions for various components of a Toyota forklift, including the engine, radiator, air cleaner, and accelerator pedal.
2. Key steps include draining coolant, removing balance weights, disconnecting wiring and pipes, and slightly lifting the engine using special tools before removing it from the vehicle.
3. Reinstallation is the reverse of removal, and the document also provides procedures for adjusting the idle speed, maximum no-load RPM, and accelerator pedal height.
Toyota fgc40 forklift service repair manualfujsjejfsekkm
1. The document provides removal and installation instructions for various components of a Toyota forklift, including the engine, radiator, air cleaner, and accelerator pedal.
2. Key steps include draining coolant, removing balance weights, disconnecting wiring and pipes, and slightly lifting the engine using special tools before removing it from the vehicle.
3. Reinstallation is the reverse of removal, and the document also provides procedures for adjusting the idle speed, maximum no-load RPM, and accelerator pedal height.
Toyota fgc33 forklift service repair manualfujsjejfsekkm
1. The document provides instructions for inspecting, adjusting, and repairing components of Toyota forklifts, including the engine, chassis, and material handling system. It covers Toyota FDC33, 35, 40, 45 Series and FGC33, 35, 40, 45 Series forklifts.
2. The procedures are presented in sections for each major component. For the engine, instructions are provided for removal, adjustment, air cleaner inspection, radiator removal, and battery inspection.
3. Key steps for many components include draining fluids, removing mounting hardware, and disconnecting wiring and hoses to allow separation from the vehicle. Installation follows the reverse order.
Toyota fdc45 forklift service repair manualfujsjejfsekkm
1. The document provides removal and installation instructions for various components of a Toyota forklift, including the engine, radiator, air cleaner, and accelerator pedal.
2. Key steps include draining coolant, removing balance weights, disconnecting wiring and pipes, and slightly lifting the engine using special tools before removing it from the vehicle.
3. Reinstallation is the reverse of removal, and the document also provides procedures for adjusting the idle speed, maximum no-load RPM, and accelerator pedal height.
Toyota fdc40 forklift service repair manualfujsjejfsekkm
1. The document provides removal and installation instructions for various components of a Toyota forklift, including the engine, radiator, air cleaner, and accelerator pedal.
2. Key steps include draining coolant, removing balance weights, disconnecting wiring and pipes, and slightly lifting the engine using special tools before removing it from the vehicle.
3. Reinstallation is the reverse of removal, and the document also provides procedures for adjusting the idle speed, maximum no-load RPM, and accelerator pedal height.
Toyota fdc35 forklift service repair manualfujsjejfsekkm
1. The document provides removal and installation instructions for various components of a Toyota forklift, including the engine, radiator, air cleaner, and accelerator pedal.
2. Key steps include draining coolant, removing balance weights, disconnecting wiring and pipes, and slightly lifting the engine using special tools before removing it from the vehicle.
3. Reinstallation is the reverse of removal, and the document also provides procedures for adjusting the idle speed, maximum no-load RPM, and accelerator pedal height.
Toyota fdc33 forklift service repair manualfujsjejfsekkm
1. The document provides instructions for inspecting, adjusting, and repairing the engine, chassis, and material handling system of Toyota forklifts. It includes sections on the engine, torque converter, differential, axles, steering, brakes, and body.
2. Key steps for engine removal include draining fluids, removing exterior body parts, disconnecting wiring and pipes, and removing mounting hardware. The engine is then lifted from the vehicle.
3. The muffler, radiator, and battery are removed following specific procedures. Inspection and adjustment processes are outlined for items like the air cleaner, idling speed, and accelerator pedal.
Toyota cbty4 electric powered towing tractor service repair manualfujsjejfsekkm
This document provides information on maintenance and repair procedures for Toyota electric towing tractors. It begins with an overview of vehicle models and frame numbers. The manual explains how to use it, terminology, and general instructions for safe operation. It provides jack-up points, hoisting instructions, member weights, and towing procedures. Standard bolt tightening torques and lubrication recommendations are also included. The remainder of the manual is organized by vehicle systems for troubleshooting, inspection, and repair.
Toyota cbt6 electric powered towing tractor service repair manualfujsjejfsekkm
This document provides maintenance and repair information for the Toyota Electric Powered Towing Tractor models CBT4, CBT6, and CBTY4. It includes sections on batteries, controllers, electrical systems, motors, drive units, axles, steering, brakes, frames, and appendices. The manual outlines how to use it, terminology, vehicle specifications, inspection procedures, lubrication charts, and periodic maintenance schedules. It also notes new model features, development objectives, selling points, and vehicle performances to aid in servicing the corresponding towing tractors.
Toyota fgc40 forklift service repair manualfujsjejfsekkm
1. The document provides removal and installation instructions for various components of a Toyota forklift, including the engine, radiator, air cleaner, and accelerator pedal.
2. Key steps include draining coolant, removing balance weights, disconnecting wiring and pipes, and slightly lifting the engine using special tools before removing it from the vehicle.
3. Reinstallation is the reverse of removal, and the document also provides procedures for adjusting the idle speed, maximum no-load RPM, and accelerator pedal height.
Toyota fgc33 forklift service repair manualfujsjejfsekkm
1. The document provides instructions for inspecting, adjusting, and repairing components of Toyota forklifts, including the engine, chassis, and material handling system. It covers Toyota FDC33, 35, 40, 45 Series and FGC33, 35, 40, 45 Series forklifts.
2. The procedures are presented in sections for each major component. For the engine, instructions are provided for removal, adjustment, air cleaner inspection, radiator removal, and battery inspection.
3. Key steps for many components include draining fluids, removing mounting hardware, and disconnecting wiring and hoses to allow separation from the vehicle. Installation follows the reverse order.
Toyota fdc45 forklift service repair manualfujsjejfsekkm
1. The document provides removal and installation instructions for various components of a Toyota forklift, including the engine, radiator, air cleaner, and accelerator pedal.
2. Key steps include draining coolant, removing balance weights, disconnecting wiring and pipes, and slightly lifting the engine using special tools before removing it from the vehicle.
3. Reinstallation is the reverse of removal, and the document also provides procedures for adjusting the idle speed, maximum no-load RPM, and accelerator pedal height.
Toyota fdc40 forklift service repair manualfujsjejfsekkm
1. The document provides removal and installation instructions for various components of a Toyota forklift, including the engine, radiator, air cleaner, and accelerator pedal.
2. Key steps include draining coolant, removing balance weights, disconnecting wiring and pipes, and slightly lifting the engine using special tools before removing it from the vehicle.
3. Reinstallation is the reverse of removal, and the document also provides procedures for adjusting the idle speed, maximum no-load RPM, and accelerator pedal height.
Toyota fdc35 forklift service repair manualfujsjejfsekkm
1. The document provides removal and installation instructions for various components of a Toyota forklift, including the engine, radiator, air cleaner, and accelerator pedal.
2. Key steps include draining coolant, removing balance weights, disconnecting wiring and pipes, and slightly lifting the engine using special tools before removing it from the vehicle.
3. Reinstallation is the reverse of removal, and the document also provides procedures for adjusting the idle speed, maximum no-load RPM, and accelerator pedal height.
Toyota fdc33 forklift service repair manualfujsjejfsekkm
1. The document provides instructions for inspecting, adjusting, and repairing the engine, chassis, and material handling system of Toyota forklifts. It includes sections on the engine, torque converter, differential, axles, steering, brakes, and body.
2. Key steps for engine removal include draining fluids, removing exterior body parts, disconnecting wiring and pipes, and removing mounting hardware. The engine is then lifted from the vehicle.
3. The muffler, radiator, and battery are removed following specific procedures. Inspection and adjustment processes are outlined for items like the air cleaner, idling speed, and accelerator pedal.
Toyota cbty4 electric powered towing tractor service repair manualfujsjejfsekkm
This document provides information on maintenance and repair procedures for Toyota electric towing tractors. It begins with an overview of vehicle models and frame numbers. The manual explains how to use it, terminology, and general instructions for safe operation. It provides jack-up points, hoisting instructions, member weights, and towing procedures. Standard bolt tightening torques and lubrication recommendations are also included. The remainder of the manual is organized by vehicle systems for troubleshooting, inspection, and repair.
Toyota cbt6 electric powered towing tractor service repair manualfujsjejfsekkm
This document provides maintenance and repair information for the Toyota Electric Powered Towing Tractor models CBT4, CBT6, and CBTY4. It includes sections on batteries, controllers, electrical systems, motors, drive units, axles, steering, brakes, frames, and appendices. The manual outlines how to use it, terminology, vehicle specifications, inspection procedures, lubrication charts, and periodic maintenance schedules. It also notes new model features, development objectives, selling points, and vehicle performances to aid in servicing the corresponding towing tractors.
Toyota cbt4 electric powered towing tractor service repair manualfujsjejfsekkm
This document provides information on maintenance and repair procedures for Toyota electric towing tractors. It begins with an overview of vehicle models and frame numbers. The manual explains how to use it, terminology, and general instructions for safe operation. It provides jack-up points, hoisting instructions, member weights, and towing procedures. Standard bolt tightening torques and lubrication recommendations are also included. The remainder of the manual is organized by vehicle systems for troubleshooting, inspection, and repair.
Massey ferguson te 20 tractor parts catalogue manualfujsjejfsekkm
This document provides parts information for a Massey Ferguson TE 20 tractor. It includes detailed lists and descriptions of parts for the seat, hydraulic lift cover, hydraulic lift shafts and related parts, hydraulic pump assembly, and upper and lower links and related parts. Each part is identified by number, quantity, description, and any relevant comments on application or changes over different engine serial numbers.
The document provides parts information for a Massey Ferguson MF 89410/89410(L) telescopic handler, including:
- Lists of parts by item number, part number, quantity, description, and comments for various systems like the frame, engine cover, cab, and fuel system.
- Page references to additional parts diagrams and information.
- Footnotes providing additional details for some parts.
The document contains detailed parts lists and references for maintaining and repairing a Massey Ferguson telescopic handler.
This document provides a list of parts for a Massey Ferguson 89410/89410(L) telescopic handler, including the part numbers, quantities, descriptions, and any comments or replacement part information. It includes parts for the main frame, engine cover, fuel system, engine support, cab, and cab glass. There are over 100 individual part listings provided on multiple pages with details for each part.
The document provides parts information for a Massey Ferguson MF 89410/89410(L) telescopic handler, including:
- Lists of parts by item number, part number, quantity, description, and comments for various systems like the frame, engine cover, cab, and fuel system.
- Page references to additional parts diagrams and information.
- Footnotes providing additional details for some parts.
The document contains detailed parts lists and references for maintaining and repairing a Massey Ferguson telescopic handler.
This document provides a list of parts for a Massey Ferguson 89410/89410(L) telescopic handler, including the part numbers, quantities, descriptions, and any comments or replacement part information. It includes parts for the main frame, engine cover, fuel system, engine support, cab, and cab glass. There are over 100 individual part listings provided on multiple pages with details for each part.
Massey ferguson mf9240 tractor parts catalogue manualfujsjejfsekkm
This document provides part numbers and descriptions for engine components of a Massey Ferguson 9240 tractor with serial number 1637287. It includes sections for the cylinder block, timing gear housing, flywheel and housing, crankshaft, pistons and rods, camshaft, cylinder head, cylinder head cover, thermostat housing, and block vent plumbing. The document contains detailed part lists with quantities, part numbers, descriptions, and comments for 31 items.
This document provides parts information for a Massey Ferguson MF 8947/8947(CD) telescopic handler, including:
- The main frame and various attachment points, bushings, seals, and other minor parts.
- Counterweights, plates, plugs, and other rear attachments.
- The fuel tank, lines, caps, and other fuel system components.
- Engine cover parts like screws, washers, plates, and seals.
- Engine support components, nuts, bolts, pins, and seals.
- Cab parts such as washers, screws, mounts, plates, and inclinometer components.
This document provides parts information for a Massey Ferguson MF 8947/8947(CD) telescopic handler, including:
- The main frame and various attachment points and components.
- Counterweights, lights, and other exterior components.
- The fuel tank, lines, and related parts.
- Engine covers and supports.
- Components of the operator cab such as glass, mounts, and structures.
Detailed part numbers, descriptions, quantities and other specifications are provided for over 50 individual parts. The document is intended to support maintenance and repair of this telescopic handler model.
This document provides parts information for engine components of Massey Ferguson MF 8925/8926 telescopic handlers, including:
- Cylinder block parts for engines without and with turbocharger. Lists part numbers, quantities, descriptions and comments.
- Crankshaft, piston, and piston rod parts without turbocharger. Lists bearing, crankshaft, connecting rod, piston, ring, and related part kits and components.
- References other documents for additional information.
This document provides parts information for engine components of Massey Ferguson MF 8925/8926 telescopic handlers, including:
- Cylinder block parts for engines without and with turbocharger. Lists part numbers, quantities, descriptions and comments.
- Crankshaft, piston, and piston rod parts without turbocharger. Lists bearing, crankshaft, connecting rod, piston, ring, and related part kits and components.
- References engine service kits and provides thickness specifications.
This document provides parts information for the Massey Ferguson 8680 tractor, including the 84 CTA engine that was phased out in 2011. It includes lists of parts with part numbers, quantities, descriptions and other identifying information for the engine block, timing gear housing, crankshaft, pistons, and other engine components. Footnotes provide additional details for some part numbers.
This document contains parts lists and diagrams for the engine and related components for a Massey Ferguson 8670 tractor with a Tier 2-3, 84 CTA engine that was phased out in 2011. It includes detailed lists of parts with part numbers, quantities, and descriptions for the cylinder block, timing gear housing, alternator and bracket, and other engine and equipment components. Footnotes provide additional details and part number suffixes to differentiate between engine variations.
This document provides parts information for the Massey Ferguson 8660 tractor engine. It includes three pages detailing specific engine parts like the cylinder block, crankshaft, pistons, connecting rods, valve mechanism and camshaft. Each part is listed with its part number, quantity used, description, and any additional comments. The document provides an exploded diagram view and part list for the major engine components.
This document contains parts listings and diagrams for various components of a Massey Ferguson 8650 tractor with a Tier 2-3, 84 CTA engine that was phased out in 2011. It includes detailed parts listings and diagrams for the engine, alternator and bracket, cylinder block, timing gear housing, and other components, listing part numbers, quantities, descriptions and other details for each part. Footnotes provide additional information on some parts.
This document provides part numbers and descriptions for engine components of Massey Ferguson 8470 and 8480 tractors. It contains two pages of detailed lists with 46 line items describing parts like the engine, cylinder block, timing gear housing, crankshaft, and valve mechanism. The document aims to identify essential parts and provide the information needed to service and repair engine systems.
This document provides part numbers and descriptions for engine components of Massey Ferguson 8470 and 8480 tractors. It contains two pages of detailed lists with 46 line items describing parts like the engine, cylinder block, timing gear housing, crankshaft, and valve mechanism. The document aims to identify essential parts and service requirements for the tractor engines.
Kobelco sk032 hydraulic excavator service repair manual sn px00500 and upfujsjejfsekkm
This document is a shop manual issued in April 1992 for the hydraulic excavators SK024, SK027, and SK032. It provides applicable part numbers and service information for repair and maintenance of these excavator models. The manual was first edition published in 1992 by Kobelco Construction Machinery America, LLC and is subject to production changes and improvements over time.
Caterpillar cat m322 f wheeled excavator (prefix fbw) service repair manual (...fujsjejfsekkm
The document provides instructions for disassembling the front and rear final drive carriers, hubs, and brakes of an M322F wheeled excavator. It lists 23 steps to disassemble the front axle components and 23 steps to disassemble the rear axle components. The steps include draining oil, removing housing components, planetary gears, seals, bearings, discs, pistons, and other parts using various tools. Weights of removed parts are provided. Safety notices are included to contain fluids and release spring forces carefully.
Caterpillar cat m322 f wheeled excavator (prefix f2z) service repair manual (...fujsjejfsekkm
The document provides instructions for removing and installing the front cover and gear group (front) of a Caterpillar C7.1 engine. The removal procedure involves taking off components like the crankshaft pulley, front seal, and front cover. Tools are required like guide studs, a front cover alignment tool, and timing pins. Cleaning surfaces and installing a new gasket are also described. Reinstallation follows the removal steps in reverse along with torquing bolts to the specified value.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Toyota cbt4 electric powered towing tractor service repair manualfujsjejfsekkm
This document provides information on maintenance and repair procedures for Toyota electric towing tractors. It begins with an overview of vehicle models and frame numbers. The manual explains how to use it, terminology, and general instructions for safe operation. It provides jack-up points, hoisting instructions, member weights, and towing procedures. Standard bolt tightening torques and lubrication recommendations are also included. The remainder of the manual is organized by vehicle systems for troubleshooting, inspection, and repair.
Massey ferguson te 20 tractor parts catalogue manualfujsjejfsekkm
This document provides parts information for a Massey Ferguson TE 20 tractor. It includes detailed lists and descriptions of parts for the seat, hydraulic lift cover, hydraulic lift shafts and related parts, hydraulic pump assembly, and upper and lower links and related parts. Each part is identified by number, quantity, description, and any relevant comments on application or changes over different engine serial numbers.
The document provides parts information for a Massey Ferguson MF 89410/89410(L) telescopic handler, including:
- Lists of parts by item number, part number, quantity, description, and comments for various systems like the frame, engine cover, cab, and fuel system.
- Page references to additional parts diagrams and information.
- Footnotes providing additional details for some parts.
The document contains detailed parts lists and references for maintaining and repairing a Massey Ferguson telescopic handler.
This document provides a list of parts for a Massey Ferguson 89410/89410(L) telescopic handler, including the part numbers, quantities, descriptions, and any comments or replacement part information. It includes parts for the main frame, engine cover, fuel system, engine support, cab, and cab glass. There are over 100 individual part listings provided on multiple pages with details for each part.
The document provides parts information for a Massey Ferguson MF 89410/89410(L) telescopic handler, including:
- Lists of parts by item number, part number, quantity, description, and comments for various systems like the frame, engine cover, cab, and fuel system.
- Page references to additional parts diagrams and information.
- Footnotes providing additional details for some parts.
The document contains detailed parts lists and references for maintaining and repairing a Massey Ferguson telescopic handler.
This document provides a list of parts for a Massey Ferguson 89410/89410(L) telescopic handler, including the part numbers, quantities, descriptions, and any comments or replacement part information. It includes parts for the main frame, engine cover, fuel system, engine support, cab, and cab glass. There are over 100 individual part listings provided on multiple pages with details for each part.
Massey ferguson mf9240 tractor parts catalogue manualfujsjejfsekkm
This document provides part numbers and descriptions for engine components of a Massey Ferguson 9240 tractor with serial number 1637287. It includes sections for the cylinder block, timing gear housing, flywheel and housing, crankshaft, pistons and rods, camshaft, cylinder head, cylinder head cover, thermostat housing, and block vent plumbing. The document contains detailed part lists with quantities, part numbers, descriptions, and comments for 31 items.
This document provides parts information for a Massey Ferguson MF 8947/8947(CD) telescopic handler, including:
- The main frame and various attachment points, bushings, seals, and other minor parts.
- Counterweights, plates, plugs, and other rear attachments.
- The fuel tank, lines, caps, and other fuel system components.
- Engine cover parts like screws, washers, plates, and seals.
- Engine support components, nuts, bolts, pins, and seals.
- Cab parts such as washers, screws, mounts, plates, and inclinometer components.
This document provides parts information for a Massey Ferguson MF 8947/8947(CD) telescopic handler, including:
- The main frame and various attachment points and components.
- Counterweights, lights, and other exterior components.
- The fuel tank, lines, and related parts.
- Engine covers and supports.
- Components of the operator cab such as glass, mounts, and structures.
Detailed part numbers, descriptions, quantities and other specifications are provided for over 50 individual parts. The document is intended to support maintenance and repair of this telescopic handler model.
This document provides parts information for engine components of Massey Ferguson MF 8925/8926 telescopic handlers, including:
- Cylinder block parts for engines without and with turbocharger. Lists part numbers, quantities, descriptions and comments.
- Crankshaft, piston, and piston rod parts without turbocharger. Lists bearing, crankshaft, connecting rod, piston, ring, and related part kits and components.
- References other documents for additional information.
This document provides parts information for engine components of Massey Ferguson MF 8925/8926 telescopic handlers, including:
- Cylinder block parts for engines without and with turbocharger. Lists part numbers, quantities, descriptions and comments.
- Crankshaft, piston, and piston rod parts without turbocharger. Lists bearing, crankshaft, connecting rod, piston, ring, and related part kits and components.
- References engine service kits and provides thickness specifications.
This document provides parts information for the Massey Ferguson 8680 tractor, including the 84 CTA engine that was phased out in 2011. It includes lists of parts with part numbers, quantities, descriptions and other identifying information for the engine block, timing gear housing, crankshaft, pistons, and other engine components. Footnotes provide additional details for some part numbers.
This document contains parts lists and diagrams for the engine and related components for a Massey Ferguson 8670 tractor with a Tier 2-3, 84 CTA engine that was phased out in 2011. It includes detailed lists of parts with part numbers, quantities, and descriptions for the cylinder block, timing gear housing, alternator and bracket, and other engine and equipment components. Footnotes provide additional details and part number suffixes to differentiate between engine variations.
This document provides parts information for the Massey Ferguson 8660 tractor engine. It includes three pages detailing specific engine parts like the cylinder block, crankshaft, pistons, connecting rods, valve mechanism and camshaft. Each part is listed with its part number, quantity used, description, and any additional comments. The document provides an exploded diagram view and part list for the major engine components.
This document contains parts listings and diagrams for various components of a Massey Ferguson 8650 tractor with a Tier 2-3, 84 CTA engine that was phased out in 2011. It includes detailed parts listings and diagrams for the engine, alternator and bracket, cylinder block, timing gear housing, and other components, listing part numbers, quantities, descriptions and other details for each part. Footnotes provide additional information on some parts.
This document provides part numbers and descriptions for engine components of Massey Ferguson 8470 and 8480 tractors. It contains two pages of detailed lists with 46 line items describing parts like the engine, cylinder block, timing gear housing, crankshaft, and valve mechanism. The document aims to identify essential parts and provide the information needed to service and repair engine systems.
This document provides part numbers and descriptions for engine components of Massey Ferguson 8470 and 8480 tractors. It contains two pages of detailed lists with 46 line items describing parts like the engine, cylinder block, timing gear housing, crankshaft, and valve mechanism. The document aims to identify essential parts and service requirements for the tractor engines.
Kobelco sk032 hydraulic excavator service repair manual sn px00500 and upfujsjejfsekkm
This document is a shop manual issued in April 1992 for the hydraulic excavators SK024, SK027, and SK032. It provides applicable part numbers and service information for repair and maintenance of these excavator models. The manual was first edition published in 1992 by Kobelco Construction Machinery America, LLC and is subject to production changes and improvements over time.
Caterpillar cat m322 f wheeled excavator (prefix fbw) service repair manual (...fujsjejfsekkm
The document provides instructions for disassembling the front and rear final drive carriers, hubs, and brakes of an M322F wheeled excavator. It lists 23 steps to disassemble the front axle components and 23 steps to disassemble the rear axle components. The steps include draining oil, removing housing components, planetary gears, seals, bearings, discs, pistons, and other parts using various tools. Weights of removed parts are provided. Safety notices are included to contain fluids and release spring forces carefully.
Caterpillar cat m322 f wheeled excavator (prefix f2z) service repair manual (...fujsjejfsekkm
The document provides instructions for removing and installing the front cover and gear group (front) of a Caterpillar C7.1 engine. The removal procedure involves taking off components like the crankshaft pulley, front seal, and front cover. Tools are required like guide studs, a front cover alignment tool, and timing pins. Cleaning surfaces and installing a new gasket are also described. Reinstallation follows the removal steps in reverse along with torquing bolts to the specified value.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
1. RETURN TO: MAIN INDEX
RETURN TO: SERVICE MANUAL INDEX
GENERAL
ENGINE
TORQUE CONVERTER
DIFFERENTIAL
FRONT AXLE
REAR AXLE
STEERING
BRAKE
BODY
MATERIAL HANDLING SYSTEM
APPENDIX
FGC/FDC33-45
2. PREFACE
This manual covers the inspection, adjustment and repair procedures mainly for the overhaul of
the engine, chassis and material handling system of the Toyota Forklift FDC33, 35, 40, 45
Series, FGC33, 35, 40, 45 Series.
You are encouraged to read this manual to make the most of the outstanding performance and
durability features of these forklifts and to perform proper servicing to maintain them in tip-top
running condition.
This repair manual contains the latest information available as of DECEMBER, 1982. For any
changes thereafter, you are requested to consult the Toyota Parts and Service News.
The titles of the related repair manuals are as follows:
TOYOTA 2H ENGINE REPAIR MANUAL
TOYOTA 2F ENGINE REPAIR MANUAL
TOYOTA MOTOR CORPORATION
-2-
4. 0-3
Every model is provided with the power steering and power brake as the standard equipment.
Every torque converter model is provided with the forward 2-speed and backward 1-speed torque-converter as the standard
equipment.
VEHICLE MODELS
o
o
-7-
8. 0-7
STANDARD BOLT & NUT TIGHTENING TORQUE JUDGING PROCESS
Standard bolt and nut tightening torque is not indicated, therefore tightening torque must be judged as
below;
1. Find out the type of the bolt from the list below.
Then, find the bolt tightening torque from the sable.
2. The nut tightening torque can be judged from the bolt type. (See the table.)
LIST OF BOLT TYPES AND STRENGTH
-11-
9. REMOVAL
Remove the rear toe board.
(1) Set bolts
(2) Rear to board
Remove the engine hood.
(1) Remove the catch.
(2) Disconnect the engine hood stay.
(3) Disconnect the seat stay sub-assembly
At the seat side.
(4) Engine hood hinge set bolts
(5) Engine hood (with driver seat)
Remove the radiator cover.
(1) Set bolts
(2) Radiator cover.
Remove the air cleaner assembly with
hose.
(1) Set bolts
(2) Air cleaner assemlbly with hose
-31-
Fig. 1-8 Removing the air cleaner assembly
Fig. 1-5 Removing the rear toe board
Fig. 1-6 Removing the engine hood
Fig. 1-7 Removing the radiator cover
1.
2.
3.
4.
10. 1-6
Remove the battery.
(1) Battery cables
(2) Battery cap
(3) Battery
(4) Set bolts
(5) Battery case
Cautions:
Battery cables must be removed from
the negative side first.
2 batteries are used in the diesel model
while one battery is used in the
gasoline model.
Disconnect the wiring.
(1) Line to the alternator
(2) Line to glow plugs (diesel model)
(3) Line to the distributor and ignition
coil (gasoline model)
(4) Line to the starter
Remove the pipes and wires.
(1) Fuel pipe
(2) Accelerator wire
NOTE:
Remove the accelerator wire with the
accelerator wire bracket for the diesel
model.
(3) Choke wire (gasoline model)
-32-
Fig. 1-12 Discopnnecting the wire and pipes
Fig. 1-11 Disconnecting the lines to ignition coil
Fig. 1-10 Disconnecting the line to the alternator
Fig. 1-9 Removing the battery
5.
6.
7.
11. Drain the coolant.
(1) Radiator draining
(2) Engine draining
Remove the balance weight.
(1) Put the wire around the balance
weight.
(2) Set bolts
(3) Balance weight
Reference: Weight of balance weight
FDC/FGC33 series Approx. 1,840kg
(4048 lb)
FDC/FGC35 series Approx. 2,190kg
(4818 lb)
FDC/FGC40 series Approx. 2,510kg
(5522 lb)
FDC/FGC45 series Approx. 2,890kg
(6358 lb)
Remove the muffler assembly.
(1) Exhaust pipe connector
(2) Muffler set bolts
(3) Muffler assembly
Remove the radiator assembly and the fan
shroud.
(1) Disconnect the inlet and outlet
hoses.
(2) Disconnect the torque converter
cooler hoses (2 pcs).
(3) Set bolts
(4) Radiator assembly, fan shroud
-33-
Fig. 1-16 Removing the radiator assembly
Fig. 1-13 Draining the coolant
Fig. 1-14 Removing the balance weight
Fig. 1-15 Removing the muffler assembly
8.
9.
10.
11.
1-7
12. 1-8
Disconnect the oil pump.
Diesel Model
(1) Oil pump set bolts.
(2) Disconnect the oil pump.
Note:
Disconnect the oil pump from the engine
with the hoses attached.
Gasoline Model
(1) Oil pump drive shaft set bolts
(2) Disconnect the drive shaft from the
engine.
Remove the fan sub-assy.
(1) Loosen the fan belt.
(2) Fan set bolt
(3) Fan sub-assy
Slighty lift the engine.
[Using SST]
For lifting with a hoist
SST 09010-20110-71
For lifting with a forklift
SST 09020-20110-71
SST 09090-04000
Caution:
SST must be inserted from the back
side of the vehicle.
-34-
Fig. 1-20 Slightly lifting the engine
Fig. 1-17 Disconnecting the oil pump (2H)
Fig. 1-18 Disconnecting the oil pump drive
Fig. 1-19 Removing the Fan sub-assy
12.
13.
14.
13. Remove the engine mounting set nuts.
Place a stand under the torque converter
case.
Remove the torque converter case cover.
Remove the flexible plate set bolts.
(1) Set bolts (6pcs.)
Note:
Turn the crankshaft pulley set bolt when
rotating the flywheel.
Disconnect the torque coverter and the
engine.
(1) Set bolts
(2) Disconnect the torque converter and
the engine.
-35-
Fig. 1-24 Disconnecting the engine
Fig. 1-21 Removing the mounting set nuts
Fig. 1-22 Supporting the torque converter case
with a stand
Fig. 1-23 Removing the flexible plate set bolts
15.
16.
17.
18.
19.
1-9
14. 1-10
Lift the engine and remove it from the
vehicle.
Caution:
Be careful so as not to damage the oil
pump.
Make sure that all wires and pipes are
disconnected.
Carefully remove the engine so as not
to strike it against the steering wheel.
INSTALLATION
Installation is the reverse of the removal pro-
cedure.
-36-
Fig. 1-25 Removing the engine
Caution:
Place the oil pump at a place to allow easy installation before fitting the engine. (Diesel model)
Slightly turn the engine crank shaft when spline alignment with the engine during oil pump
installation is not obtained.
Purge the air in the fuel system. (Diesel model)
Connect the negative battery terminal after confirming that the electric wiring is correct.
Check the coolant and engine oil. If insufficient, replenish them before making engine adjustment.
15. 1-11
ENGINE ADJUSTMENT
(DIESEL MODEL)
Idling speed adjustment
(1) Warm up the engine.
(Coolant temperature: up to 75 ~
85°C (167 ~ 135°F).)
(2) Set the engine tachometer.
(3) Turn the adjusting screw to obtain
the specified idling speed.
Idling speed: 650 ± 50 rpm
Maximum no-load rpm adjustment
(1) Warm up the engine.
(2) Set the engine tachometer.
(3) Fully depress the accelerator pedal.
(4) Turn the adjusting screw to obtain
the specified maximum no-load rpm.
Maximum no-load rpm:
2350+0
100
rpm
Operate the material handling levers, and
measure the engine rpm for full relief.
Engine rpm down for full relief: Within
250 rpm
If the decrement exceeds 250 rpm, adjust
the engine and injection pump.
-37-
Fig. 1-28 Adjusting the maximum no-load rpm
Fig. 1-29 Measuring the engine rpm for full relief
Fig. 1-26 Setting the engine tachometer
Fig. 1-27 Adjusting the idling speed
1.
2.
3.
16. 1-12
ENGINE ADJUSTMENT
(GASOLINE MODEL)
Idling speed adjustment
(1) Warm up the engine.
(Coolant temperatura: up to 75 ~
85°C (167 ~ 185°F))
(2) Set the engine tachometer.
(3) Turn the adjusting screw to obtain
the specified idling speed.
Clockwise turn: Increases the idling
rpm.
Counterclockwise turn: Decreases
the idling rpm.
Idling speed: 650 ± 50 rpm
Maximum no-load rpm adjustment
(1) Warm up the engine.
(2) Set the engine tachometer.
(3) Fully depress the accelerator pedal
and measure the rpm.
Maximum no-load rpm: 2350 ± 50
rpm
(4) Operate the material handling leve-
rs, and measure the engine rpm for
full relief.
Engine rpm down for full relief:
Within 300 rpm
(5) If the measured rpm is not within the
specified range, adjust the governor
to obtain the most stabilized rpm
within the specified range and
minimize the decrement for full
relief.
Turn the screw with the wrench
attached to the cap, and adjust the
rpm by turning the bush with the
SST.
After adjustment, install and seal the
cap.
SST 09010-30150-71
AIR GOVERNOR ADJUSTMENT
Fig. 1-32 Adjusting the air governor
-38-
Fig. 1-30 Adjusting the idling speed
Fig. 1-31 Measuring the engine rpm for full relief
1.
2.
17. 1-13
ACCELERATOR PEDAL
ACCELERATOR PEDAL
ADJUSTMENT
Adjust the length of connecting rod (1) to
obtain the following height of the
accelerator pedal:
Accelerator pedal height: 128mm (5.0 in.)
(from the pad top end to the toe board)
Adjust the height of stopper bolt (2).
(1) Gradually depress the accelerator
pedal. When the engine side link
first comes into contact with the
stoper, adjust the clearance bet-
ween stopper bolt (2) and the pedal
(so that excessive wire elongation or
link flexure will not occur).
(2) Lock the lock nut (3).
-39-
Fig. 1-42 Adjusting the Accelerator pedal height
1. Pedal pad
2. Accelerator pedal
3. Bushing
4. Pin
5. Pedal bracket
6. Connecting rod
7. Arm bracket
8. Rod end
9. Link arm
10. Pin
11. Tension Spring
1.
2.
Fig. 1-33 Accelerator pedal components
18. 1-14
AIR CLEANER
INSPECTION AND CLEANING
Open the engine hood.
Remove the air cleaner cover and take out
the element.
Inspect and clean the element.
(1) Damage and deformation of pleats
(2) Clean the element with compressed
air.
-40-
Fig. 1-37 Cleaning the air cleaner
1. Clamp 6. Air cleaner assy
2. Air cleaner hose 7. Air cleaner cover
3. Air cleaner connector 8. Air cleaner element
4. Gasket 9. Air cleaner case
5. Band
Fig. 1-36 Removing the air cleaner
1.
2.
3.
Fig. 1-35 Air cleaner components
19. 1-15
RADIATOR
Fig. 1-38 Radiator components
COOLANT AND ANTIFREEZE VOLUMES
RADIATOR REMOVAL AND
INSTALLATION
Drain the coolant.
(1) Radiator draining
(2) Engine draining
-41-
Fig. 1-39 Draining the coolant
1. Radiator
2. Radiator cap
3. Fan shroud
4. Duct sub-assy
5. Fan sub-assy
6. Radiator outlet hose
7. Radiator inlet hose
8. Hase clamp
9. “V” belt
10. Drain cook sub-assy
11. Packing
12. Mounting rubber
1.
20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
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21. 1-16
Remove the balance weight.
(1) Put the wire around the balance
weight.
(2) Set bolts (2pcs)
(3) Balance weight
Reference: Weight of balance weight
FDC/FGC33 series ..... Approx. 1,840kg
(4,048 lb)
FDC/FGC35 series ..... Approx. 2,190kg
(4,818 lb)
FDC/FGC40 series ..... Approx. 2,510kg
(5,522 lb)
FDC/FGC45 series ..... Approx. 2,890kg
(6,358 lb)
Remove the muffler assembly.
(1) Exhaust pipe connector
(2) Muffler set bolts
(3) Muffler assembly
Remove the radiator assembly.
(1) Disconnect the inlet and outlet
hoses.
(2) Disconnect the torque converter
cooler hoses. (2 pcs)
(3) Set boits
(4) Radiator assembly
Cautions.
Remove the radiator carefully to avoid
damage to the fins.
NOTE:
Pour coolant into the radiator. Start the
engine, then add more coolant to the top.
-42-
Fig. 1-42 Removing the radiator assembly
Fig. 1-40 Removing the balance weight
Fig. 1-41 Removint the muffler assembly
22. MUFFLER
MUFFLER REMOVAL AND
INSTALLATION
Remove the balance weight.
(1) Put the wire around the balance
weight.
(2) Set bolts (2pcs)
(3) Balance weight
Reference: Weight of balance weight
FDC/FGC33 series ..... Approx. 1,840kg
(4,048 lb)
FDC/FGC35 series ..... Approx. 2,190kg
(4,818 lb)
FDC/FGC40 series ..... Approx. 2,510kg
(5,522 lb)
FDC/FGC45 series ..... Approx. 2,890kg
(6,358 lb)
Remove the muffler assembly.
(1) Exhaust pipe connector
(2) Muffler set bolts
(3) Muffler assembly
-43-
Fig. 1-45 Removing the muffler assembly
1. Muffler assy 4. Clamp
2. Exhaust pipe sub-assy 5. Insulator
3. Gasket
2F Engine 2H Engine
Fig. 1-44 Removing the balance weight
Fig. 1-43 Muffler components
1-17
23. 1-18
BATTERY
Fig. 1-46 Battery components (2H)
Fig. 1-47 Battery components (2F)
SPECIFICATION
INSPECTION
Battery fluid level
Battery fluid specific gravity
1.260 (at 20°C at full charge)(68°F)
Battery terminal staining
Loosening of cable connections
-44-
Fig. 1-48 Inspecting the battery
1. Battery starter cable
2. Battery connector cable
3. Battery cap
4. Battry earth cable
5. Bolt
6. Battery case
7. Battrey
8. Battery case bracket
9. Grommet
10. Bracket
1. Battery starter cable
2. Battery earth cable
3. Battery cap
4. Battery
5. Battery case
6. Bolt
7. Battery case bracket
8. Grommet
9. Bracket
1.
2.
3.
4.