This manual provides service procedures for Toyota forklifts models 8FBET15-20, 8FBEKT16,18, and 8FBMT15-20. It covers topics such as vehicle components, drive unit removal and installation, drive unit disassembly and reassembly procedures, and inspection points. Technicians are instructed to use special service tools when removing certain components. Tolerances and torque specifications are provided for adjustments and installations.
KOBELCO 70SR-2 Acera Hydraulic Excavator Service Repair Manual.pdfufuejkdkmdm
The document is a service manual that provides instructions for disassembling a pilot valve used in a Kobelco Construction Machinery hydraulic excavator model 70SR-2 Acera. It includes diagrams of the valve components and specifies tightening torques. The disassembly instructions describe removing external components like boots and nuts, then internal parts like springs, spools and seals while taking safety precautions for any stored energy in the valve springs.
KOBELCO 140SRLC-3 HYDRAULIC EXCAVATOR Service Repair Manual.pdfufuejkdkmdm
This document is a service manual that provides instructions for maintenance, repair, and troubleshooting of a Kobelco 140SRLC-3 hydraulic excavator. It contains 7 sections: Specifications, Maintenance, Systems, Disassembly, Troubleshooting, Engine, and Optional Attachment Installation Procedures. The Outline section emphasizes safety precautions and preparation needed before disassembling the excavator. Technicians are instructed to clean the machine, inspect issues, record details, and arrange the work area with the necessary tools and parts storage. Proper protective equipment and lifting equipment should be used, and the machine should always be properly supported.
KOBELCO 17SR-Tier 4 Hydraulic Excavator Service Repair Manual.pdfufuejkdkmdm
This document provides guidelines and safety precautions for repairing hydraulic excavators. It covers preparing for disassembly, safety during disassembly and assembly, working with hydraulic equipment and electrical components, handling hydraulic parts, welding repairs, and an international unit conversion system. Technicians are instructed to thoroughly read manuals, use proper tools, relieve pressures, and take caution with hot or heavy components. Protective equipment is recommended.
The document provides instructions for disassembling and assembling the front axle of a M322D MH wheeled excavator. It lists the required tools and gives step-by-step instructions to remove components such as the carrier housing, planetary gears, retaining rings, seals, and bearings. Instructions are provided to disassemble the carrier gear, piston, discs, seals, and remove the bearing cone. The assembly instructions list the required tools and provide the reverse steps to reinstall components in the proper order.
This document provides disassembly instructions for the front and rear axles, carriers, hubs, and brakes of an M322C wheeled excavator. The front axle disassembly begins by draining oil, removing the tire and rim, and releasing hydraulic pressure. It then details removing over 40 individual components including carriers, planetary gears, washers, retainers, seals and bearings. The rear axle disassembly also provides over 25 steps to remove components like brake drums, housings, gears, couplings, axles, seals, bearings, brake assemblies and the spindle. Required tools are listed and each step includes an illustration for reference.
This document provides instructions for disassembling and assembling the swing drive of an M322C wheeled excavator. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and lifting out the swing drive unit. Disassembly of the swing drive further requires removing retaining rings, plates, discs, seals, gears, and bearings. Reassembly follows the reverse order, applying lubricant and ensuring proper torque specifications are followed for nuts and bolts. Cleanliness and use of the correct tools are emphasized throughout.
This document provides instructions for disassembling and assembling the swing drive of an M322C wheeled excavator. It begins with 28 steps to disassemble the swing drive components. This includes removing retaining rings, springs, discs, plates, seals, bearings, and gears. It then provides 29 steps to reassemble the swing drive, installing the components in reverse order and noting that all seals and gaskets must be replaced. Precise torques and procedures are specified for installing bearings and tightening nuts to properly set bearing preload. Cleanliness is stressed and lubrication of parts is required during assembly.
This document provides instructions for disassembling and assembling the swing drive of an M318C wheeled excavator. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and lifting out the swing drive unit. Disassembly of the swing drive further requires removing retaining rings, plates, discs, seals, gears, and bearings. Reassembly follows the reverse order, applying lubricant to components and ensuring proper torque specifications are achieved. Tools and safety precautions are also outlined.
KOBELCO 70SR-2 Acera Hydraulic Excavator Service Repair Manual.pdfufuejkdkmdm
The document is a service manual that provides instructions for disassembling a pilot valve used in a Kobelco Construction Machinery hydraulic excavator model 70SR-2 Acera. It includes diagrams of the valve components and specifies tightening torques. The disassembly instructions describe removing external components like boots and nuts, then internal parts like springs, spools and seals while taking safety precautions for any stored energy in the valve springs.
KOBELCO 140SRLC-3 HYDRAULIC EXCAVATOR Service Repair Manual.pdfufuejkdkmdm
This document is a service manual that provides instructions for maintenance, repair, and troubleshooting of a Kobelco 140SRLC-3 hydraulic excavator. It contains 7 sections: Specifications, Maintenance, Systems, Disassembly, Troubleshooting, Engine, and Optional Attachment Installation Procedures. The Outline section emphasizes safety precautions and preparation needed before disassembling the excavator. Technicians are instructed to clean the machine, inspect issues, record details, and arrange the work area with the necessary tools and parts storage. Proper protective equipment and lifting equipment should be used, and the machine should always be properly supported.
KOBELCO 17SR-Tier 4 Hydraulic Excavator Service Repair Manual.pdfufuejkdkmdm
This document provides guidelines and safety precautions for repairing hydraulic excavators. It covers preparing for disassembly, safety during disassembly and assembly, working with hydraulic equipment and electrical components, handling hydraulic parts, welding repairs, and an international unit conversion system. Technicians are instructed to thoroughly read manuals, use proper tools, relieve pressures, and take caution with hot or heavy components. Protective equipment is recommended.
The document provides instructions for disassembling and assembling the front axle of a M322D MH wheeled excavator. It lists the required tools and gives step-by-step instructions to remove components such as the carrier housing, planetary gears, retaining rings, seals, and bearings. Instructions are provided to disassemble the carrier gear, piston, discs, seals, and remove the bearing cone. The assembly instructions list the required tools and provide the reverse steps to reinstall components in the proper order.
This document provides disassembly instructions for the front and rear axles, carriers, hubs, and brakes of an M322C wheeled excavator. The front axle disassembly begins by draining oil, removing the tire and rim, and releasing hydraulic pressure. It then details removing over 40 individual components including carriers, planetary gears, washers, retainers, seals and bearings. The rear axle disassembly also provides over 25 steps to remove components like brake drums, housings, gears, couplings, axles, seals, bearings, brake assemblies and the spindle. Required tools are listed and each step includes an illustration for reference.
This document provides instructions for disassembling and assembling the swing drive of an M322C wheeled excavator. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and lifting out the swing drive unit. Disassembly of the swing drive further requires removing retaining rings, plates, discs, seals, gears, and bearings. Reassembly follows the reverse order, applying lubricant and ensuring proper torque specifications are followed for nuts and bolts. Cleanliness and use of the correct tools are emphasized throughout.
This document provides instructions for disassembling and assembling the swing drive of an M322C wheeled excavator. It begins with 28 steps to disassemble the swing drive components. This includes removing retaining rings, springs, discs, plates, seals, bearings, and gears. It then provides 29 steps to reassemble the swing drive, installing the components in reverse order and noting that all seals and gaskets must be replaced. Precise torques and procedures are specified for installing bearings and tightening nuts to properly set bearing preload. Cleanliness is stressed and lubrication of parts is required during assembly.
This document provides instructions for disassembling and assembling the swing drive of an M318C wheeled excavator. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and lifting out the swing drive unit. Disassembly of the swing drive further requires removing retaining rings, plates, discs, seals, gears, and bearings. Reassembly follows the reverse order, applying lubricant to components and ensuring proper torque specifications are achieved. Tools and safety precautions are also outlined.
This document provides instructions for disassembling and assembling the swing drive of an M318D MH wheeled excavator. The disassembly procedure involves using various tools to remove 28 individual parts from the swing drive assembly, including pins, gears, bearings, seals, and housing components. The assembly procedure similarly uses tools to install the parts in reverse order and includes steps to properly set bearing preloads. Precautions are listed regarding cleaning parts and applying lubricant before assembly.
This document provides instructions for disassembling and assembling the rear axle of a M316C Wheeled Excavator. The disassembly procedure involves removing 23 components of the rear axle including the carrier housing, planetary gears, retaining rings, and hub. The assembly procedure describes installing these 23 components in reverse order and includes steps to measure clearances and install seals, bearings, and thrust washers correctly. Tools required are also listed.
The document provides instructions for disassembling and assembling the final drive carriers, hubs, and brakes of the rear axle of a M315D2 Wheeled Excavator. It lists the required tools and presents 23 steps for disassembly that include removing bolts, housings, gears, seals, and bearings. It then lists 27 steps for assembly that involve cleaning, lubricating, heating/cooling parts, and reinstalling components in reverse order while applying torque to specified values. Measurements are also taken to ensure proper brake clearance during assembly.
This document provides instructions for disassembling and assembling the swing drive of an excavator model M318C MH. It lists required tools and presents step-by-step procedures with illustrations. The disassembly process involves removing over 20 individual parts including plates, discs, pistons, seals, gears, and bearings. The assembly procedure lists the parts and provides instructions for installing components like bearings, seals, and gears in the proper order and orientation. Precautions are outlined regarding spring forces, bearing temperatures, lubrication, and torque specifications.
This document provides instructions for disassembling and assembling the swing drive of an M316C wheeled excavator. The disassembly procedure involves using various tools to remove 28 individual parts from the swing drive housing. The assembly procedure similarly uses tools to install the parts in reverse order, noting that bearings and seals must be heated or cooled as needed and lubricated before installation. Precise torques are specified for tightening critical nuts to properly set bearing preloads.
The document provides instructions for disassembling and assembling the main hydraulic pump of a M313D Wheeled Excavator. It lists 34 steps for disassembly, removing components like bolts, seals, springs, and bearings. For assembly, it lists 36 steps such as installing bearings, seals, rods, and calibrating components using tools and measurements to ensure proper lift-off limitation. Precise assembly is important to prevent contamination and ensure long component life.
The document provides instructions for disassembling and assembling the front axle of a M313D wheeled excavator. It lists required tools and gives step-by-step instructions to remove components such as the carrier housing, planetary gears, ring gear housing, brake discs, bearings and seals. Similarly, it provides detailed steps for reassembling these components in reverse order and notes precautions to take regarding pressurized fluids and spring forces. The overall document provides a technical service manual section on disassembling and assembling the front axle transmission.
The document provides instructions for disassembling a piston pump used in a wheeled excavator. It lists 49 steps to fully disassemble the pump and its components. These include removing bolts, hoses, gears, plates, valves, springs, pistons, seals, and other internal parts. Detailed illustrations accompany each step to show how to access and remove the individual parts in the correct order. Safety notices are included to warn of potential hazards like stored energy in springs.
This document provides instructions for disassembling and assembling the recoil spring on a 329D L excavator. It describes:
1. The required tools and sockets for disassembly and assembly.
2. The disassembly procedure which involves using a special recoil spring bench tool to safely compress the spring and remove components.
3. The assembly procedure which again uses the bench tool to compress the spring and measure its length during assembly. Proper spring length is critical.
This document provides assembly instructions for a hydraulic pump in 3 steps:
1. It describes 60 assembly steps to install components like seals, springs, pistons, and covers inside the pump housing.
2. It explains how to install the pump control assembly, adding more components like valves, links, and seals.
3. Finally, it specifies installing the completed pump control onto the pump housing and connecting fittings to finish assembly.
This document provides the installation procedure for a final drive on an excavator. It lists the required tools and parts. The procedure involves using lifting devices to position the final drive, applying anti-seize compound to bolts, and torquing the bolts to the specified values. The final drive is then removed from the lifting tools and the travel motor and track assembly are installed.
Caterpillar Cat 303.5E2CR Mini Hydraulic Excavator (Prefix DWD) Service Repai...ufuejkdkmdm
This service repair manual provides instructions for removing and installing inlet and exhaust valves, valve springs, valve guides, and valve seat inserts on a Caterpillar 303.5E2CR Mini Hydraulic Excavator. The document describes the required tools and provides step-by-step procedures that involve using a valve spring compressor to remove valves and springs safely while ensuring the piston is at top dead center. Technicians must clean and inspect all cylinder head components and replace any worn or damaged parts during reassembly.
1. This document provides assembly instructions for a 329DL excavator service repair manual, outlining 60 steps to assemble the main hydraulic pump.
2. The steps include installing various components like gaskets, bearings, seals, pistons, barrels, covers, and plates onto the pump housing in a specific order and orientation.
3. Tools and components like retaining rings, bolts, pins, springs, and covers are also installed onto the pump control and head assembly following illustrated diagrams.
Caterpillar Cat 303.5E2CR Mini Hydraulic Excavator (Prefix CR6) Service Repai...ufuejkdkmdm
1. The document provides instructions for installing and removing the governor, camshaft, fuel injection pump, and related components on a 303.5E2CR Mini Hydraulic Excavator.
2. The installation and removal procedures include positioning various brackets, gears, bearings and other parts on the governor and camshaft using presses and tools.
3. Instructions are also provided for cleaning parts, installing gasket shims, and connecting hoses when installing the fuel injection pump.
Caterpillar Cat 301.8C Mini Hydraulic Excavator (Prefix JSB) Service Repair M...ufuejkdkmdm
The document provides instructions for removing and disassembling various components of 301.6C and 301.8C mini hydraulic excavators, including the final drive and travel motor. The removal process involves draining fluids, disconnecting hoses, and removing bolts. Disassembly of the final drive and travel motor further requires removing retaining rings, springs, pins, seals and additional components using various specialized tools. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 301.8C Mini Hydraulic Excavator (Prefix JBB) Service Repair M...ufuejkdkmdm
The document provides instructions for removing and installing various components of 301.6C and 301.8C mini hydraulic excavators, including the recoil spring, front idler, hydraulic track adjusters, sprocket, and final drive and travel motor. The procedures describe draining fluids, disconnecting hoses, removing bolts and components, cleaning parts, and applying thread lock compound during reinstallation. Safety notices are included to wear protective equipment when compressing springs and contain fluids properly.
Caterpillar Cat 301.8 Mini Hydraulic Excavator (Prefix BFA) Service Repair Ma...ufuejkdkmdm
The document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by 3003 engines. The procedures describe disconnecting and removing components, cleaning surfaces, installing new seals or gaskets, and reconnecting or reinstalling components while following proper safety and contamination prevention measures.
Caterpillar Cat 301.8 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...ufuejkdkmdm
This document provides instructions for removing and installing various engine components on a 301.5-301.8 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, exhaust manifold, and inlet/exhaust valve springs. The procedures describe removing parts, cleaning components, installing new seals or gaskets, and tightening fasteners to the specified torques. Safety notices are included to warn technicians about containing fluids and preventing damage to parts. Required tools are listed for compressing valve springs during removal and installation.
Caterpillar Cat 301.6C Mini Hydraulic Excavator (Prefix JSB) Service Repair M...ufuejkdkmdm
The document provides instructions for removing and disassembling various components of 301.6C and 301.8C mini hydraulic excavators, including the final drive and travel motor. The removal process involves draining fluids, disconnecting hoses, and removing bolts. Disassembly of the final drive and travel motor further requires removing retaining rings, springs, pins, seals and additional components using various specialized tools. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 301.6 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...ufuejkdkmdm
This document provides instructions for removing and installing various engine components on a 301.5-301.8 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, exhaust manifold, and inlet/exhaust valve springs. The procedures describe removing parts, cleaning components, installing new seals or gaskets, and tightening fasteners to the specified torques. Safety notices are included to warn technicians about containing fluids and preventing damage to parts. Required tools are listed for compressing valve springs during removal and installation.
This document provides instructions for disassembling and assembling the swing drive of an M318D MH wheeled excavator. The disassembly procedure involves using various tools to remove 28 individual parts from the swing drive assembly, including pins, gears, bearings, seals, and housing components. The assembly procedure similarly uses tools to install the parts in reverse order and includes steps to properly set bearing preloads. Precautions are listed regarding cleaning parts and applying lubricant before assembly.
This document provides instructions for disassembling and assembling the rear axle of a M316C Wheeled Excavator. The disassembly procedure involves removing 23 components of the rear axle including the carrier housing, planetary gears, retaining rings, and hub. The assembly procedure describes installing these 23 components in reverse order and includes steps to measure clearances and install seals, bearings, and thrust washers correctly. Tools required are also listed.
The document provides instructions for disassembling and assembling the final drive carriers, hubs, and brakes of the rear axle of a M315D2 Wheeled Excavator. It lists the required tools and presents 23 steps for disassembly that include removing bolts, housings, gears, seals, and bearings. It then lists 27 steps for assembly that involve cleaning, lubricating, heating/cooling parts, and reinstalling components in reverse order while applying torque to specified values. Measurements are also taken to ensure proper brake clearance during assembly.
This document provides instructions for disassembling and assembling the swing drive of an excavator model M318C MH. It lists required tools and presents step-by-step procedures with illustrations. The disassembly process involves removing over 20 individual parts including plates, discs, pistons, seals, gears, and bearings. The assembly procedure lists the parts and provides instructions for installing components like bearings, seals, and gears in the proper order and orientation. Precautions are outlined regarding spring forces, bearing temperatures, lubrication, and torque specifications.
This document provides instructions for disassembling and assembling the swing drive of an M316C wheeled excavator. The disassembly procedure involves using various tools to remove 28 individual parts from the swing drive housing. The assembly procedure similarly uses tools to install the parts in reverse order, noting that bearings and seals must be heated or cooled as needed and lubricated before installation. Precise torques are specified for tightening critical nuts to properly set bearing preloads.
The document provides instructions for disassembling and assembling the main hydraulic pump of a M313D Wheeled Excavator. It lists 34 steps for disassembly, removing components like bolts, seals, springs, and bearings. For assembly, it lists 36 steps such as installing bearings, seals, rods, and calibrating components using tools and measurements to ensure proper lift-off limitation. Precise assembly is important to prevent contamination and ensure long component life.
The document provides instructions for disassembling and assembling the front axle of a M313D wheeled excavator. It lists required tools and gives step-by-step instructions to remove components such as the carrier housing, planetary gears, ring gear housing, brake discs, bearings and seals. Similarly, it provides detailed steps for reassembling these components in reverse order and notes precautions to take regarding pressurized fluids and spring forces. The overall document provides a technical service manual section on disassembling and assembling the front axle transmission.
The document provides instructions for disassembling a piston pump used in a wheeled excavator. It lists 49 steps to fully disassemble the pump and its components. These include removing bolts, hoses, gears, plates, valves, springs, pistons, seals, and other internal parts. Detailed illustrations accompany each step to show how to access and remove the individual parts in the correct order. Safety notices are included to warn of potential hazards like stored energy in springs.
This document provides instructions for disassembling and assembling the recoil spring on a 329D L excavator. It describes:
1. The required tools and sockets for disassembly and assembly.
2. The disassembly procedure which involves using a special recoil spring bench tool to safely compress the spring and remove components.
3. The assembly procedure which again uses the bench tool to compress the spring and measure its length during assembly. Proper spring length is critical.
This document provides assembly instructions for a hydraulic pump in 3 steps:
1. It describes 60 assembly steps to install components like seals, springs, pistons, and covers inside the pump housing.
2. It explains how to install the pump control assembly, adding more components like valves, links, and seals.
3. Finally, it specifies installing the completed pump control onto the pump housing and connecting fittings to finish assembly.
This document provides the installation procedure for a final drive on an excavator. It lists the required tools and parts. The procedure involves using lifting devices to position the final drive, applying anti-seize compound to bolts, and torquing the bolts to the specified values. The final drive is then removed from the lifting tools and the travel motor and track assembly are installed.
Caterpillar Cat 303.5E2CR Mini Hydraulic Excavator (Prefix DWD) Service Repai...ufuejkdkmdm
This service repair manual provides instructions for removing and installing inlet and exhaust valves, valve springs, valve guides, and valve seat inserts on a Caterpillar 303.5E2CR Mini Hydraulic Excavator. The document describes the required tools and provides step-by-step procedures that involve using a valve spring compressor to remove valves and springs safely while ensuring the piston is at top dead center. Technicians must clean and inspect all cylinder head components and replace any worn or damaged parts during reassembly.
1. This document provides assembly instructions for a 329DL excavator service repair manual, outlining 60 steps to assemble the main hydraulic pump.
2. The steps include installing various components like gaskets, bearings, seals, pistons, barrels, covers, and plates onto the pump housing in a specific order and orientation.
3. Tools and components like retaining rings, bolts, pins, springs, and covers are also installed onto the pump control and head assembly following illustrated diagrams.
Caterpillar Cat 303.5E2CR Mini Hydraulic Excavator (Prefix CR6) Service Repai...ufuejkdkmdm
1. The document provides instructions for installing and removing the governor, camshaft, fuel injection pump, and related components on a 303.5E2CR Mini Hydraulic Excavator.
2. The installation and removal procedures include positioning various brackets, gears, bearings and other parts on the governor and camshaft using presses and tools.
3. Instructions are also provided for cleaning parts, installing gasket shims, and connecting hoses when installing the fuel injection pump.
Caterpillar Cat 301.8C Mini Hydraulic Excavator (Prefix JSB) Service Repair M...ufuejkdkmdm
The document provides instructions for removing and disassembling various components of 301.6C and 301.8C mini hydraulic excavators, including the final drive and travel motor. The removal process involves draining fluids, disconnecting hoses, and removing bolts. Disassembly of the final drive and travel motor further requires removing retaining rings, springs, pins, seals and additional components using various specialized tools. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 301.8C Mini Hydraulic Excavator (Prefix JBB) Service Repair M...ufuejkdkmdm
The document provides instructions for removing and installing various components of 301.6C and 301.8C mini hydraulic excavators, including the recoil spring, front idler, hydraulic track adjusters, sprocket, and final drive and travel motor. The procedures describe draining fluids, disconnecting hoses, removing bolts and components, cleaning parts, and applying thread lock compound during reinstallation. Safety notices are included to wear protective equipment when compressing springs and contain fluids properly.
Caterpillar Cat 301.8 Mini Hydraulic Excavator (Prefix BFA) Service Repair Ma...ufuejkdkmdm
The document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by 3003 engines. The procedures describe disconnecting and removing components, cleaning surfaces, installing new seals or gaskets, and reconnecting or reinstalling components while following proper safety and contamination prevention measures.
Caterpillar Cat 301.8 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...ufuejkdkmdm
This document provides instructions for removing and installing various engine components on a 301.5-301.8 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, exhaust manifold, and inlet/exhaust valve springs. The procedures describe removing parts, cleaning components, installing new seals or gaskets, and tightening fasteners to the specified torques. Safety notices are included to warn technicians about containing fluids and preventing damage to parts. Required tools are listed for compressing valve springs during removal and installation.
Caterpillar Cat 301.6C Mini Hydraulic Excavator (Prefix JSB) Service Repair M...ufuejkdkmdm
The document provides instructions for removing and disassembling various components of 301.6C and 301.8C mini hydraulic excavators, including the final drive and travel motor. The removal process involves draining fluids, disconnecting hoses, and removing bolts. Disassembly of the final drive and travel motor further requires removing retaining rings, springs, pins, seals and additional components using various specialized tools. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 301.6 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...ufuejkdkmdm
This document provides instructions for removing and installing various engine components on a 301.5-301.8 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, exhaust manifold, and inlet/exhaust valve springs. The procedures describe removing parts, cleaning components, installing new seals or gaskets, and tightening fasteners to the specified torques. Safety notices are included to warn technicians about containing fluids and preventing damage to parts. Required tools are listed for compressing valve springs during removal and installation.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
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Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
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Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
2. FOREWORD
This manual covers the service procedures of the TOYOTA FORKLIFT
8FBET15~20/8FBEKT16,18/8FBMT15~20 series. Please use this manual for
providing quick, correct servicing of the corresponding forklift models.
This manual deals with the above models as of November 2010. Please understand
that disagreement can take place between the descriptions in the manual and actual
vehicles due to change in design and specifications. Any change or modifications
thereafter will be informed by Toyota Industrial Equipment Parts & Service News.
(Reference)
Repair manuals related to this manual are as follows:
TOYOTA INDUSTRIAL EQUIPMENT 8FBET15~20/8FBEKT16,18/
8FBMT15~20 REPAIR MANUAL (No. CE345)
TOYOTA INDUSTRIAL EQUIPMENT 8FBET15~20/8FBEKT16,18/
8FBMT15~20 NEW MODEL FEATURES (No. PE318)
7. 0-4
0-4
VEHICLE MODELS
3-Wheel Models
4-Wheel Models
FRAME NUMBER
Vehicle Model Load Capacity Control Method Voltage (V)
8FBET15 1.5 ton AC Microcomputer controller 48
8FBET16
8FBEKT16
1.6 ton ↑ ↑
8FBET18
8FBEKT18
1.8 ton ↑ ↑
8FBET20 2.0 ton ↑ ↑
Vehicle Model Load Capacity Control Method Voltage (V)
8FBMT15 1.5 ton AC Microcomputer controller 48
8FBMT16 1.6 ton ↑ ↑
8FBMT18 1.8 ton ↑ ↑
8FBMT20 2.0 ton ↑ ↑
Vehicle model Punching format Punching position
8FBET15 8FBET15 10011
8FBEKT16 8FBEKT16 10011
8FBEKT18 8FBEKT18 10011
8FBET16 8FBET16 10011
8FBET18 8FBET18 10011
8FBET20 8FBET20 10011
8FBMT15 8FBMT15 10011
8FBMT16 8FBMT16 10011
8FBMT18 8FBMT18 10011
8FBMT20 8FBMT20 10011
Punching Position
8. 0-5
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
E
HOW TO USE THIS MANUAL
EXPLANATION METHOD
1. Operation procedure
(1) The operation procedure is described in either pattern A or pattern B below.
Pattern A: Explanation of each operation step with illustration.
Pattern B: Explanation of operation procedure by indicating step numbers in one illustration, followed by
explanation of cautions and notes summarized as point operations.
Example of description in pattern B
DISASSEMBLY·INSPECTION·REASSEMBLY
Tightening torque unit T = N·m (kgf·cm) [ft·lbf]
Disassembly Procedure
1 Remove the cover. [Point 1]
2 Remove the bushing. [Point 2]
3 Remove the gear.
Point Operations
[Point 1]
Disassembly:
Put a match mark when removing the pump cover.
[Point 2]
Inspection:
Measure the bush inside diameter.
Limit: 19.12 mm (0.7528 in)
• Step Nos. are partially sometimes omitted in
illustrations.
• When a part requiring tightening torque
instruction is not indicated in the illustration,
the part name is described in the illustration
frame.
T = 46.1 to 48.1
(470 to 490)
[34.0 to 35.5]
à Operation explained later
Ã
Explanation of key point for operation with an illustration
9. 0-6
0-6
2. How to read component figures
(1) The component figures use the illustration in the parts catalog
for the vehicle model. Please refer to the catalog to check the
part name.
3. Matters omitted from this manual
(1) This manual omits descriptions of the following jobs, but perform them in actual operation:
(a) Cleaning and washing of removed parts as required
(b) Visual inspection (partially described)
TERMINOLOGY
Caution:
Important matters, negligence of which may cause accidents. Be sure to observe them.
Note:
Important items, negligence of which may cause accidents, or matters in operating procedure which require
special attention.
Standard: Value showing the allowable range in inspection or adjustment
Limit: The maximum or minimum value allowed in inspection or adjustment.
ABBREVIATIONS
Abbreviation Meaning Abbreviation Meaning
ASSY Assembly SAE Society of Automotive Engineers (USA)
ATT Attachment SAS System of active stability
LH Left hand SST Special service tool
L/ Less STD Standard
OPT Option T= Tightening torque
O/S Oversize {{T Number of teeth ({{T)
PS Power steering U/S Undersize
RH Right hand W/ With
(Example)
3201
Parts catalog
FIG number
13. 6-5
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
E
DRIVE UNIT ASSY
REMOVAL·INSTALLATION
T=N·m (kgf·cm) [ft·lbf]
Removal Procedure
1. Jack up the vehicle and remove the front wheels. [Point 1]
2. Drain the gear oil. [Point 2]
3. Remove the front axle hub. [Point 3]
4. Remove the drive unit ASSY.
Installation Procedure
The installation procedure is the reverse of the removal procedure.
Type and quantity of gear oil:
Type of grease:
Type
STD
ATF type T-4
Cold storage type
Quantity 0.43 l (0.11 US gal)
STD
MP grease
Cold storage type
4
3
25 (255) [18.4]
30 to 45
(306 to 459)
[21.3 to 33.2]
117.6 to 196
(1,200 to 2,000)
[86.8 to 144.7]
14. 6-6
6-6
Point Operations
[Point 1]
Removal:
Always jack up the vehicle at the jack-up point. Jacking up the
vehicle at other location is very dangerous.
Always support the load of jacked-up vehicle with wooden
blocks at specified points.
[Point 2]
Installation:
After installation, fill hypoid gear oil till the specified level.
A=10 mm (0.39 in) or less
[Point 3]
Removal:
SST 09950-76014-71 (09950-40011)
Inspection:
Measure the front axle hub starting force.
[Point 4]
Installation:
For installation, apply gasket sealant to the mating face with
the drive unit. Be sure to remove the grease on the face.
Selant: 08826-76002-71 (08826-00080)
A
SST
Models Standard
8FBET, 8FBMT
27.2 to 62.9 (2.8 to 6.4)
[6.0 to 14.1]
15. 6-7
DISASSEMBLY·INSPECTION·REASSEMBLY
T=N·m (kgf·cm) [ft·lbf]
Disassembly Procedure
1. Remove the front axle hub. (See page 6-5)
2. Remove the mission cover.
3. Remove the internal gear. [Point 1]
4. Remove the idle gear bearing. [Point 2]
5. Remove the planetary gear. [Point 3]
6. Remove the axle shaft bearing. [Point 4]
7. Remove the front axle hub bearing. [Point 5]
8. Remove the coller. [Point 6]
9. Remove the outer race and inner race. [Point 7]
Reassembly Procedure
1. Install the idle gear bearing. [Point 8]
2. Install the planetary gear.
3. Install the axle shaft bearing. [Point 9]
4. Install the internal gear.
5. Measure the backlash of planetary gear. [Point 10]
6. Install the outer race and inner race. [Point 11]
7. Install the outer seal. [Point 12]
8. Install the axle hub. [Point 13]
9. Install the axle shaft. [Point 14]
10. Install the coller. [Point 15]
11. Adjustment preload torque of axle hub. [Point 16]
12. Staking of axle lock nut. [Point 17]
13. Install the axle hub cap. [Point 18]
14. Install the drive unit ASSY. (See page 6-5) [Point 19]
4
4
3
5
1
8
7
9
2
9
6
25 (255) [18.4]
30 to 45
(306 to 459)
[21.3 to 33.2]
16. 6-8
6-8
Point Operations
[Point 1]
Disassembly:
Use the SST to remove the internal gear.
SST 09950-76014-71 (09950-40011) ........ (1)
09950-76019-71 (09950-60020) ........ (2)
[Point 2]
Disassembly:
1. Use the SST to remove the inner bearing.
SST 09950-76014-71 (09950-40011) ........ (1)
09950-76018-71 (09950-60010) ........ (2)
2. Use the SST to remove the outer bearing.
SST 09950-76014-71 (09950-40011) ........ (1)
09950-76018-71 (09950-60010) ........ (2)
[Point 3]
Disassembly:
Use the SST to remove the planetary gear.
SST 09905-76002-71 (09905-00012)
[Point 4]
Disassembly:
Use the SST and hand press to remove the axle shaft bearing.
SST 09420-23002-71
SST (1)
SST (2)
SST (2)
SST (1)
SST (2)
SST (1)
SST
SST
17. 6-9
[Point 5]
Disassembly:
Use the SST and hand press to remove the axle hub bearing.
SST 09420-23002-71
[Point 6]
Disassembly:
Use the SST to remove the coller.
SST 09700-30200-71
[Point 7]
Disassembly:
1. Use the SST to remove the outer race.
SST 09700-30200-71
2. Use the SST to remove the inner race.
SST 09700-30200-71
SST
SST
SST
SST
18. 6-10
6-10
[Point 8]
Reassembly:
1. Use the SST to install the inner bearing.
SST 09411-41800-71
2. Use the SST to install the outer bearing.
SST 09223-76005-71 (09223-46011)
[Point 9]
Reassembly:
Use the SST to install the axle shaft bearing.
SST 09410-26600-71
[Point 10]
Inspection:
Measure the backlash of the planetary gear, idle gear and ring
gear.
Standard: 0.2mm (0.008 in.) or less
SST
SST
SST
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20. 6-11
[Point 11]
Reassembly:
1. Use the SST to install the inner race.
SST 09331-13240-71................................. (1)
09950-76020-71 (09950-70010) ........ (2)
2. Use the SST to install the outer race.
SST 09331-13240-71................................. (1)
09950-76020-71 (09950-70010) ........ (2)
[Point 12]
Reassembly:
Use the SST to install the oil seal.
SST 09700-30200-71
Note:
Drive in an oil seal up to the position shown in the figure on
the left.
Standard A: 3.5 ± 0.5 mm (0.14 ± 0.02 in.)
SST (2)
SST (1)
SST (2)
SST (1)
SST
A
21. 6-12
6-12
[Point 13]
Reassembly:
Before mounting the axle hub, apply MP grease to the portions
shown in the figure.
SST 09420-13130-71
Note:
Be careful not to allow SST to touch the inner or outer race of
the bearing.
1. Use the SST and hand press to install the axle hub.
SST 09420-13130-71................................. (1)
09950-76019-71 (09950-60020) ........ (2)
[Point 14]
Reassembly:
1. Before mounting the axle hub, apply MP grease to the portions
shown in the figure.
2. Install the washer and hub nut.
[Point 15]
Reassembly:
1. Use the SST to Install the coller.
SST 09700-30200-71
Standard A: 0.5 mm (0.02 in.)
MP gease
SST
SST (2)
SST (1)
MP gease
SST
A
+0
- 0.5
+0
- 0.02
22. 6-13
[Point 16]
Inspection:
1. Tighten the hub nut to 36.5 N·m (372 kgf·cm) [27 ft·lbf].
2. Turn the hub nut 4 or 5 turns to break in the bearing.
3. Tighten the hub nut to 215 N·m (2,193 kgf·cm) [159ft·bf].
4. Turn the hub nut 4 or 5 turns to break in the bearing.
5. Measure the starting power with a spring scale. Adjust the hub
nut to bring the starting power into the standard range.
Standard: 27.2 to 62.9 N (2.8 to 6.4 kg) [6.17 to 14.1 lbf]
Note:
• Perform these measurements without mounting either the
internal gear or the retainer.
• If the starting power is outside the standard range, make
an adjustment with a shim.
• When loosing the hub nut, first loose it a little more than
necessary by hammering the hub lightly, and then turn it
in the tightening direction to adjust the tightness.
[Point 17]
Reassembly:
Caulk the hub nut with a pin punch and a chisel.
Limit: A: 1mm (0.04 in.) or less
B: Approx. 5 mm (0.2 in.)
Note:
To avoid cracking, bend the edge carefully around the corner.
[Point 18]
Reassembly:
1. Apply MP grease to the portions shown in the figure.
2. Press-fit the hub cap to the position shown in the figure.
Limit A: 0.5 mm (0.02 in.)
[Point 19]
Installation:
For installation, apply gasket sealant to the mating face with
the drive unit. Be sure to remove the grease on the face.
Selant: 08826- 76002-71 (08826-00080)
Note:
• Be sure to apply grease from the starting point in the
direction shown by the arrow.
• Pay attention to not dirty the screws with red paste.
B
A
A
MP grease
+0
- 0.5
+0
- 0.02