This service manual provides information for troubleshooting, testing, and repairing major systems and components of the Reelmaster 5010 series turf maintenance machines, including the 5210, 5410, 5510, and 5610 models. It covers the diesel engine, hydraulic system, electrical system, chassis, cutting units, and optional groomer. Safety must be followed when operating or servicing the machine, such as wearing protective equipment and relieving hydraulic pressure before disconnecting lines.
Toro reelmaster 5210 mower service repair manualfujdjjjskekeme
This service manual provides information for troubleshooting, testing, and repairing major systems and components of the Reelmaster 5010 series mowers, including the 5210, 5410, 5510, and 5610 models. It covers the product records, maintenance, Kubota diesel engine, hydraulic system, electrical system, chassis, cutting units, and groomer. Safety instructions are provided at the beginning to ensure safe operation, maintenance, and repair of the mowers.
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This service manual provides information for technicians to troubleshoot, test, and repair major systems on the Toro Groundsmaster 4000-D utility vehicle. It includes chapters covering safety, product records and maintenance, the Kubota diesel engine, hydraulic system, electrical system, axles/brakes, chassis, and cutting units. Technicians should refer to operator's manuals for operating instructions and to parts catalogs for replacement parts.
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This document is a service manual for the Groundsmaster 4500-D and 4700-D. It contains information for troubleshooting, testing, and repairing major systems and components. Safety is the primary focus of Chapter 1, which provides instructions on safe operation, maintenance, and service of the machines. It emphasizes reading manuals, keeping guards in place, fuel safety, and relieving hydraulic pressure before maintenance.
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This document is a service manual for the Groundsmaster 4300-D that provides information for troubleshooting, testing, and repairing major systems and components. It directs technicians to refer to the operator's manual for operating instructions and contains chapters covering safety, product records and maintenance, the Kubota diesel engine, hydraulic and electrical systems, the chassis, cutting decks, and foldout drawings. Safety is the primary focus, with instructions regarding safe operation, maintenance, and service of the machine.
Toro groundsmaster 5910 service repair manualfujskekfmsme
This service manual provides information for technicians to troubleshoot, test, and repair major systems on the Groundsmaster 5900 and 5910 turf maintenance machines. It contains chapters covering safety, product records, maintenance, diesel engine, hydraulic system, electrical system, axles/planetary gears, brakes, cutting decks, chassis, operator cab, and foldout drawings. Technicians are instructed to follow all safety procedures when servicing the machine.
Toro reelmaster 5410 mower service repair manualfuekdksmemm
This service manual provides information for technicians to troubleshoot, test, and repair major systems and components of the Reelmaster 5010 series mowers, including the 5210, 5410, 5510, and 5610 models. It covers safety instructions, product records and maintenance requirements, specifications and repairs for systems like the Kubota diesel engine, hydraulic system, electrical system, chassis, cutting units, and optional groomer. Technicians should refer to the operator's manuals for additional operating and maintenance instructions.
Toro reelmaster 5510 mower service repair manualfksuekdjsekmmd
The document is a service manual for the Reelmaster 5010 series that provides information for troubleshooting, testing, and repairing major systems and components. It contains chapters covering safety, product records and maintenance, the Kubota diesel engine, the hydraulic system, electrical system, chassis, cutting units, groomer, and foldout drawings. The preface directs the user to operator's manuals for operating instructions and notes the purpose is to provide service technicians with repair information.
Toro reelmaster 5210 mower service repair manualfujdjjjskekeme
This service manual provides information for troubleshooting, testing, and repairing major systems and components of the Reelmaster 5010 series mowers, including the 5210, 5410, 5510, and 5610 models. It covers the product records, maintenance, Kubota diesel engine, hydraulic system, electrical system, chassis, cutting units, and groomer. Safety instructions are provided at the beginning to ensure safe operation, maintenance, and repair of the mowers.
Toro groundsmaster 4000 d service repair manualufjjjskekemme
This service manual provides information for technicians to troubleshoot, test, and repair major systems on the Toro Groundsmaster 4000-D utility vehicle. It includes chapters covering safety, product records and maintenance, the Kubota diesel engine, hydraulic system, electrical system, axles/brakes, chassis, and cutting units. Technicians should refer to operator's manuals for operating instructions and to parts catalogs for replacement parts.
Toro reelmaster 7000 mower service repair manualdhjfjkmmmde
This document is the service manual for the Reelmaster 7000. It provides technicians with information to troubleshoot, test, and repair major systems and components of the Reelmaster 7000. It contains chapters covering safety, product records and maintenance, the Kubota diesel engine, hydraulic system, electrical system, axles and brakes, cutting units, and foldout drawings. Safety must be followed to prevent injury when operating or servicing the machine.
This document is a service manual for the Groundsmaster 4500-D and 4700-D. It contains information for troubleshooting, testing, and repairing major systems and components. Safety is the primary focus of Chapter 1, which provides instructions on safe operation, maintenance, and service of the machines. It emphasizes reading manuals, keeping guards in place, fuel safety, and relieving hydraulic pressure before maintenance.
Toro groundsmaster 4300 d service repair manualfujskekfmsme
This document is a service manual for the Groundsmaster 4300-D that provides information for troubleshooting, testing, and repairing major systems and components. It directs technicians to refer to the operator's manual for operating instructions and contains chapters covering safety, product records and maintenance, the Kubota diesel engine, hydraulic and electrical systems, the chassis, cutting decks, and foldout drawings. Safety is the primary focus, with instructions regarding safe operation, maintenance, and service of the machine.
Toro groundsmaster 5910 service repair manualfujskekfmsme
This service manual provides information for technicians to troubleshoot, test, and repair major systems on the Groundsmaster 5900 and 5910 turf maintenance machines. It contains chapters covering safety, product records, maintenance, diesel engine, hydraulic system, electrical system, axles/planetary gears, brakes, cutting decks, chassis, operator cab, and foldout drawings. Technicians are instructed to follow all safety procedures when servicing the machine.
Toro reelmaster 5410 mower service repair manualfuekdksmemm
This service manual provides information for technicians to troubleshoot, test, and repair major systems and components of the Reelmaster 5010 series mowers, including the 5210, 5410, 5510, and 5610 models. It covers safety instructions, product records and maintenance requirements, specifications and repairs for systems like the Kubota diesel engine, hydraulic system, electrical system, chassis, cutting units, and optional groomer. Technicians should refer to the operator's manuals for additional operating and maintenance instructions.
Toro reelmaster 5510 mower service repair manualfksuekdjsekmmd
The document is a service manual for the Reelmaster 5010 series that provides information for troubleshooting, testing, and repairing major systems and components. It contains chapters covering safety, product records and maintenance, the Kubota diesel engine, the hydraulic system, electrical system, chassis, cutting units, groomer, and foldout drawings. The preface directs the user to operator's manuals for operating instructions and notes the purpose is to provide service technicians with repair information.
Hyster d470 (n30 zdr) forklift service repair manualufsjefkskeme
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- Key components that can be repaired include the front frame panels, operator compartment cover, drive unit compartment door, various pads, and caster wheel cover. Instructions are provided for removing and installing these parts.
- Load wheel removal instructions include removing the nut, washers, axle bolt, and then pressing or tapping the bearings and axle sleeves from the load wheels using a soft punch and hammer to avoid damage.
Hyster c108 (e3.00 xl europe) forklift service repair manualufsjefkskeme
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Cummins onan generator set with power command 3100 controller model (dfcb ) s...ufsjefkskeme
This document is a service manual that provides information for troubleshooting and servicing generator sets and their components. It includes sections on control operation, circuit boards and modules, troubleshooting, control service and calibration, servicing the generator, day tank fuel transfer pumps, optional enclosure fuel tank systems, and wiring diagrams. The manual provides technical specifications and instructions for maintenance and repair of generator sets and PowerCommand control systems.
Toro reelmaster 6700 d (peugeot engine) mower service repair manualufsjefkskeme
This document provides safety instructions for servicing the Reelmaster 6500-D and 6700-D. It outlines key safety practices including wearing protective equipment, reading manuals thoroughly before operating equipment, keeping children away from the area, avoiding distractions while operating, and handling fuel carefully. The instructions emphasize engaging safety devices, avoiding loose clothing near moving parts, and removing debris from the operating area.
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This document is a service manual that provides information for troubleshooting and servicing generator sets and their components. It includes sections on control operation, circuit boards and modules, troubleshooting, control service and calibration, servicing the generator, day tank fuel transfer pumps, optional enclosure fuel tank systems, and wiring diagrams. The manual provides technical specifications and maintenance procedures for various generator set parts.
Cummins onan dqca generator set with qsk23 g3 engine and power command 2100 c...ufsjefkskeme
This document is a service manual that provides instructions for servicing generator sets with model numbers DQCA-DQCC that use a QSK23G3 engine and PowerCommand 2100 controller. It contains sections on control operation, circuit boards and modules, troubleshooting, control adjustment and service, servicing the generator, an optional enclosure fuel tank system, and wiring diagrams. The manual provides technical specifications and step-by-step instructions for maintenance and repair work.
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This document provides a service manual for the Hydroject 3000/4000 water injection system. It contains information for troubleshooting, testing, repairing and maintaining the system. The manual instructs technicians to refer to the operator's manual for operating instructions and safety guidelines. It also details the various systems of the Hydroject, including the engine, hydraulics, electrical and water systems. Each chapter provides specifications, diagrams, troubleshooting steps, repair procedures and notes on safety.
Case sv280 tier 4 b (final) alpha series skid steer loader service repair manualufsjefkskeme
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Case sr270 tier 4b (final) alpha series skid steer loader service repair manu...ufsjefkskeme
This service manual provides information on servicing and repairing the SR270, SV340, TR340, and TV380 skid steer loaders and compact track loaders. It covers the engine, fuel system, cooling system, lubrication system, power coupling, front and rear axles, hydrostatic drive, brakes, hydraulic systems, frames, wheels, tracks, cab climate control, electrical systems, front loader and bucket, platform, cab, bodywork, and decals. The manual includes introduction sections on safety, fluids, specifications, identification, and basic instructions for servicing. It provides exploded views and specifications for replacement parts.
Case sr160 tier 4 b (final) alpha series skid steer loader service repair manualufsjefkskeme
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Kawasaki kbh48 a trimmer brushcutter service repair manualufsjefkskeme
This document provides information for servicing trimmer and brushcutter engines produced by Kawasaki Heavy Industries, including model numbers and manuals. It lists abbreviations commonly found in service manuals and contains sections on emission control systems, forewords, and general information on proper servicing techniques. Safety and proper procedure are emphasized.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Hyster d470 (n30 zdr) forklift service repair manualufsjefkskeme
- The document provides repair instructions for various components on a forklift truck frame, including covers, panels, and plates, load wheels, and general safety warnings.
- Key components that can be repaired include the front frame panels, operator compartment cover, drive unit compartment door, various pads, and caster wheel cover. Instructions are provided for removing and installing these parts.
- Load wheel removal instructions include removing the nut, washers, axle bolt, and then pressing or tapping the bearings and axle sleeves from the load wheels using a soft punch and hammer to avoid damage.
Hyster c108 (e3.00 xl europe) forklift service repair manualufsjefkskeme
This document provides information about steering systems for electric lift trucks. It describes the components of power steering and power steering with on-demand systems. The key components are the steering wheel, optical encoder, activator, steering control unit, steering pump motor, steering pump, and hydraulic steering motor or steering cylinder. It also provides repair instructions for components like the steering wheel and column assembly.
Cummins onan generator set with power command 3100 controller model (dqab ) s...ufsjefkskeme
This document is a service manual that provides information for troubleshooting and servicing generator sets that use PowerCommand 3100 controllers. It contains sections on control operation, circuit boards and modules, troubleshooting, control service and calibration, servicing the generator, day tank fuel transfer pumps, optional enclosure fuel tank systems, and wiring diagrams. The manual provides technical specifications and instructions for maintenance and repairs.
Cummins onan generator set with power command 3100 controller model (dfcb ) s...ufsjefkskeme
This document is a service manual that provides information for troubleshooting and servicing generator sets and their components. It includes sections on control operation, circuit boards and modules, troubleshooting, control service and calibration, servicing the generator, day tank fuel transfer pumps, optional enclosure fuel tank systems, and wiring diagrams. The manual provides technical specifications and instructions for maintenance and repair of generator sets and PowerCommand control systems.
Toro reelmaster 6700 d (peugeot engine) mower service repair manualufsjefkskeme
This document provides safety instructions for servicing the Reelmaster 6500-D and 6700-D. It outlines key safety practices including wearing protective equipment, reading manuals thoroughly before operating equipment, keeping children away from the area, avoiding distractions while operating, and handling fuel carefully. The instructions emphasize engaging safety devices, avoiding loose clothing near moving parts, and removing debris from the operating area.
Cummins onan generator set with power command 3100 controller model (dfac) se...ufsjefkskeme
This document is a service manual that provides information for troubleshooting and servicing generator sets and their components. It includes sections on control operation, circuit boards and modules, troubleshooting, control service and calibration, servicing the generator, day tank fuel transfer pumps, optional enclosure fuel tank systems, and wiring diagrams. The manual provides technical specifications and maintenance procedures for various generator set parts.
Cummins onan dqca generator set with qsk23 g3 engine and power command 2100 c...ufsjefkskeme
This document is a service manual that provides instructions for servicing generator sets with model numbers DQCA-DQCC that use a QSK23G3 engine and PowerCommand 2100 controller. It contains sections on control operation, circuit boards and modules, troubleshooting, control adjustment and service, servicing the generator, an optional enclosure fuel tank system, and wiring diagrams. The manual provides technical specifications and step-by-step instructions for maintenance and repair work.
Toro hydroject 4000 service repair manualufsjefkskeme
This document provides a service manual for the Hydroject 3000/4000 water injection system. It contains information for troubleshooting, testing, repairing and maintaining the system. The manual instructs technicians to refer to the operator's manual for operating instructions and safety guidelines. It also details the various systems of the Hydroject, including the engine, hydraulics, electrical and water systems. Each chapter provides specifications, diagrams, troubleshooting steps, repair procedures and notes on safety.
Case sv280 tier 4 b (final) alpha series skid steer loader service repair manualufsjefkskeme
This document is a service manual that covers safety procedures, specifications, repair and maintenance instructions for Case Construction skid steer loaders and compact track loaders, including the SR210, SR240, SV280, TR270, and TR310 models. It addresses topics like the engine, fuel system, exhaust system, cooling system, lubrication system, hydraulic systems, electrical systems, cab components, and more. Safety is emphasized, and qualified service personnel following the proper procedures outlined in this manual are responsible for repairs.
Case sr270 tier 4b (final) alpha series skid steer loader service repair manu...ufsjefkskeme
This service manual provides information on servicing and repairing the SR270, SV340, TR340, and TV380 skid steer loaders and compact track loaders. It covers the engine, fuel system, cooling system, lubrication system, power coupling, front and rear axles, hydrostatic drive, brakes, hydraulic systems, frames, wheels, tracks, cab climate control, electrical systems, front loader and bucket, platform, cab, bodywork, and decals. The manual includes introduction sections on safety, fluids, specifications, identification, and basic instructions for servicing. It provides exploded views and specifications for replacement parts.
Case sr160 tier 4 b (final) alpha series skid steer loader service repair manualufsjefkskeme
This document provides instructions for removing the engine from SR130 and SR160 skid steer loaders with Tier 4 engines. The key steps include draining fluids, removing radiator, oil cooler, fan, muffler, intake tube, air cleaner housing, hoses, wires for glow plugs, starter, alternator, senders, and disconnecting batteries before removing engine mounting bolts and sliding engine from the vehicle. Safety precautions are provided to relieve pressure before disconnecting lines and ensure all movement has stopped before servicing.
Kawasaki kbh48 a trimmer brushcutter service repair manualufsjefkskeme
This document provides information for servicing trimmer and brushcutter engines produced by Kawasaki Heavy Industries, including model numbers and manuals. It lists abbreviations commonly found in service manuals and contains sections on emission control systems, forewords, and general information on proper servicing techniques. Safety and proper procedure are emphasized.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
EV Charging at MFH Properties by Whitaker JamiesonForth
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Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
EV Charging at Multifamily Properties by Kevin Donnelly
Toro reelmaster 5610 mower service repair manual
1. Part No. 06148SL (Rev. A)
Service Manual
ReelmasterR 5210/5410/5510/5610
Preface
The purpose of this publication is to provide the service
technician with information for troubleshooting, testing,
and repair of major systems and components on the
Reelmaster 5010 series: the 5210, 5410, 5510 and
5610.
REFER TO THE TRACTION UNIT AND CUTTING
UNIT OPERATOR’S MANUALS FOR OPERATING,
MAINTENANCE AND ADJUSTMENT INSTRUC-
TIONS. Space is provided in Chapter 2 of this book to
insert the Operator’s Manuals and Parts Catalogs for
your machine. Replacement Operator’s Manuals are
available on the internet at www.toro.com or by sending
complete Model and Serial Number to:
The Toro Company
Attn. Technical Publications
8111 Lyndale Avenue South
Minneapolis, MN 55420
The Toro Company reserves the right to change product
specifications or this publication without notice.
This safety symbol means DANGER, WARNING,
or CAUTION, PERSONAL SAFETY INSTRUC-
TION. When you see this symbol, carefully read
the instructions that follow. Failure to obey the
instructions may result in personal injury.
NOTE: A NOTE will give general information about the
correct operation, maintenance, service, testing or re-
pair of the machine.
IMPORTANT: The IMPORTANT notice will give im-
portant instructions which must be followed to pre-
vent damage to systems or components on the
machine.
E The Toro Company -- 2006, 2007
4. Reelmaster 5010 SeriesPage 1 -- 2Safety
Safety Instructions
Reelmaster machines meet or exceed safety standard
specifications when weights are installed according to
information in the Traction Unit Operator’s Manual. Al-
though hazard control and accident prevention are par-
tially dependent upon the design and configuration of
the machine, these factors are also dependent upon the
awareness, concern and proper training of the person-
nel involved in the operation, transport, maintenance
and storage of the machine. Improper use or mainte-
nance of the machine can result in injury or death. To re-
duce the potential for injury or death, comply with the
following safety instructions.
To reduce the potential for injury or death,
comply with the following safety instructions.
WARNING
Before Operating
1. Review and understand the contents of the Opera-
tor’s Manuals and Operator Training DVD before start-
ing and operating the machine. Become familiar with the
controls and know how to stop the machine and engine
quickly. A replacement Operator’s Manual is available
on the Internet at www.Toro.com or by sending the com-
plete model and serial number to:
The Toro Company
Attn. Technical Publications
8111 Lyndale Avenue South
Bloomington, Minnesota 55420--1196
2. Keep all shields, safety devices and decals in place.
If a shield, safety device or decal is defective, illegible
or damaged, repair or replace it before operating the
machine. Also tighten any loose nuts, bolts or screws to
ensure machine is in safe operating condition.
3. Assure interlock switches are adjusted correctly so
engine cannot be started unless traction pedal is in
NEUTRAL and PTO switch is OFF (disengaged).
4. Since diesel fuel is highly flammable, handle it care-
fully:
A. Store fuel in containers specifically designed for
this purpose.
B. Do not remove machine fuel tank cap while en-
gine is hot or running.
C. Do not smoke while handling fuel.
D. Fill fuel tank outdoors and only to within an inch of
the top of the tank, not the filler neck. Do not overfill.
E. Replace fuel tank and fuel container capssecure-
ly after refueling machine.
F. If fuel is spilled, do not attempt to start the engine
but move the machine away from the area of spill-
age. Avoid creating any source of ignition until fuel
vapors have dissipated. Wipe up any spilled fuel.
While Operating
1. Sit on the seat when starting and operating the ma-
chine.
2. Before starting the engine:
A. Apply the parking brake.
B. Make sure the traction pedal is in NEUTRAL and
the PTO switch is OFF (disengaged).
C. After engine is started, release parking brake and
keep foot off traction pedal. Machine must not move.
If movement is evident, the traction pedal linkage is
adjusted incorrectly; therefore, shut engine off and
adjust traction pedal linkage until machine does not
move when traction pedal is released (see Traction
Unit Operator’s Manual).
3. Do not run engine in a confined area without ade-
quate ventilation. Exhaust fumes are hazardous and
could possibly be deadly.
4. Do not touch engine, radiator or exhaust system
while engine is running or soon after it is stopped. These
areas could be hot enough to cause burns.
5. Before getting off the seat:
A. Ensure that traction pedal is in NEUTRAL.
B. Lower and disengage cutting units and wait for all
movement to stop.
C. Set parking brake.
D. Stop engine and remove key from ignition switch.
5. Reelmaster 5010 Series Page 1 -- 3 Safety
6. Anytime the machine is parked (short or long term),
the cutting units should be lowered to the ground. This
relieves pressure from the hydraulic lift circuit and elimi-
nates the risk of the cutting units unexpectedly lowering
to the ground.
7. Do not park on slopes unless wheels are chocked or
blocked.
Maintenance and Service
1. Before servicing or making adjustments, lower cut-
ting units, stop engine, apply parking brake and remove
key from the ignition switch.
2. Make sure machine is in safe operating condition by
keeping all nuts, bolts and screws tight.
3. Never store the machine or fuel container inside
where there is an open flame, such as neara waterheat-
er or furnace.
4. Make sure all hydraulic line connectors are tight, and
all hydraulic hoses and lines are in good condition be-
fore applying pressure to the hydraulic system.
5. Keep body and hands away from pin hole leaks in hy-
draulic lines that eject high pressure hydraulic fluid. Use
cardboard or paper to find hydraulic leaks. Hydraulic
fluid escaping under pressure can penetrate skin and
cause injury. Fluid accidentally injected into the skin
must be surgically removed within a few hours by a doc-
tor familiar with this form of injury or gangrene may re-
sult.
6. Before disconnecting or performing any work on the
hydraulic system, all pressure in the system must be re-
lieved by using all of the hydraulic controls (see Reliev-
ing Hydraulic Pressure in the General Information
section of Chapter 4 -- Hydraulic System).
7. Use care when checking or servicing the cutting
units. Wear gloves and use caution when servicing
them.
8. To reduce potential fire hazard, keep engine area
free of excessive grease, grass, leaves and dirt. Clean
protective screen on machine frequently.
9. If engine must be running to perform maintenance or
to make an adjustment, keep hands, feet, clothing and
other parts of the body away from the cutting units and
other moving parts. Keep bystanders away.
10.Do not overspeed the engine by changing governor
setting. To assure safety and accuracy, check maximum
engine speed with a tachometer.
11.Shut engine off before checking or adding oil to the
crankcase.
12.Disconnect battery before servicing the machine.
Disconnect negative battery cable first and positive
cable last. If battery voltage is required for troubleshoot-
ing or test procedures, temporarily connect the battery.
Reconnect positive battery cable first and negative
cable last.
13.Battery acid is poisonous and can cause burns.
Avoid contact with skin, eyes and clothing. Protect your
face, eyes and clothing when working with a battery.
14.Battery gases can explode. Keep cigarettes, sparks
and flames away from the battery.
15.When changing attachments, tires or performing
other service, use correct blocks, hoists and jacks.
Make sure machine is parked on a solid level floor such
as a concrete floor. Prior to raising the machine, remove
any attachments that may interfere with the safe and
proper raising of the machine. Always chock or block
wheels. Use jack stands or appropriate load holding de-
vices to support the raised machine. If the machine is
not properly supported, the machine may move or fall,
which may result in personal injury (see Jacking Instruc-
tions in this section).
16.If major repairs are ever needed or assistance is de-
sired, contact an Authorized Toro Distributor.
17.If welding on the machine is necessary, disconnect
the negative battery cable to prevent electrical system
damage.
18.At the time of manufacture, the machine conformed
to the safety standards for riding mowers. To assure op-
timum performance and continued safety certification of
the machine, use genuine Toro replacement parts and
accessories. Replacement parts and accessories made
by other manufacturers may result in non-conformance
with the safety standards, and the warranty may be
voided.
Safety
6. Reelmaster 5010 SeriesPage 1 -- 4Safety
Jacking Instructions
When changing attachments, tires or perform-
ing other service, use correct blocks, hoists
and jacks. Make sure machine is parked on a
solid, level surface such as a concrete floor.
Prior to raising machine, remove any attach-
ments that may interfere with the safe and
proper raising of the machine. Always chock
or block wheels. Use jack stands or other ap-
propriate load holding devices to support the
raised machine. If the machine is not properly
supported, the machine may move or fall,
which may result in personal injury.
CAUTION
Front End Jacking (Fig. 1)
1. Apply parking brake and chock both rear tires to pre-
vent the machine from moving.
2. Position jack securely under the frame axle tube, just
to the inside of the front wheel.
3. Jack front of machine off the ground.
4. Position jack stands under the frame as close to the
wheel as possible to support the machine.
Rear End Jacking (Fig. 2)
1. The preferred method of lifting the rear end of the
machine is as follows:
A. Apply parking brake and chock both front tires to
prevent the machine from moving.
B. Secure a chain fall or hoist to the tie down rod on
the rear of the frame.
C. Lift rear of machine off the ground.
D. Position jack stands under the frame to support
the machine.
2. If the rear of the machine cannot be lifted as above:
A. Apply parking brake and chock both front tires to
prevent the machine from moving.
A. Place jack securely at the center of the rear axle
under the axle pivot bracket. Jack rear of machine off
the ground.
B. Position jack stands under the frame to support
the machine.
Figure 1
1. Front wheel 2. Front jacking point
1
2
Figure 2
1. Rear wheel
2. Tie down rod
3. Jack stand location
2
3
1
7. Reelmaster 5010 Series Page 1 -- 5 Safety
Safety and Instruction Decals
Numerous safety and instruction decals are affixed to
the traction unit and the cutting unitsof yourReelmaster.
If any decal becomes illegible or damaged, install a new
decal. Part numbers for decals are listed in your Part
Catalogs. Order replacement decals from your Autho-
rized Toro Distributor.
Safety
8. Reelmaster 5010 Series Page 2 -- 1 Product Records and Maintenance
Chapter 2
Product Records and Maintenance
Table of Contents
PRODUCT RECORDS 1. . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EQUIVALENTS AND CONVERSIONS 2. . . . . . . . . . .
Decimal and Millimeter Equivalents 2. . . . . . . . . . . .
U.S. to Metric Conversions 2. . . . . . . . . . . . . . . . . . .
TORQUE SPECIFICATIONS 3. . . . . . . . . . . . . . . . . . . .
Fastener Identification 3. . . . . . . . . . . . . . . . . . . . . . .
Standard Torque for Dry, Zinc Plated and
Steel Fasteners (Inch Series) 4. . . . . . . . . . . . . . .
Standard Torque for Dry, Zinc Plated and
Steel Fasteners (Metric Series) 5. . . . . . . . . . . . . .
Other Torque Specifications 6. . . . . . . . . . . . . . . . . .
Conversion Factors 6. . . . . . . . . . . . . . . . . . . . . . . . . .
Product Records
Insert Operator’s Manuals and Parts Catalogs for your
Reelmaster at the end of this chapter. Additionally, if any
optional equipment or accessories have been installed
to your machine, insert the Installation Instructions, Op-
erator’s Manuals and Parts Catalogs for those options
at the end of this chapter.
Maintenance
Maintenance procedures and recommended service in-
tervals for your Reelmaster are covered in the Traction
Unit and Cutting Unit Operator’s Manuals. Refer to
those publications when performing regular equipment
maintenance.
ProductRecords
andMaintenance
10. Reelmaster 5010 Series Page 2 -- 3 Product Records and Maintenance
Torque Specifications
Recommended fastener torque values are listed in the
following tables. For critical applications, as determined
by Toro, either the recommended torque or a torque that
is unique to the application is clearly identified and spe-
cified in this Service Manual.
These Torque Specifications for the installation and
tightening of fasteners shall apply to all fasteners which
do not have a specific requirement identified in this Ser-
vice Manual. The following factors shall be considered
when applying torque: cleanliness of the fastener, use
of a thread sealant (e.g. Loctite), degree of lubrication
on the fastener, presence of a prevailing torque feature
(e.g. Nylock nut), hardness of the surface underneath
the fastener’s head or similar condition which affects the
installation.
As noted in the following tables, torque values should be
reduced by 25% for lubricated fasteners to achieve
the similar stress as a dry fastener. Torque values may
also have to be reduced when the fastener is threaded
into aluminum or brass. The specific torque value
should be determined based on the aluminum or brass
material strength, fastener size, length of thread en-
gagement, etc.
The standard method of verifying torque shall be per-
formed by marking a line on the fastener (head or nut)
and mating part, then back off fastener 1/4 of a turn.
Measure the torque required to tighten the fastener until
the lines match up.
Fastener Identification
Figure 1
Grade 1 Grade 5 Grade 8
Inch Series Bolts and Screws
Figure 2
Class 8.8 Class 10.9
Metric Bolts and Screws
ProductRecords
andMaintenance
11. Reelmaster 5010 SeriesPage 2 -- 6Product Records and Maintenance
Other Torque Specifications
SAE Grade 8 Steel Set Screws
Thread Size
Recommended Torque
Thread Size
Square Head Hex Socket
1/4 -- 20 UNC 140 + 20 in--lb 73 + 12 in--lb
5/16 -- 18 UNC 215 + 35 in--lb 145 + 20 in--lb
3/8 -- 16 UNC 35 + 10 ft--lb 18 + 3 ft--lb
1/2 -- 13 UNC 75 + 15 ft--lb 50 + 10 ft--lb
Thread Cutting Screws
(Zinc Plated Steel)
Type 1, Type 23 or Type F
Thread Size Baseline Torque*
No. 6 -- 32 UNC 20 + 5 in--lb
No. 8 -- 32 UNC 30 + 5 in--lb
No. 10 -- 24 UNC 38 + 7 in--lb
1/4 -- 20 UNC 85 + 15 in--lb
5/16 -- 18 UNC 110 + 20 in--lb
3/8 -- 16 UNC 200 + 100 in--lb
Wheel Bolts and Lug Nuts
Thread Size Recommended Torque**
7/16 -- 20 UNF
Grade 5
65 + 10 ft--lb 88 + 14 N--m
1/2 -- 20 UNF
Grade 5
80 + 10 ft--lb 108 + 14 N--m
M12 X 1.25
Class 8.8
80 + 10 ft--lb 108 + 14 N--m
M12 X 1.5
Class 8.8
80 + 10 ft--lb 108 + 14 N--m
** For steel wheels and non--lubricated fasteners.
Thread Cutting Screws
(Zinc Plated Steel)
Thread
Size
Threads per Inch
Baseline Torque*Size
Type A Type B
Baseline Torque*
No. 6 18 20 20 + 5 in--lb
No. 8 15 18 30 + 5 in--lb
No. 10 12 16 38 + 7 in--lb
No. 12 11 14 85 + 15 in--lb
*Hole size,materialstrength,materialthickness and fin-
ish must be considered when determining specific
torque values. All torque values are based on non--lubri-
cated fasteners.
Conversion Factors
in--lb X 11.2985 = N--cm N--cm X 0.08851 = in--lb
ft--lb X 1.3558 = N--m N--m X 0.7376 = ft--lb
12. Reelmaster 5010 Series Page 3 -- 1 Kubota Diesel Engine
Chapter 3
Kubota Diesel Engine
Table of Contents
GENERAL INFORMATION 1. . . . . . . . . . . . . . . . . . . . .
Traction Unit Operator’s Manual 1. . . . . . . . . . . . . . .
Stopping the Engine (Reelmaster 5610) 1. . . . . . . .
SPECIFICATIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reelmaster 5210 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reelmaster 5410 and 5510 3. . . . . . . . . . . . . . . . . . .
Reelmaster 5610 4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTMENTS 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjust Throttle Control 5. . . . . . . . . . . . . . . . . . . . . . .
SERVICE AND REPAIRS 6. . . . . . . . . . . . . . . . . . . . . .
Fuel System 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Cleaner 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust System 10. . . . . . . . . . . . . . . . . . . . . . . . . . .
Radiator 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KUBOTA WORKSHOP MANUAL: 05 SERIES DIESEL
ENGINE
General Information
This Chapter gives information about specifications,
troubleshooting, testing and repair of the Kubota diesel
engine used in the Reelmaster 5010 Series of ma-
chines.
Most repairs and adjustments require tools which are
commonly available in many service shops. The use of
some specialized test equipment is explained in the en-
gine service manual included at the end of this chapter.
However, the cost of the test equipment and the special-
ized nature of some repairs may dictate that the work be
done at an engine repair facility.
Service and repair parts for Kubota diesel engines are
supplied through your local Toro Distributor. If a parts list
is not available, be sure to provide your distributor with
the Toro model and serial number.
Traction Unit Operator’s Manual
The Traction Unit Operator’s Manual provides informa-
tion regarding the operation, general maintenance and
maintenance intervals for the Kubota diesel engine that
powers your Reelmaster machine. Refer to that publica-
tion for additional information when servicing the ma-
chine.
Stopping the Engine (Reelmaster 5610)
IMPORTANT: The engine used on the Reelmaster
5610 is turbo--charged. Before stopping the engine
after mowing or full load operation on Reelmaster
5610 machines, cool the turbo-charger by allowing
the engine to idle at low speed for 5 minutes. Failure
to do so may lead to turbo-charger trouble.
KubotaDiesel
Engine
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14. Reelmaster 5010 SeriesPage 3 -- 2Kubota Diesel Engine
Specifications: Reelmaster 5210
Item Description
Make / Designation Kubota D1105, 4--stroke,
Liquid Cooled, OHV Diesel
Number of Cylinders 3
Bore x Stroke 3.07” x 3.09” (78 mm x 78.4 mm)
Total Displacement 68.53 in3 (1123 cc)
Compression Ratio 22.0:1
Firing Order 1 (fan end) -- 2 -- 3 (flywheel end)
Dry Weight (approximate) 205 lb. (93 kg)
Fuel No. 2--D Diesel Fuel (ASTM D975)
Fuel Injection Pump Bosch MD Type Mini
Fuel Injector Nozzle Mini Nozzle (DNOPD)
Fuel Tank Capacity 14 U.S. Gallons (53 Liters)
Governor Centrifugal Mechanical
Low Idle Speed (no load) 1200 to 1300 RPM
High Idle Speed (no load) 3050 to 3250 RPM
Engine Oil API Classification CH--4, CI--4 or Higher
(see Traction Unit Operator’s Manual for viscosity recommendations)
Oil Pump Gear Driven Trochoid Type
Crankcase Oil Capacity 4.0 U.S. Quarts (3.8 Liters) with Filter
Cooling System Capacity (including reserve tank) 5.5 U.S. Quarts (5.2 Liters)
Starter 12 VDC 1.4 KW
Alternator/Regulator 12 VDC 40 Amp
15. Reelmaster 5010 Series Page 3 -- 3 Kubota Diesel Engine
Specifications: Reelmaster 5410 and 5510
Item Description
Make / Designation Kubota V1505, 4--stroke,
Liquid Cooled, OHV Diesel
Number of Cylinders 4
Bore x Stroke 3.07” x 3.09” (78 mm x 78.4 mm)
Total Displacement 91.4 in3 (1498 cc)
Compression Ratio 21.0:1
Firing Order 1 (fan end) -- 3 -- 4 (flywheel end) -- 2
Dry Weight (approximate) 242 lbs (110 kg)
Fuel No. 2--D Diesel Fuel (ASTM D975)
Fuel Injection Pump Bosch MD Type Mini
Fuel Injector Nozzle Mini Nozzle (DNOPD)
Fuel Tank Capacity 14 U.S. Gallons (53 Liters)
Governor Centrifugal Mechanical
Low Idle Speed (no load) 1200 to 1300 RPM
High Idle Speed (no load) 3050 to 3250 RPM
Engine Oil API Classification CH--4, CI--4 or Higher
(see Traction Unit Operator’s Manual for viscosity recommendations)
Oil Pump Gear Driven Trochoid Type
Crankcase Oil Capacity 6.3 U.S. Quarts (6 Liters) with Filter
Cooling System Capacity (including reserve tank) 7 U.S. Quarts (6.6 Liters)
Starter 12 VDC 1.4 KW
Alternator/Regulator 12 VDC 40 Amp
KubotaDiesel
Engine
16. Reelmaster 5010 SeriesPage 3 -- 4Kubota Diesel Engine
Specifications: Reelmaster 5610
Item Description
Make / Designation Kubota V1505, 4--stroke,
Liquid Cooled, OHV, Turbocharged Diesel
Number of Cylinders 4
Bore x Stroke 3.07” x 3.09“ (78 mm x 78.4 mm)
Total Displacement 91.4 in3 (1498 cc)
Compression Ratio 21.0:1
Firing Order 1 (fan end) -- 3 -- 4 (flywheel end) -- 2
Dry Weight (approximate) 251 lbs (114 kg)
Fuel No. 2--D Diesel Fuel (ASTM D975)
Fuel Injection Pump Bosch MD Type Mini
Fuel Injector Nozzle Mini Nozzle (DNOPD)
Fuel Tank Capacity 14 U.S. Gallons (53 Liters)
Governor Centrifugal Mechanical
Low Idle Speed (no load) 1200 to 1300 RPM
High Idle Speed (no load) 3050 to 3250 RPM
Engine Oil API Classification CH--4, CI--4 or Higher
(see Traction Unit Operator’s Manual for viscosity recommendations)
Oil Pump Gear Driven Trochoid Type
Crankcase Oil Capacity 5 U.S. Quarts (4.7 Liters) with Filter
Cooling System Capacity (including reserve tank) 10 U.S. Quarts (9.5 Liters)
Starter 12 VDC 1.4 KW
Alternator/Regulator 12 VDC 40 Amp
17. Reelmaster 5010 Series Page 3 -- 5 Kubota Diesel Engine
Adjustments
Adjust Throttle Control
Proper throttle operation is dependent upon proper ad-
justment of throttle control. Make sure throttle control is
operating properly.
NOTE: The throttle cable swivel should be positioned
in the lowest hole in the speed control lever.
1. Move throttle control lever on control console to
FAST position.
2. Check position of the engine speed control lever on
fuel injection pump. The speed control lever should be
contacting the high speed screw when the throttle con-
trol lever is in the FAST position.
3. If necessary, throttle control can be adjusted by loos-
ening cable clamp screw and repositioning control cable
until speed control lever contacts high speed screw
when the throttle control lever is in the FAST position.
Tighten cable clamp screw after adjustment has been
completed.
Figure 1
1. Throttle cable
2. High speed screw
3. Speed control lever
4. Swivel
5. Cable clamp
2
1
3
4
5
KubotaDiesel
Engine