This document is a service manual for the Multi Pro 1200/1250 turf sprayers. It provides information to technicians for troubleshooting, testing, and repairing major systems and components. The manual contains several chapters covering safety, product records and maintenance, the Kohler gasoline engine, hydraulic system, electrical system, spray system, drive train, chassis, and electrical diagrams. Safety is the primary focus of Chapter 1, outlining important instructions to follow before, during, and after operating the machine.
Toro multi pro 1200 sprayer service repair manualufjjdfjkskemfmme
This document is a service manual for the Multi Pro 1200/1250 turf sprayers. It provides information to technicians for troubleshooting, testing, and repairing major systems and components. Safety is the top priority, so the manual begins with instructions for safe operation, maintenance, and service of the machines. It outlines proper jacking procedures and locations to lift the vehicles. The remainder of the manual contains specifications, diagrams, troubleshooting guides, and repair instructions for the various systems.
Toro reelmaster 2300 d mower service repair manualufjjjsejfjksekm
This document is a service manual that provides information for troubleshooting, testing, and repairing major systems and components of the Reelmaster 2300-D/2600-D. It contains chapters covering safety, product records and manuals, the engine, hydraulic system, electrical system, wheels and brakes, and cutting units. The preface notes that the purpose is to provide technicians with repair information and refers operators to their manuals for operation, maintenance, and adjustment instructions.
Toro reelmaster 2000 d mower service repair manualufjjjsejfjksekm
This document is a service manual for the Reelmaster 2000-D that provides information for troubleshooting, testing, and repairing major systems and components. It contains chapters covering safety, product records and maintenance, the engine, hydraulic system, electrical system, chassis, and cutting units. The safety chapter outlines important instructions for safe operation, maintenance, and service of the machine.
Toro multi pro 5700-d sprayer service repair manualjfskemsemm
This service manual provides information to technicians for repairing major systems on the Multi Pro 5700-D turf sprayer. It contains chapters covering safety, product records and maintenance, the Kubota diesel engine, hydraulic system, electrical system, spray system, and chassis. Each chapter includes specifications, schematics, troubleshooting guides, testing procedures, and repair instructions for the relevant systems. Safety precautions are outlined and technicians should follow the manual's instructions to properly service the machine.
This service manual provides information to technicians for troubleshooting, testing, and repairing major systems and components of the Workman MD and MDX utility vehicles. It contains chapters covering safety, product records and maintenance, engine systems, drive train, electrical systems, chassis, and electrical drawings. Technicians are directed to refer to operator's manuals for additional information on operation, maintenance, and adjustments.
Toro reelmaster 5500 d mower service repair manualufjjdfjkskemfmme
This document is a service manual for the Reelmaster 5500-D. It contains chapters covering safety instructions, product records and maintenance, the Kubota diesel engine, hydraulic system, electrical system, differential axle, steering and brakes, cutting units, 4WD rear axle, and electrical diagrams. The safety chapter provides general safety instructions for operating and servicing the machine, including instructions for before operating, while operating, and maintenance/service. It also includes instructions for jacking the machine.
Toro workman 1100 series service repair manualfhsjejkdmem
This service manual provides information to technicians for troubleshooting, testing, and repairing major systems and components of Workman 1100, 1110, 2100, and 2110 utility vehicles. It directs technicians to refer to the operator's manual for operating instructions and maintenance. The manual contains several chapters covering the vehicle's safety, product records and maintenance, Briggs & Stratton or Kohler gasoline engines, drive train, electrical system, chassis/wheels/brakes, and electrical diagrams.
Toro workman 3000 series service repair manual sn 240000001 and aboveudjfjjsekekkem
This service manual provides information to technicians for repairing major systems on Workman 3000/4000 series vehicles. It covers troubleshooting, testing and repairs for engines, drive trains, chassis, electrical and hydraulic systems. Safety instructions are provided to reduce the risk of injury while operating or servicing the vehicles.
Toro multi pro 1200 sprayer service repair manualufjjdfjkskemfmme
This document is a service manual for the Multi Pro 1200/1250 turf sprayers. It provides information to technicians for troubleshooting, testing, and repairing major systems and components. Safety is the top priority, so the manual begins with instructions for safe operation, maintenance, and service of the machines. It outlines proper jacking procedures and locations to lift the vehicles. The remainder of the manual contains specifications, diagrams, troubleshooting guides, and repair instructions for the various systems.
Toro reelmaster 2300 d mower service repair manualufjjjsejfjksekm
This document is a service manual that provides information for troubleshooting, testing, and repairing major systems and components of the Reelmaster 2300-D/2600-D. It contains chapters covering safety, product records and manuals, the engine, hydraulic system, electrical system, wheels and brakes, and cutting units. The preface notes that the purpose is to provide technicians with repair information and refers operators to their manuals for operation, maintenance, and adjustment instructions.
Toro reelmaster 2000 d mower service repair manualufjjjsejfjksekm
This document is a service manual for the Reelmaster 2000-D that provides information for troubleshooting, testing, and repairing major systems and components. It contains chapters covering safety, product records and maintenance, the engine, hydraulic system, electrical system, chassis, and cutting units. The safety chapter outlines important instructions for safe operation, maintenance, and service of the machine.
Toro multi pro 5700-d sprayer service repair manualjfskemsemm
This service manual provides information to technicians for repairing major systems on the Multi Pro 5700-D turf sprayer. It contains chapters covering safety, product records and maintenance, the Kubota diesel engine, hydraulic system, electrical system, spray system, and chassis. Each chapter includes specifications, schematics, troubleshooting guides, testing procedures, and repair instructions for the relevant systems. Safety precautions are outlined and technicians should follow the manual's instructions to properly service the machine.
This service manual provides information to technicians for troubleshooting, testing, and repairing major systems and components of the Workman MD and MDX utility vehicles. It contains chapters covering safety, product records and maintenance, engine systems, drive train, electrical systems, chassis, and electrical drawings. Technicians are directed to refer to operator's manuals for additional information on operation, maintenance, and adjustments.
Toro reelmaster 5500 d mower service repair manualufjjdfjkskemfmme
This document is a service manual for the Reelmaster 5500-D. It contains chapters covering safety instructions, product records and maintenance, the Kubota diesel engine, hydraulic system, electrical system, differential axle, steering and brakes, cutting units, 4WD rear axle, and electrical diagrams. The safety chapter provides general safety instructions for operating and servicing the machine, including instructions for before operating, while operating, and maintenance/service. It also includes instructions for jacking the machine.
Toro workman 1100 series service repair manualfhsjejkdmem
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Toro workman 3000 series service repair manual sn 240000001 and aboveudjfjjsekekkem
This service manual provides information to technicians for repairing major systems on Workman 3000/4000 series vehicles. It covers troubleshooting, testing and repairs for engines, drive trains, chassis, electrical and hydraulic systems. Safety instructions are provided to reduce the risk of injury while operating or servicing the vehicles.
Toro reelmaster 2000 d mower service repair manualufjdjfjkskefmme
This document is a service manual for the Reelmaster 2000-D that provides information and instructions for technicians to troubleshoot, test, and repair major systems and components. It directs technicians to refer to the operator's manuals for operating, maintenance, and adjustment instructions. The manual contains chapters covering safety, product records and maintenance, the engine, hydraulic system, electrical system, chassis, and cutting units. It includes specifications, diagrams, troubleshooting guides, testing procedures, and service/repair instructions for each system.
Toro reelmaster 2000 d mower service repair manualfusjfjskefksmem
This document is a service manual for the Reelmaster 2000-D that provides information for troubleshooting, testing, and repairing major systems and components. It contains chapters covering safety, product records and maintenance, the engine, hydraulic system, electrical system, chassis, and cutting units. The safety chapter outlines important instructions for safe operation, maintenance, and service of the machine.
Toro reelmaster 2000 d mower service repair manualfjskekmmem
This document is a service manual for the Reelmaster 2000-D that provides information for troubleshooting, testing, and repairing major systems and components. It contains chapters covering safety, product records and maintenance, the engine, hydraulic system, electrical system, chassis, and cutting units. The safety chapter emphasizes following instructions from the operator's manual and taking precautions when operating, servicing or making adjustments to the machine.
Toro reelmaster 2600 d mower service repair manualfjeisldkmemm
This document is the service manual for the Reelmaster 2300-D/2600-D. It contains 7 chapters that cover safety, product records and manuals, the engine, hydraulic system, electrical system, wheels and brakes, and cutting units. The first chapter provides safety instructions for operating, maintaining, and servicing the machine to prevent injury. It emphasizes following all safety procedures in the operator's manual.
Toro reelmaster 2300 d mower service repair manualfjskekmmem
This document is a service manual that provides information for troubleshooting, testing, and repairing major systems and components of the Reelmaster 2300-D/2600-D. It contains chapters covering safety, product records and manuals, the engine, hydraulic system, electrical system, wheels and brakes, and cutting units. The preface states that the purpose is to provide technicians with repair information and refers operators to their manuals for operation, maintenance, and adjustment instructions.
Toro reelmaster 2600 d mower service repair manualfusjkkskemmf
This service manual provides information to service technicians for troubleshooting, testing, and repairing major systems and components of the Reelmaster 2300-D/2600-D. It contains 7 chapters that cover safety, product records and manuals, the engine, hydraulic system, electrical system, wheels and brakes, and cutting units. Technicians are instructed to follow strict safety procedures when servicing the equipment to prevent injury.
Toro reelmaster 2300 d mower service repair manualfusjfjskefksmem
This document is a service manual that provides information for troubleshooting, testing, and repairing major systems and components of the Reelmaster 2300-D/2600-D. It contains chapters covering safety, product records and manuals, the engine, hydraulic system, electrical system, wheels and brakes, and cutting units. The preface notes that the purpose is to provide technicians with repair information and refers operators to their manuals for operation, maintenance and adjustment instructions.
Toro reelmaster 2600 d mower service repair manualufjdjfjkskekemm
This document is a service manual that provides information for troubleshooting, testing, and repairing major systems and components of the Reelmaster 2300-D/2600-D. It contains chapters covering safety, product records and manuals, the engine, hydraulic system, electrical system, wheels and brakes, and cutting units. The preface notes that the purpose is to provide technicians with repair information and refers operators to their manuals for operation, maintenance, and adjustment instructions.
Toro reelmaster 2600 d mower service repair manualfudfjjjskefkme
This document is a service manual that provides information for troubleshooting, testing, and repairing major systems and components of the Reelmaster 2300-D/2600-D. It contains chapters covering safety, product records and manuals, the engine, hydraulic system, electrical system, wheels and brakes, and cutting units. The preface notes that the purpose is to provide technicians with repair information and refers operators to their manuals for operation, maintenance, and adjustment instructions.
Toro reelmaster 2300 d mower service repair manualufjdjfjkskefmme
This service manual provides information to service technicians for troubleshooting, testing, and repairing major systems and components of the Reelmaster 2300-D/2600-D. It contains 7 chapters covering safety, product records and manuals, the engine, hydraulic system, electrical system, wheels and brakes, and cutting units. Technicians are instructed to follow strict safety procedures when servicing the equipment.
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Kohler command cv20 vertical crankshaft engine service repair manualufjjdjjkskemme
This document is a service manual for a vertical crankshaft engine. It contains 12 sections covering safety information, specifications, troubleshooting, maintenance and repair procedures for the engine's various systems. Section 1 provides important safety warnings and precautions for working on the engine. It identifies rotating parts, hot parts, accidental starts and other hazards. The engine identification numbers and their meanings are also explained in Section 1.
Kohler command ch15 horizontal crankshaft service repair manualufjjdjjkskemme
This service manual provides information for servicing a horizontal crankshaft engine. It contains 11 sections covering safety, tools, troubleshooting, air and fuel systems, lubrication, the starter, electrical components, disassembly, inspection, reassembly, and specifications. The specifications section lists power, torque, dimensions, weight, oil capacity, lubrication type, angle of operation, balance shaft details, and other technical specifications for the engine models.
Kawasaki kbl34 a trimmer brushcutter service repair manualufjjdjjkskemme
This document provides information for servicing trimmer/brushcutter engines produced by Kawasaki Heavy Industries, including model numbers and manuals. It begins with copyright information and warnings against reproducing content without permission. The document then lists common abbreviations used and provides emission control information requiring tampering with emission systems to be prohibited.
Kawasaki kbh26 a trimmer brushcutter service repair manualufjjdjjkskemme
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Kawasaki fx730 v 4 stroke air-cooled v-twin gasoline engine service repair ma...ufjjdjjkskemme
The document provides information on servicing 4-stroke air-cooled V-twin gasoline engines. It includes:
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- Identification information for FR, FS, and FX engine models.
The document outlines important steps and considerations for safely and properly servicing the engines per the manufacturer's guidelines. The summaries provide the key purpose and content while keeping within the 3 sentence limit.
Kawasaki fs651 v 4 stroke air-cooled v-twin gasoline engine service repair ma...ufjjdjjkskemme
This document provides instructions for using a service manual to locate repair and maintenance information for 4-stroke air-cooled V-twin gasoline engines. It includes a quick reference guide and table of contents to navigate the manual. Proper service requires following safety procedures, using correct tools and procedures, and maintaining accurate maintenance records.
Kawasaki fs481 v 4 stroke air-cooled v-twin gasoline engine service repair ma...ufjjdjjkskemme
This document is a service manual that provides instructions for servicing 4-stroke air-cooled V-twin gasoline engines. It contains general information sections covering topics like periodic maintenance, fuel system, cooling system, engine top end, lubrication system, camshaft/crankshaft, starter system, electrical system, and troubleshooting. The manual includes a quick reference guide, table of contents, list of abbreviations, and information on emission control systems. It provides guidance on properly servicing the engine including instructions like cleaning parts before removal, following tightening sequences, using torque specifications, replacing seals and gaskets, and more.
Kawasaki fh641 d 4 stroke air-cooled v-twin gasoline engine service repair ma...ufjjdjjkskemme
- The document is the service manual for 4-stroke air-cooled v-twin gasoline engines models FH601D, FH641D, FH680D, and FH721D.
- It contains information on specifications, maintenance, parts, diagrams, and repair procedures to assist mechanics in properly servicing the engines.
- The manual provides important warnings and cautions to ensure work is done safely and correctly.
Kawasaki fh381 v 4 stroke air cooled v-twin gasoline engine service repair ma...ufjjdjjkskemme
This document provides information and guidelines for servicing a 4-stroke air cooled v-twin gasoline engine. It contains sections on model identification, general specifications, torque specifications, required special tools, emission control systems, and cautions regarding tampering with emission control devices. The document stresses the importance of following procedures carefully, using proper tools and genuine parts, and cleaning components thoroughly before and after servicing to prevent damage and ensure safe operation.
Kawasaki fd771 d (dfi) 4 stroke liquid-cooled v-twin gasoline engine service ...ufjjdjjkskemme
This document provides specifications for Kawasaki FD671D/FD711D/FD750D/FD791D engines, including:
- They are 4-stroke, liquid-cooled, 90-degree V-twin gasoline engines.
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- They have features like an electric starter, 12V charging system, mechanical flyweight governor, and forced circulation cooling system.
- Dimensions and dry weights are provided.
Jcb dieselmax tier3 se engine (se build) service repair manualufjjdjjkskemme
This document is a service manual for the JCB Dieselmax Tier 3 SE engine. It provides information on general engine information such as cleanliness requirements, technical specifications, identification, torque settings, lubricants and capacities, service aids, tools, parts, lifting, operating procedures, and storage. The manual contains 13 sections covering various engine systems and components to aid technicians in servicing the engine.
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Toro multi pro 1200 sprayer service repair manual
1. PART NO. 03112SL (Rev. B)
Service Manual
Multi ProR 1200/1250
Preface
The purpose of this publication is to provide the service
technician with information for troubleshooting, testing,
and repair of major systems and components on the
Multi Pro 1200 and Multi Pro 1250.
REFER TO THE OPERATOR’S MANUAL FOR OPER-
ATING, MAINTENANCE, AND ADJUSTMENT
INSTRUCTIONS. Space is provided in Chapter 2 of this
book to insert the Operator’s Manual and Parts Catalog
for your machine. Replacement Operator’s Manuals
and Parts Catalogs are available on the internet at
www.Toro.com or by sending complete Model and Seri-
al Number to:
The Toro Company
Attn. Technical Publications
8111 Lyndale Avenue South
Bloomington, MN 55420–1196
The Toro Company reserves the right to change product
specifications or this publication without notice.
or CAUTION, PERSONAL SAFETY INSTRUC-
This safety symbol means DANGER, WARNING,
TION. When you see this symbol, carefully read
the instructions that follow. Failure to obey the
instructions may result in personal injury.
NOTE: A NOTE will give general information about the
correct operation, maintenance, service, testing, or re-
pair of the machine.
IMPORTANT: The IMPORTANT notice will give im-
portant instructions which must be followed to pre-
vent damage to systems or components on the
machine.
E The Toro Company – 2003, 2005, 2007
4. Safety Instructions
The Multi Pro 1200 and Multi Pro 1250 Turf Sprayers are
designed and tested to offer safe service when operated
and maintained properly. Although hazard control and
accident prevention are partially dependent upon the
design and configuration of the machine, these factors
are also dependent upon the awareness, concern, and
proper training of the personnel involved in the opera-
tion, transport, maintenance, and storage of the ma-
chine. Improper use or maintenance of the machine can
result in injury or death. To reduce the potential for injury
or death, comply with the following safety instructions.
WARNING
To reduce the potential for injury or death,
comply with the following safety instructions.
Before Operating
1. Read and understand the contents of the Operator’s
Manual before starting and operating the machine. Be-
come familiar with the controls and know how to stop the
machine and engine quickly. A replacement Operator’s
Manual is available on the Internet at www.Toro.com or
by sending the complete model and serial number to:
The Toro Company
Attn. Technical Publications
8111 Lyndale Avenue South
Bloomington, Minnesota 55420–1196
2. Keep all shields, safety devices, and decals in place.
If a shield, safety device, or decal is defective, illegible
or damaged, repair or replace it before operating the
machine. Also tighten any loose nuts, bolts or screws to
ensure machine is in safe operating condition.
3. Assure interlock switches are adjusted correctly so
engine cannot be started unless range selector is in
NEUTRAL.
4. Since gasoline is highly flammable, handle it careful-
ly:
A. Store fuel in containers specifically designed for
this purpose.
B. Do not remove machine fuel tank cap while en-
gine is hot or running.
C. Do not smoke while handling fuel.
D. Fill fuel tank outdoors and only to within an inch of
the top of the tank, not the filler neck. Do not overfill
the fuel tank.
E. Wipe up any spilled fuel.
While Operating
1. Sit on the seat when starting and operating the ma-
chine.
2. Before starting the engine:
A. Engage the parking brake.
B. Make sure range selector is in NEUTRAL and the
pump switch is OFF.
3. Do not run engine in a confined area without ade-
quate ventilation. Exhaust fumes are hazardous and
could possibly be deadly.
4. Do not touch engine, muffler or exhaust pipe while
engine is running or soon after it is stopped. These
areas could be hot enough to cause burns.
5. Before getting off the seat:
A. Ensure that range selector is in neutral.
B. Set parking brake.
C. Turn pump switch OFF.
D. Stop engine and remove key from ignition switch.
E. Do not park on slopes unless wheels are chocked
or blocked.
6. Follow chemical manufacturer’s recommendations
for handling precautions, necessary protective equip-
ment, mixing proportions, and clean up procedures.
Safety Page 1 – 2 Multi Pro 1200/1250
5. Maintenance and Service
1. Before servicing or making adjustments, turn spray
pump off, put range selector in neutral, stop engine, set
parking brake, and remove key from the switch.
2. Prior to servicing sprayer components, determine
what chemical(s) have been used in the sprayer. Follow
precautions and recommendations printed on chemical
container labels or Material Safety Data Sheets when
servicing sprayer components. Use appropriate protec-
tive equipment: protective clothing, chemical resistant
gloves, and eye protection.
3. Make sure machine is in safe operating condition by
keeping all nuts, bolts and screws tight.
4. Never store the machine or fuel container inside
where there is an open flame, such as near a water heat-
er or furnace.
5. Make sure all hydraulic line connectors are tight, and
all hydraulic hoses and lines are in good condition be-
fore applying pressure to the system.
6. Keep body and hands away from pin hole leaks in hy-
draulic lines that eject high pressure hydraulic fluid. Use
cardboard or paper to find hydraulic leaks. Hydraulic
fluid escaping under pressure can penetrate skin and
cause injury. Fluid accidentally injected into the skin
must be surgically removed within a few hours by a doc-
tor familiar with this form of injury or gangrene may re-
sult.
7. Before disconnecting or performing any work on the
hydraulic system, all pressure in system must be re-
lieved. To relieve system pressure, rotate steering
wheel in both directions after the key switch has been
turned off.
8. If major repairs are ever needed or assistance is de-
sired, contact an Authorized Toro Distributor.
9. To reduce potential fire hazard, keep engine area
free of excessive grease, grass, leaves and dirt. Clean
protective screen on machine frequently.
10.If engine must be running to perform maintenance or
an adjustment, keep hands, feet, clothing, and other
parts of the body away from moving parts. Keep by-
standers away.
11.Do not overspeed the engine by changing governor
setting. To assure safety and accuracy, check maximum
engine speed.
12.Shut engine off before checking or adding oil to the
crankcase.
13.Disconnect battery before servicing the machine.
Disconnect negative battery cable first and positive
cable last. If battery voltage is required for troubleshoot-
ing or test procedures, temporarily connect the battery.
Reconnect positive cable first and negative cable last.
14.Battery acid is poisonous and can cause burns.
Avoid contact with skin, eyes, and clothing. Protect your
face, eyes, and clothing when working with a battery.
15.Battery gases can explode. Keep cigarettes, sparks,
and flames away from the battery.
16.To assure optimum performance and continued
safety of the machine, use genuine Toro replacement
parts and accessories. Replacement parts and acces-
sories made by other manufacturers may result in non-
conformance with the safety standards, and the
warranty may be voided.
17.When changing attachments, tires, or performing
other service, use correct blocks, hoists, and jacks.
Make sure machine is parked on a solid level surface
such as a concrete floor. Prior to raising the machine, re-
move any attachments that may interfere with the safe
and proper raising of the machine. Always chock or
block wheels. Use jack stands or solid wood blocks to
support the raised machine. If the machine is not prop-
erly supported by blocks or jack stands, the machine
may move or fall, which may result in personal injury
(see Jacking Instructions).
Safety
Multi Pro 1200/1250 Page 1 – 3 Safety
6. Jacking Instructions
CAUTION
er
jack stands, the machine may move or fall,
Jacking the Front End
vent the machine from moving.
Figure 1
11
11
When changing attachments, tires, or perform-
ing other service, use correct blocks, hoists,
and jacks. Make sure machine is parked on a
solid level surface such as a concrete floor.
Prior to raising machine, remove any attach-
ments that may interfere with the safe and prop-
raising of the machine. Always chock or
block wheels. Use jack stands or solid wood
blocks to support the raised machine. If the ma-
chine is not properly supported by blocks or
which may result in personal injury.
1. Set parking brake and chock both rear tires to pre-
2. Position jack securely under the A–arms, just to the
inside of the front tire (Fig. 1).
3. Jack front of machine off the ground.
1. Front jacking points
4. Position jack stands or hardwood blocks under the Figure 2
A–arms as close to the wheel as possible to support the 1. Rear jacking points
machine.
Jacking the Rear End
1. Set parking brake and chock both front tires to pre-
vent the machine from moving.
2. Place jack securely under the rear most frame sup-
ports between the angle welds (Fig. 2).
3. Jack rear of machine off the ground.
4. Position jack stands or hardwood blocks under the
frame to support the machine.
Safety and Instruction Decals
Numerous safety and instruction decals are affixed to
the Multi Pro 1200 and Multi Pro 1250. If any decal be-
comes illegible or damaged, install a new decal. Decal
part numbers are listed in your Parts Catalog. Order re-
placement decals from your Authorized Toro Distributor.
Safety Page 1 – 4 Multi Pro 1200/1250
7. Chapter 3
Kohler Gasoline Engine
Table of Contents
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SPECIFICATIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTMENTS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjust Engine Speed . . . . . . . . . . . . . . . . . . . . . . . . 3
Adjust Choke Cable . . . . . . . . . . . . . . . . . . . . . . . . . 4
SERVICE AND REPAIRS . . . . . . . . . . . . . . . . . . . . . . 5
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Introduction
This Chapter gives information about specifications and
repair of the Kohler engine used in the Multi Pro 1200
and 1250.
General maintenance procedures are described in your
Operator’s Manual. Information on engine troubleshoot-
ing, testing, disassembly, and reassembly is identified
in the Kohler Engine Service Manual that is included at
the end of this section.
Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Engine Mounting Plate Assembly . . . . . . . . . . . . . 10
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Installation 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Removal . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . 15
KOHLER ENGINE SERVICE MANUAL
Most repairs and adjustments require tools which are
commonly available in many service shops. Special
tools are described in the Kohler Engine Service Manu-
al. The use of some specialized test equipment is ex-
plained. However, the cost of the test equipment and the
specialized nature of some repairs may dictate that the
work be done at an engine repair facility.
Service and repair parts for Kohler engines are supplied
through your local Kohler Distributor.
Kohler
GasolineEngine
Multi Pro 1200/1250 Page 3 – 1 Kohler Gasoline Engine
8. Specifications
Item Description
Make / Designation Kohler, CH20S, 4–stroke, V–Twin
Air Cooled, OHV
Number of Cylinders 2
Bore x Stroke 77 mm x 67 mm (3.03” x 2.64”)
Total Displacement 624 cc (38 cu. in.)
Compression Ratio 8.5:1
Dry Weight (approximate) 41 kg (90 lb.)
Fuel Unleaded, Regular Gasoline (Minimum 87 Octane)
Fuel Tank Capacity 18.9 liters (5 U.S. gal.)
Governor Mechanical
Idle Speed (no load) 1000 + 100 RPM
High Idle (no load) 3375 + 25 RPM
Engine Oil API SF or SG (see Operator’s Manual for viscosity)
Oil Pump Gear driven trochoid type
Crankcase Oil Capacity 1.9 liters (2 U.S. qt.) with filter
Starter 12 VDC
Alternator/Regulator 12 VDC 30 AMP
Kohler Gasoline Engine Page 3 – 2 Multi Pro 1200/1250
9. Adjustments
Adjust Engine Speed
1. Allow engine to reach operating temperature before
checking or adjusting engine speed. Park machine on
a level surface, shift range selector to neutral, and en-
gage parking brake.
2. Tip seat to gain access to engine speed control (Fig.
1).
3. With engine running, move accelerator pedal to
FAST position.
4. Using a tachometer, check that engine is operating
at 3375 + 25 RPM.
5. If high idle speed is incorrect, adjust high speed
screw on control bracket (Fig. 2).
A. Loosen jam nut on high speed screw.
B. Adjust high speed screw to obtain 3375 + 25
RPM.
C. Tighten lock nut. Recheck high speed.
6. Allow accelerator pedal to return to SLOW position.
7. Using a tachometer, check that engine is operating
at 1000 + 100 RPM.
8. If low speed is incorrect, adjust low speed screw
(Fig. 2).
A. Loosen jam nut on slow speed screw.
B. Adjust slow speed screw to obtain 1000 + 100
RPM.
C. Tighten jam nut. Recheck low speed.
NOTE: When the engine returns to idle speed, the
drive clutch should fully disengage. Idle speed may
have to be reduced to ensure complete clutch disen-
gagement.
2
1
Figure 1
1. Engine speed control 2. Accelerator cable
3 2 4
5 1
Figure 2
1. Accelerator cable 4. Low speed screw
2. High speed screw 5. Jam nut
3. Jam nut
Kohler
GasolineEngine
Multi Pro 1200/1250 Page 3 – 3 Kohler Gasoline Engine
10. Thank you very much
for your reading. Please
Click Here Then Get
More Information.
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
11. Adjust Choke Cable
1. Park machine on a level surface, stop engine, en-
gage parking brake, and remove key from the ignition
switch.
2. Remove air cleaner cover and air filter from engine
(see Operator’s Manual).
3. Move choke control on control panel while watching
choke plate in carburetor.
A. Choke plate should be fully open when choke
control is pushed in.
1
2
3
B. Choke plate should be fully closed when choke Figure 3
1. Choke cable 3. Choke lever
control is pulled out. 2. Cable clamp
4. If cable adjustment is needed, loosen cap screw and
nut that secure choke cable clamp. Reposition cable to
allow correct choke operation. Secure choke cable
clamp.
5. Reassemble air cleaner.
Kohler Gasoline Engine Page 3 – 4 Multi Pro 1200/1250
12. Service and Repairs
Cooling System
To ensure proper engine cooling, make sure the grass
screen, cooling fins, and other external surfaces of the
engine are kept clean at all times.
NOTE: Perform this maintenance procedure at the in-
terval specified in the Operator’s Manual.
IMPORTANT: The engine that powers the Multi Pro
is air–cooled. Operating the engine with dirty or
plugged cooling fins, a blocked grass screen, or a
plugged or dirty blower housing will result in en-
gine overheating and engine damage.
1. Park machine on a level surface, stop engine, en-
gage parking brake, and remove key from the ignition
switch.
IMPORTANT: Never clean engine with pressurized
water. Water could enter and contaminate the fuel
system.
2. Clean cooling fins on both cylinder heads.
3. Clean grass screen and blower housing of dirt and
debris (Fig. 4). Remove screen and housing if neces-
sary.
IMPORTANT: Never operate engine without the
blower housing installed. Overheating and engine
damage will result.
4. Make sure grass screen and blower housing are re-
installed to the engine if removed.
2
1
Figure 4
1. Grass screen 2. Blower housing
Kohler
GasolineEngine
Multi Pro 1200/1250 Page 3 – 5 Kohler Gasoline Engine
13. Fuel System
RIGHT
FRONT
7 4
1
6
56
9
11
10
3
2
12
8
6
6
Figure 5
1. Fuel tank 5. R–clamp 9. Fuel hose
2. Foam strip 6. Hose clamp 10. Cap screw (4 used)
3. Nut (4 used) 7. Fuel hose 11. Fuel tank strap
4. Flat washer 8. Fuel filter 12. Fuel cap
Kohler Gasoline Engine Page 3 – 6 Multi Pro 1200/1250
14. DANGER
Because gasoline is highly flammable, use cau-
tion when storing or handling it. Do not smoke
while filling the fuel tank. Do not fill fuel tank
while engine is running, hot, or when machine is
in an enclosed area. Always fill fuel tank outside
and wipe up any spilled fuel before starting the
engine. Store fuel in a clean, safety–approved
container and keep cap in place. Use gasoline
for the engine only; not for any other purpose.
Check Fuel Lines and Connections
Check fuel lines and connections periodically as recom-
mended in the Operator’s Manual. Check lines for dete-
rioration, damage, leaking, or loose connections.
Replace hoses, clamps, and connections as necessary.
Drain and Clean Fuel Tank
Drain and clean the fuel tank if the fuel system becomes
contaminated or if the machine is to be stored for an ex-
tended period.
To clean fuel tank, flush tank out with clean solvent.
Make sure tank is free of contaminates and debris.
Fuel Tank Removal
1. Park machine on a level surface, stop engine, en-
gage parking brake, and remove key from the ignition
switch.
2. Clamp fuel line before the fuel filter to prevent leak-
age. Disconnect fuel hose from the fuel filter.
3. Lower fuel line into a suitable container, unclamp fuel
line, and drain fuel tank.
4. Remove fuel tank using Figure 5 as a guide.
Fuel Tank Installation
1. Install fuel tank to frame using Figure 5 as a guide.
2. Connect fuel hose to the fuel filter.
3. Fill fuel tank (see Operator’s Manual).
Kohler
GasolineEngine
Multi Pro 1200/1250 Page 3 – 7 Kohler Gasoline Engine