The document provides safety precautions and instructions for maintaining a machine. It outlines general hazards like fire, moving parts, and falling objects. Technicians should wear protective equipment, block the machine securely, and avoid risks from fuel, hot or pressurized parts. The document emphasizes stopping the engine and applying a "Do Not Operate" tag before starting any maintenance work.
This manual provides safety precautions and instructions for maintenance of the machine. It explains that personal protective equipment should be worn, open flames avoided when fueling, and moving parts should not be touched. Proper blocking and support of heavy components is emphasized when working beneath the machine.
Takeuchi tb1140 hydraulic excavator service repair workshop manual (serial no...jfjskeksemm
The document provides safety precautions and instructions for maintaining a machine. It outlines general hazards like fire, moving parts, and falling objects. Technicians should wear protective equipment, block the machine securely, and avoid risks from fuel, electricity, and hot or pressurized components. The document emphasizes preparing the work area carefully and following all provided instructions to maintain safety.
Takeuchi tb295 w hydraulic excavator service repair workshop manual (serial n...jfjskeksemm
This manual provides instructions for engineers servicing a machine. It describes procedures for disassembly, assembly, inspection, maintenance and troubleshooting. The manual explains that directional terms like front and rear refer to the machine orientation. It notes that the machine serial number should be included when ordering parts or sending inquiries. The manual outlines safety symbols and procedures to follow when working on the machine, such as wearing protective equipment, stopping the engine before maintenance, and securing components.
This manual provides procedures for servicing a machine, including disassembly, assembly, inspection, maintenance, troubleshooting, maintenance reference values, and specifications. It is intended for trained engineers servicing the machine. Safety precautions that must be followed when working on the machine are described, such as wearing protective equipment, stopping the engine before maintenance, and releasing pressure from hydraulic systems. The document outlines directional terms, the machine serial number, manual control and updating, symbols used, and the manual's structure.
Daewoo doosan mega 300 v 300 v wheel loader service repair manualjfjskeksemm
The document provides safety information for operating a Daewoo wheel loader, including locations of safety labels, unauthorized modifications, general hazards, safe operating procedures before starting the engine, during operation, maintenance, battery safety, towing, and shipping/transportation. Operators and maintenance personnel are instructed to read the manual thoroughly before use to understand safety precautions and recommended procedures.
Takeuchi tb216 mini excavator service repair workshop manual (serial no. 2160...jfjskeksemm
This document provides an overview and safety precautions for servicing a machine. It begins with directional terms used in the manual and notes the machine's serial number should be included when ordering parts. Safety symbols and procedures are described, including wearing protective equipment and following precautions when working with hot or pressurized components. The manual structure is outlined with the first section covering general safety information.
Takeuchi tb210 r mini excavator service repair workshop manual (serial no. 21...jfjskeksemm
1) The document provides safety precautions and cautions for engineers servicing construction machines.
2) It describes proper protective equipment, safe work practices like disabling the machine and using correct tools, and hazards from hot or high-pressure components.
3) The document outlines safety protocols for refueling, battery work, and waste disposal to avoid fires, explosions, and environmental damage.
Takeuchi tb295 w hydraulic excavator service repair workshop manual (serial n...jfjskeksemm
This manual provides instructions for servicing a machine. It describes procedures for disassembly, assembly, inspection, maintenance and troubleshooting. The manual is intended for engineers who service the machine. It notes that directional terms like front, rear, left and right refer to the machine's orientation from the operator's seat. The manual outlines safety precautions, symbols used, its structure and contents.
This manual provides safety precautions and instructions for maintenance of the machine. It explains that personal protective equipment should be worn, open flames avoided when fueling, and moving parts should not be touched. Proper blocking and support of heavy components is emphasized when working beneath the machine.
Takeuchi tb1140 hydraulic excavator service repair workshop manual (serial no...jfjskeksemm
The document provides safety precautions and instructions for maintaining a machine. It outlines general hazards like fire, moving parts, and falling objects. Technicians should wear protective equipment, block the machine securely, and avoid risks from fuel, electricity, and hot or pressurized components. The document emphasizes preparing the work area carefully and following all provided instructions to maintain safety.
Takeuchi tb295 w hydraulic excavator service repair workshop manual (serial n...jfjskeksemm
This manual provides instructions for engineers servicing a machine. It describes procedures for disassembly, assembly, inspection, maintenance and troubleshooting. The manual explains that directional terms like front and rear refer to the machine orientation. It notes that the machine serial number should be included when ordering parts or sending inquiries. The manual outlines safety symbols and procedures to follow when working on the machine, such as wearing protective equipment, stopping the engine before maintenance, and securing components.
This manual provides procedures for servicing a machine, including disassembly, assembly, inspection, maintenance, troubleshooting, maintenance reference values, and specifications. It is intended for trained engineers servicing the machine. Safety precautions that must be followed when working on the machine are described, such as wearing protective equipment, stopping the engine before maintenance, and releasing pressure from hydraulic systems. The document outlines directional terms, the machine serial number, manual control and updating, symbols used, and the manual's structure.
Daewoo doosan mega 300 v 300 v wheel loader service repair manualjfjskeksemm
The document provides safety information for operating a Daewoo wheel loader, including locations of safety labels, unauthorized modifications, general hazards, safe operating procedures before starting the engine, during operation, maintenance, battery safety, towing, and shipping/transportation. Operators and maintenance personnel are instructed to read the manual thoroughly before use to understand safety precautions and recommended procedures.
Takeuchi tb216 mini excavator service repair workshop manual (serial no. 2160...jfjskeksemm
This document provides an overview and safety precautions for servicing a machine. It begins with directional terms used in the manual and notes the machine's serial number should be included when ordering parts. Safety symbols and procedures are described, including wearing protective equipment and following precautions when working with hot or pressurized components. The manual structure is outlined with the first section covering general safety information.
Takeuchi tb210 r mini excavator service repair workshop manual (serial no. 21...jfjskeksemm
1) The document provides safety precautions and cautions for engineers servicing construction machines.
2) It describes proper protective equipment, safe work practices like disabling the machine and using correct tools, and hazards from hot or high-pressure components.
3) The document outlines safety protocols for refueling, battery work, and waste disposal to avoid fires, explosions, and environmental damage.
Takeuchi tb295 w hydraulic excavator service repair workshop manual (serial n...jfjskeksemm
This manual provides instructions for servicing a machine. It describes procedures for disassembly, assembly, inspection, maintenance and troubleshooting. The manual is intended for engineers who service the machine. It notes that directional terms like front, rear, left and right refer to the machine's orientation from the operator's seat. The manual outlines safety precautions, symbols used, its structure and contents.
Takeuchi tb215 r mini excavator service repair workshop manual (serial no. 21...jfjskeksemm
This document provides safety information and guidelines for servicing a machine. It outlines various safety precautions including wearing protective equipment, installing safety equipment like fire extinguishers, using proper tools, and stopping the engine before performing maintenance. Detailed safety procedures are provided for working on or near moving parts, under the machine, and when refueling.
Takeuchi tb216 mini excavator service repair workshop manual (serial no. 2161...jfjskeksemm
This document provides safety information and guidelines for servicing a machine. It outlines various safety precautions including wearing protective equipment, installing safety equipment like fire extinguishers, using proper tools, and stopping the engine before performing maintenance. Detailed directions are given for specific maintenance tasks to prevent injuries from moving parts, falling, and other hazards.
Takeuchi tb260 mini excavator service repair workshop manual (serial no. 1261...fjjskksekmemm
This manual provides instructions for servicing a machine. It describes procedures for disassembly, assembly, inspection, maintenance and troubleshooting. The manual is intended for trained engineers and technicians working on the machine. Safety is emphasized, with warnings about working with moving parts, securing the machine properly before starting work, and taking precautions around fuel and hot surfaces.
This document provides safety information and guidelines for engineers servicing a machine. It describes various safety symbols used in the manual and outlines safety precautions to follow when performing maintenance, including wearing protective equipment, using the correct tools, stopping the engine before working, and securing any moving parts. The manual structure is also summarized.
Takeuchi tb290 hydraulic excavator service repair workshop manual (serial no....fjjsejfkksefmms
This manual provides instructions for servicing a machine. It describes procedures for disassembly, assembly, inspection, maintenance and troubleshooting. The manual is intended for trained engineers and technicians working on the machine. Safety is emphasized, with warnings about working with moving parts, securing the machine properly, and taking precautions around fuel. Symbols used in the manual are also defined.
Takeuchi tb219 mini excavator service repair workshop manual (serial no. 1219...jfjskeksemm
This manual provides safety information and procedures for servicing a machine. It describes proper protective equipment, preparing the work area, handling hazardous materials safely, and procedures to avoid injury when working on the machine. The manual structure includes sections on safety, service data, functions, disassembly/assembly, troubleshooting, and the engine.
The document provides safety precautions and instructions for maintenance technicians performing work on a TL140Crawler Loader, including proper procedures for disassembly, cleaning parts, replacing seals and fittings, releasing hydraulic and other pressures, and handling batteries, fluids and waste materials in an environmentally safe manner. Technicians are advised to take precautions for their safety such as using protective equipment and blocking the machine securely before starting any maintenance work.
This manual provides instructions for servicing a machine. It describes procedures for disassembly, assembly, inspection, maintenance and troubleshooting. Engineers should refer to this manual during work to improve service. The manual structure includes sections on safety, service data, functions, disassembly/assembly, troubleshooting and the engine. Safety precautions are outlined, such as wearing protective equipment and stopping the engine before maintenance. Cautions are also given for working with hot or pressurized components, batteries, and welding repairs.
This manual provides safety precautions and instructions for maintenance of the machine. It explains that personal protective equipment should be worn, open flames avoided when fueling, and moving parts should not be touched. Proper blocking and support of heavy components is required when working under the machine.
This manual provides safety precautions and instructions for maintenance of the machine. It explains procedures for disassembly and reassembly, maintenance tasks, specifications, troubleshooting, and machine components. Users should follow all safety rules when performing maintenance, including wearing protective equipment, blocking the machine securely, and stopping the engine before working on it.
This manual provides safety precautions and instructions for maintenance of the machine. It explains that personal protective equipment should be worn, open flames avoided when fueling, and moving parts should not be touched. Proper blocking and support of heavy components is emphasized when working beneath the machine.
This manual provides instructions for maintenance procedures on a machine, including disassembly/reassembly, inspections, specifications, troubleshooting, and engine maintenance. It emphasizes safety precautions such as wearing protective equipment, blocking the machine securely, and releasing pressure from hydraulic systems before working on them. Symbols are defined that will be used throughout the manual.
This manual provides safety precautions and instructions for maintenance of the machine. It explains that personal protective equipment should be worn, open flames avoided when fueling, and moving parts should not be touched. Proper blocking and support of heavy components is required when working under the machine.
This manual provides instructions for maintenance procedures of a machine, including disassembly, reassembly, inspections, specifications, and troubleshooting. It emphasizes several important safety precautions for technicians performing maintenance, such as wearing protective equipment, blocking the machine securely, and avoiding moving parts. The document defines terms like front/rear and left/right sides of the machine and explains that the machine's serial number should be included when ordering parts.
This manual provides instructions for maintenance procedures of a machine, including disassembly, reassembly, inspections, specifications, and troubleshooting. It emphasizes several important safety precautions for technicians performing maintenance, such as wearing protective equipment, blocking the machine securely, and avoiding moving parts. The document defines terms like front/rear and left/right in relation to the machine's orientation and components.
Takeuchi TB138FR Compact Excavator Service Repair Workshop Manual (Serial No....fujfdjjsjkkmee
This manual provides instructions for maintenance procedures such as disassembly, reassembly, inspection, and troubleshooting of the machine. It explains safety precautions that should be followed when performing maintenance. Symbols used in the manual are defined. The contents section provides an overview of the sections and topics covered in the manual.
This manual provides instructions for maintenance procedures such as disassembly, reassembly, inspections, and troubleshooting for a machine. It is intended to be used as a reference for maintenance technicians. The manual explains machine terminology, safety precautions to follow when working on the machine, and outlines the contents of the manual.
This manual provides instructions for maintenance procedures such as disassembly, reassembly, inspections, and troubleshooting for a machine. It explains maintenance techniques and reference values to improve maintenance. Safety precautions are outlined, including wearing protective equipment and blocking the machine securely before working on it. Symbols used in the manual are defined. The contents section lists the chapters included.
Takeuchi TB138FR Compact Excavator Service Repair Workshop Manual (Serial No....ufjkskdmdmd
This manual provides instructions for maintenance procedures on a machine. It begins with safety precautions for working on the machine and handling fluids. It provides definitions for terms like front/rear and left/right in relation to the machine. It requests that the machine's serial number be included when ordering parts. It provides symbols used in the manual and an outline of its contents.
This manual provides instructions for maintenance procedures on a machine. It begins with safety precautions for working on the machine and handling fluids. It provides definitions for terms like front/rear and left/right in relation to the machine. It requests that the machine's serial number be included when ordering parts. It provides symbols used in the manual and an outline of its contents.
New holland fr650 forage harvester service repair manualdufjsfjkskekem
This service manual provides technical information for CNH Industrial forage harvesters models FR480, FR550, FR650, FR780, and FR850. The manual contains sections on the engine, transmission, axles, hydraulics, electrical systems, attachments and other components. Each section contains technical data, how systems work, diagnostic information and service procedures. The manual uses a coding system to organize information by component, information type and product to help technicians easily find the information needed to resolve issues.
New holland e215 b hydraulic excavator service repair manualdufjsfjkskekem
This document is a shop manual that contains specifications, maintenance, system, disassembly, troubleshooting, engine, and options sections for a hydraulic excavator model. It provides general safety information and precautions for operating and servicing the excavator. Some key safety points include wearing protective equipment, relieving pressure from systems before disconnecting lines, lowering attachments to the ground before working on the machine, using proper lifting techniques, and ensuring all guards are in place before operating.
Takeuchi tb215 r mini excavator service repair workshop manual (serial no. 21...jfjskeksemm
This document provides safety information and guidelines for servicing a machine. It outlines various safety precautions including wearing protective equipment, installing safety equipment like fire extinguishers, using proper tools, and stopping the engine before performing maintenance. Detailed safety procedures are provided for working on or near moving parts, under the machine, and when refueling.
Takeuchi tb216 mini excavator service repair workshop manual (serial no. 2161...jfjskeksemm
This document provides safety information and guidelines for servicing a machine. It outlines various safety precautions including wearing protective equipment, installing safety equipment like fire extinguishers, using proper tools, and stopping the engine before performing maintenance. Detailed directions are given for specific maintenance tasks to prevent injuries from moving parts, falling, and other hazards.
Takeuchi tb260 mini excavator service repair workshop manual (serial no. 1261...fjjskksekmemm
This manual provides instructions for servicing a machine. It describes procedures for disassembly, assembly, inspection, maintenance and troubleshooting. The manual is intended for trained engineers and technicians working on the machine. Safety is emphasized, with warnings about working with moving parts, securing the machine properly before starting work, and taking precautions around fuel and hot surfaces.
This document provides safety information and guidelines for engineers servicing a machine. It describes various safety symbols used in the manual and outlines safety precautions to follow when performing maintenance, including wearing protective equipment, using the correct tools, stopping the engine before working, and securing any moving parts. The manual structure is also summarized.
Takeuchi tb290 hydraulic excavator service repair workshop manual (serial no....fjjsejfkksefmms
This manual provides instructions for servicing a machine. It describes procedures for disassembly, assembly, inspection, maintenance and troubleshooting. The manual is intended for trained engineers and technicians working on the machine. Safety is emphasized, with warnings about working with moving parts, securing the machine properly, and taking precautions around fuel. Symbols used in the manual are also defined.
Takeuchi tb219 mini excavator service repair workshop manual (serial no. 1219...jfjskeksemm
This manual provides safety information and procedures for servicing a machine. It describes proper protective equipment, preparing the work area, handling hazardous materials safely, and procedures to avoid injury when working on the machine. The manual structure includes sections on safety, service data, functions, disassembly/assembly, troubleshooting, and the engine.
The document provides safety precautions and instructions for maintenance technicians performing work on a TL140Crawler Loader, including proper procedures for disassembly, cleaning parts, replacing seals and fittings, releasing hydraulic and other pressures, and handling batteries, fluids and waste materials in an environmentally safe manner. Technicians are advised to take precautions for their safety such as using protective equipment and blocking the machine securely before starting any maintenance work.
This manual provides instructions for servicing a machine. It describes procedures for disassembly, assembly, inspection, maintenance and troubleshooting. Engineers should refer to this manual during work to improve service. The manual structure includes sections on safety, service data, functions, disassembly/assembly, troubleshooting and the engine. Safety precautions are outlined, such as wearing protective equipment and stopping the engine before maintenance. Cautions are also given for working with hot or pressurized components, batteries, and welding repairs.
This manual provides safety precautions and instructions for maintenance of the machine. It explains that personal protective equipment should be worn, open flames avoided when fueling, and moving parts should not be touched. Proper blocking and support of heavy components is required when working under the machine.
This manual provides safety precautions and instructions for maintenance of the machine. It explains procedures for disassembly and reassembly, maintenance tasks, specifications, troubleshooting, and machine components. Users should follow all safety rules when performing maintenance, including wearing protective equipment, blocking the machine securely, and stopping the engine before working on it.
This manual provides safety precautions and instructions for maintenance of the machine. It explains that personal protective equipment should be worn, open flames avoided when fueling, and moving parts should not be touched. Proper blocking and support of heavy components is emphasized when working beneath the machine.
This manual provides instructions for maintenance procedures on a machine, including disassembly/reassembly, inspections, specifications, troubleshooting, and engine maintenance. It emphasizes safety precautions such as wearing protective equipment, blocking the machine securely, and releasing pressure from hydraulic systems before working on them. Symbols are defined that will be used throughout the manual.
This manual provides safety precautions and instructions for maintenance of the machine. It explains that personal protective equipment should be worn, open flames avoided when fueling, and moving parts should not be touched. Proper blocking and support of heavy components is required when working under the machine.
This manual provides instructions for maintenance procedures of a machine, including disassembly, reassembly, inspections, specifications, and troubleshooting. It emphasizes several important safety precautions for technicians performing maintenance, such as wearing protective equipment, blocking the machine securely, and avoiding moving parts. The document defines terms like front/rear and left/right sides of the machine and explains that the machine's serial number should be included when ordering parts.
This manual provides instructions for maintenance procedures of a machine, including disassembly, reassembly, inspections, specifications, and troubleshooting. It emphasizes several important safety precautions for technicians performing maintenance, such as wearing protective equipment, blocking the machine securely, and avoiding moving parts. The document defines terms like front/rear and left/right in relation to the machine's orientation and components.
Takeuchi TB138FR Compact Excavator Service Repair Workshop Manual (Serial No....fujfdjjsjkkmee
This manual provides instructions for maintenance procedures such as disassembly, reassembly, inspection, and troubleshooting of the machine. It explains safety precautions that should be followed when performing maintenance. Symbols used in the manual are defined. The contents section provides an overview of the sections and topics covered in the manual.
This manual provides instructions for maintenance procedures such as disassembly, reassembly, inspections, and troubleshooting for a machine. It is intended to be used as a reference for maintenance technicians. The manual explains machine terminology, safety precautions to follow when working on the machine, and outlines the contents of the manual.
This manual provides instructions for maintenance procedures such as disassembly, reassembly, inspections, and troubleshooting for a machine. It explains maintenance techniques and reference values to improve maintenance. Safety precautions are outlined, including wearing protective equipment and blocking the machine securely before working on it. Symbols used in the manual are defined. The contents section lists the chapters included.
Takeuchi TB138FR Compact Excavator Service Repair Workshop Manual (Serial No....ufjkskdmdmd
This manual provides instructions for maintenance procedures on a machine. It begins with safety precautions for working on the machine and handling fluids. It provides definitions for terms like front/rear and left/right in relation to the machine. It requests that the machine's serial number be included when ordering parts. It provides symbols used in the manual and an outline of its contents.
This manual provides instructions for maintenance procedures on a machine. It begins with safety precautions for working on the machine and handling fluids. It provides definitions for terms like front/rear and left/right in relation to the machine. It requests that the machine's serial number be included when ordering parts. It provides symbols used in the manual and an outline of its contents.
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This service manual provides technical information for CNH Industrial forage harvesters models FR480, FR550, FR650, FR780, and FR850. The manual contains sections on the engine, transmission, axles, hydraulics, electrical systems, attachments and other components. Each section contains technical data, how systems work, diagnostic information and service procedures. The manual uses a coding system to organize information by component, information type and product to help technicians easily find the information needed to resolve issues.
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Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
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Takeuchi tb1140 hydraulic excavator service repair workshop manual (serial no. 51410001 and up)
1.
2. 0-2
FOREWORD
This manual is intended for persons who engage in maintenance operations, and explains
procedures for disassembly and reassembly of the machine, check and maintenance procedures,
maintenance reference values, troubleshooting and outline specifications, etc. Please use this
manual as a reference in service activities to improve maintenance techniques.
Further,pleasebeadvisedthatitemscontainedinthismanualaresubjecttochangewithoutnotice
due to design modifications, etc.
MACHINE FRONT AND REAR, LEFT AND RIGHT
The end where the dozer blade is mounted is the front and the end with the travel motors is the
rear. Also the right and left sides of the operator when he is seated in the operator’s seat are the
right and left sides of the machine.
MACHINE SERIAL NUMBER
The machine serial number is stamped on the identification plate. When sending reports and
inquiries, and when ordering parts, etc., be sure to include this number.
MANUAL CONTROL
Information on those to whom this manual is distributed is recorded in the ledger in the section
in charge at this company, so please decide on a person to be in charge of it and control it. When
there are updates or additions, etc., we will notify the person in charge.
SYMBOLS
means “Please refer to the section quoted.”
Indicatesthetighteningtorqueatthespecificsectionthatrequiresspecialattentionindesigning.
Indicates the mass of a part or device.
3. 0-3
I . GENERAL
II . SPECIFICATIONS
III. MACHINE CONFIGURATION
IV. HYDRAULIC UNITS
V . TROUBLESHOOTING
VI. ENGINE
5. GENERAL
I-2
CONTENTS
Safety Precautions ................................................................................................................................................. 3
Cautions during Disassembly and Assembly ........................................................................................................ 9
Cautions during Removal and Installation of the Hydraulic Units ....................................................................... 9
Cautions during Removal and Installation of Piping .......................................................................................... 10
Handling of Seals ................................................................................................................................................ 10
Tightening Torques ............................................................................................................................................. 11
6. GENERAL
I-3
Observe all safety rules
• Operation, inspection and maintenance of this ma-
chine must be performed only by a trained and
qualified person.
• All rules, regulations, precautions and safety pro-
cedures must be understood and followed when
performingoperation,inspectionandmaintenance
of this machine.
• Do not perform any operation, inspection and
maintenance of this machine when under the ad-
verse influence of alcohol, drugs, medication, fa-
tigue, or insufficient sleep.
Wear appropriate clothing and personal
protective equipment
• Do not wear loose clothing or any accessory that
can catch on controls or in moving parts.
• Do not wear oily or fuel stained clothing that can
catch fire.
SAFETY ALERT SYMBOL
This symbol means Attention! Be Alert! Your Safety Is Involved.
The message that follows the symbol contains important information about safety.
Read and understand the message to avoid personal injury or death.
■ SIGNAL WORDS
Safety messages appearing in this manual and on machine decals are identified by the words “DANGER”,
“WARNING” and “CAUTION”. These signal words mean the following:
IMPORTANT: The word “IMPORTANT” is used to alert against operators and maintenance personnel
about situations which can result in possible damage to the machine and its components.
This manual is intended for trained and qualified personnel only. Warnings or cautions described in this manual do
notnecessarilycoverallsafetymeasures.Formaintenancework,eachpersonmusttakeadequatesafetyprecautions
against possible hazards present in the respective working environment.
Theword“DANGER”indicates
an imminently hazardous situ-
ationwhich,ifnotavoided,can
resultinseriousinjuryordeath.
DANGER
The word “WARNING” indi-
cates a potentially hazardous
situation which, if not avoided,
could result in serious injury or
death.
The word “CAUTION” indi-
cates a potentially hazardous
situation which, if not avoided,
may result in minor or moder-
ate injury.
CAUTIONWARNING
• Wear a hard hat, safety shoes, safety glasses, filter
mask, heavy gloves, ear protection and other pro-
tective equipment as required by job conditions.
Wearrequiredappropriateequipmentsuchassafety
glasses and filter mask when using grinders, ham-
mers or compressed air, as metal fragments or
other objects can fly and cause serious personal
injury.
• Use hearing protection when operating the ma-
chine. Loud prolonged noise can cause hearing
impairments, even the total loss of hearing.
SAFETY PRECAUTIONS
7. GENERAL
I-4
Provide a fire extinguisher and first aid
kit
• Know where a fire extinguisher and first aid kit are
located and understand how to use them.
• Know how to contact emergency assistance and
first aid help.
Attach a “DO NOT OPERATE” tag
Severe injury could result if an unauthorized person
should start the engine or touch controls during in-
spection or maintenance.
• Stop the engine and remove the key before per-
forming maintenance.
• Attach a “DO NOT OPERATE” tag to the starter
switch or control lever.
Use the correct tools
Do not use damaged or weakened tools or tools
designed for other purposes. Use tools suited for the
operation at hand.
Replace important safety parts
periodically
• Replace fuel hoses periodically. Fuel hoses be-
come weaker over time, even if they appear to be
in good shape.
• Replace important safety parts whenever an ir-
regularity is found, even if it is before the normal
time for replacement.
Anti-explosive lighting
Use anti-explosive electrical fixtures and lights when
inspecting fuel, oil, coolant, battery fluid, etc. If
lighting that is not anti-explosive should break, the
substance could ignite, resulting in serious injury or
death.
Do not allow unauthorized personnel in
the work area
Do not allow unauthorized personnel in the work
area. Chips or other debris can fly off machine parts
when grinding, welding or using a hammer.
Prepare the work area
• Select a firm, level work area. Make sure there is
adequate light and, if indoors, ventilation.
• Clear obstacles and dangerous objects. Eliminate
slippery areas.
8. GENERAL
I-5
Always clean the machine
• Cleanthemachinebeforeperformingmaintenance.
• Cover electrical parts when washing the machine.
Water on electrical parts could cause short-circuits
or malfunctions.
Do not use water or steam to wash the battery,
sensors, connectors or the operator’s seat area.
Stop the engine before performing
maintenance
• Avoid lubrication or mechanical adjustments with
the machine in motion or with the engine running
while stationary.
• If maintenance must be performed with the engine
running, always work as a 2-person team with one
person sitting in the operator’s seat while the other
works on the machine.
• When performing maintenance, be sure to keep
your body and clothing away from moving
parts.
Stay clear of moving parts
• Stay clear of all rotating and moving parts. Wrap-
ping or entanglement may result in serious injury
or death.
• Keep hands, clothing and tools away from the
rotating fan and running fan belts.
Securely block the machine or any
component that may fall
• Before performing maintenance or repairs under
the machine, set all working equipment against the
ground or in the lowermost position.
• Securely block the tracks.
• If you must work beneath the raised machine or
equipment, always use wood blocks, jack-stands
or other rigid and stable supports. Never get under
the machine or working equipment if they are not
sufficiently supported. This procedure is espe-
cially important when working on hydraulic cylin-
ders.
Securely block the working equipment
Topreventunexpectedmovement,securelyblockthe
working equipment when repairing or replacing the
cutting edges or bucket teeth.
Secure the engine hood or cover when
opened
Be sure to secure the engine hood or cover when
opening it. Do not open the engine hood or cover on
slopes or in strong wind.
Place heavy objects in a stable position
When removing or installing the hoe attachment,
place it in a stable position so that it does not tip over.
9. GENERAL
I-6
Cautions on working on the machine
• When performing maintenance on the machine,
clean up the foot area and strictly observe the
following so as not to fall:
• Do not spill oil or grease.
• Do not leave tools laying around.
• When walking, watch your step.
• Never jump off the machine. Use the steps and
handrails when climbing on and off the machine,
and always support your body at three points with
your hands and feet.
• Use protective equipment as required by job con-
ditions.
Use caution when fueling
• Do not smoke or permit open flames while fueling
or near fueling operations.
• Neverremovethefuelcaporrefuelwiththeengine
running or hot. Never allow fuel to spill on hot
machine components.
• Maintain control of the fuel filler nozzle when
filling the tank.
• Donotfillthefueltanktocapacity.Allowroomfor
expansion.
• Clean up spilled fuel immediately.
• Tighten the fuel tank cap securely. Should the fuel
cap be lost, replace it only with the original
manufacturer’s approved cap. Use of a non-ap-
proved cap without proper venting may result in
pressurization of the tank.
• Never use fuel for cleaning purposes.
• Use the correct fuel grade for the operating season.
Handling of hoses
Fuel, oil or hydraulic fluid leaks can cause a fire.
• Do not twist, bend or hit the hoses.
• Neverusetwisted,bentorcrackedhoses,tubesand
pipes. They may burst.
• Retighten loose connections.
Be careful with hot and pressurized
components
Stop the engine and allow the machine to cool down
before performing inspection and maintenance.
• The engine, muffler, radiator, hydraulic lines, slid-
ing parts and many other parts of the machine are
hot directly after the engine is stopped. Touching
these parts will cause burns.
• The engine coolant, oil and hydraulic fluid are also
hot and under high pressure.
Be careful when loosening caps and plugs. Work-
ing on the machine under these conditions could
result in burns or injuries due to the hot oil spurting
out.
Be careful with hot cooling systems
Do not remove the radiator cap or drain plugs when
the coolant is hot. Stop the engine, let the engine and
radiatorcoolandloosentheradiatorcapordrainplugs
slowly.
L3A005
10. GENERAL
I-7
N0A005
Be careful with fluids under pressure
Pressure can be maintained in the hydraulic circuit
long after the engine has been shut down.
• Release all pressure before working on the hydrau-
lic system.
• Hydraulic fluid under pressure can penetrate the
skin or eyes and cause injury, blindness or death.
Fluid escaping from a small hole can be almost
invisible. Wear a safety goggles and heavy gloves
and use a piece of cardboard or wood to search for
suspected leaks.
If fluid is injected into the skin, it must be removed
within a few hours by a doctor familiar with this
type of injury.
Release all pressure before working on
the hydraulic system
Oil may spurt out if caps or filters are removed or
pipes disconnected before releasing the pressure in
the hydraulic system.
• Gradually loosen the vent plug to relieve tank
pressure.
• Move all the control levers and pedals several
times in all directions to release the pressure from
the working equipment circuitry. (For link type
controls)
• When removing plugs or screws or disconnecting
hoses, stand to the side and loosen slowly to gradu-
ally release the internal pressure before removing.
Handling of the Accumulator
Highpressurenitrogengasisenclosedintheaccumu-
lator and incorrect handling could possibly bring
about serious injury due to explosion. The following
matters should be strictly observed:
• Do not disassemble.
• Do not bring close to fire or throw into a fire.
• Do not make hole, weld, or fuse.
• Do not subject to shock such as hitting or rolling.
• At time of disposal, it will be necessary to release
theenclosedgas.PleasecontactaTakeuchisalesor
service agent.
Be careful with grease under pressure
Thetrackadjustercontainshighlypressurizedgrease.
If the tension is adjusted without following the pre-
scribedprocedure,thegreasedischargevalvemayfly
off, resulting in injury.
• Loosen the grease discharge valve slowly. Do not
unfasten it more than one full turn.
• Do not put your face, arms, legs or body in front of
the grease discharge valve.
Disconnect the battery
Disconnect the battery before working on the electri-
cal system or doing any welding. Remove the nega-
tive (–) battery cable first. When reconnecting the
battery, connect the negative (–) battery cable last.
11. GENERAL
I-8
Avoid battery hazards
• Batteries contain sulfuric acid which will damage
eyes or skin on contact.
• If acid contacts eyes, flush immediately with
clean water and get prompt medical attention.
• If acid is accidentally swallowed, drink large
quantities of water or milk and call a physician
immediately.
• Ifacidcontactsskinorclothing,washoffimme-
diately with clean water.
• Wearsafetyglassesandgloveswhenworkingwith
batteries.
• Batteries generate flammable and explosive gases.
Keep arcs, sparks, flames and lighted tobacco
away.
• Use a flashlight to check battery electrolyte level.
• Stop the engine and shut off electrical equipment
while inspecting or handling the battery.
• Do not short circuit the battery posts with metal
items.
• Alwaysunfastenthenegative(–)batterycablefirst
whendisconnectingthebatterycable.Alwayscon-
nectthenegative(–)batterycablelastwhenfasten-
ing the battery cable.
• Loose battery terminals may result in sparks. Be
sure to fasten terminals tightly.
• Make sure the vent caps are tightened securely.
• Do not charge a battery or jump-start the engine if
the battery is frozen. Warm to 15°C (60°F) or the
battery may explode.
Have a Takeuchi service agent repair
welding cracks or other damage
Ask a Takeuchi service agent to repair any welding
problems which are detected. If not feasible, make
sure the welding is done by a qualified person in a
properly equipped workplace.
Safety signs
• Keep all safety signs clean and legible.
• Replace all missing, illegible or damaged safety
and warning signs.
Checks after maintenance
• Gradually raise the engine speed from a low idle to
maximum speed and check that no oil or air is
leaking from serviced parts.
• Move the controls and check that the machine is
operating properly.
Disposing of wastes
• Funnel spent fluids from the machine into contain-
ers. Disposing of fluids improperly destroys the
environment.
• Follow the prescribed regulations when disposing
of oil, fuel, engine coolant, refrigerant, solvents,
filters, batteries or other harmful substances.
12. GENERAL
I-9
CAUTIONS DURING REMOVAL AND
INSTALLATION OF THE HYDRAULIC UNITS
1. Make sure that the temperature of the hydraulic
oil has dropped.
2. To prevent a loss of flow of the hydraulic oil, the
residual pressure in the piping and the internal
pressure in the hydraulic tank should be released.
3. Be sure to install caps or plugs on all openings in
thehydraulicunittopreventdirtfromgettinginto
the unit through the openings.
4. It is easy to mistake hydraulic oil adhering to the
hydraulic unit for an oil leak, so wipe the unit off
thoroughly.
5. Be sure that no damage is done to the plating on
the rod in the hydraulic cylinder.
6. As a rule, removal and installation of the hydrau-
lic cylinder should be done with the rod fully
retracted.
7. Besuretobleedtheairafterreplacingthehydrau-
lic oil or removing any of the hydraulic devices.
“III.MachineConfiguration,HydraulicSys-
tem”
CAUTIONS DURING DISASSEMBLY AND
ASSEMBLY
1. Clean the machine before disassembly operation.
2. Before disassembly, check the machine condi-
tions and record them.
• Model, Machine Serial Number, Hourmeter
• Reason for Repairs, Repair History
• Dirtiness of Filters
• Fuel and Oil Conditions
• Damage to each parts, etc.
3. Tomakereassemblyoperationseasy,makematch-
ing marks at the necessary points.
4. Clean all disassembled parts and new parts, then
arrange them in the proper sequence.
5. Be sure to replace all seals and cotter pins, etc.,
with new parts.
6. Keeppartswhichshouldnotcomeincontactwith
oilandwaterseparatefrompartswithoilonthem.
• Electrical Parts, Rubber, V-Belts, etc.
7. When installing bearings, bushings and oil seals,
as a rule, use a press. When a hammer, etc., is
used, it leaves bruises.
8. Wipe all joining surfaces clean so that there is no
dirt or dust adhering to them.
9. Wrap seal tape from the front end, Wrapping it
tight and leaving 1 or 2 threads bare, Overlap the
tape by about 10 mm.
10. When fitting the snap rings, the bigger, rounder
side of their circumferences should face the mat-
ing surfaces.
SEALING TAPE
LEAVE 1 OR 2 THREAD MARGIN
PLUG
PLUG
13. GENERAL
I-10
HANDLING OF SEALS
1. Clean the grooves for O-rings and if there is any
burr, etc., remove it.
2. Be careful not to twist O-rings. If an O-ring is
twisted, remove the twist with the fingertips.
3. During insertion, be careful not to damage the
seal.
4. Handling of Floating Seals
• Wipe all oil off the O-ring and housing of the
floating seal.
• When assembling, apply a thin coating of gear
oil to the contact surface of the housing.
• After assembly, turn the seal 2 or 3 times to get
it to fit snugly.
5. Apply grease to the lip of the oil seal.
• Thisistopreventwearwhenitisfirststartedup
after assembly.
GREASE
DIRT
BURR
CAUTIONS DURING REMOVAL AND
INSTALLATION OF PIPING
1. When hydraulic hoses are installed, tighten them
once to the prescribed torque, then loosen them
slightly and retighten them to the prescribed
torque.
• Tighten the fittings after the installation sur-
faces fit snugly together.
• Pieces wrapped with seal tape are excluded.
2. Use 2 spanners, each on an opposite side, to
remove and tighten fittings so that the hoses or
steel pipes are not twisted.
3. Afterinstallationofhydraulichosesorsteelpipes,
applythemaximumworkingpressure5or6times
and confirm that there is no leakage.
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19. SPECIFICATIONS
II-2
CONTENTS
Names of Components .......................................................................................................................................... 3
Dimensions ............................................................................................................................................................ 4
Specification Tables .............................................................................................................................................. 6
Mass Tables ......................................................................................................................................................... 12
Recommended Lubricants ................................................................................................................................... 13
Servicing Standards ............................................................................................................................................. 14
Standards for Judging Performance..................................................................................................................... 18
Reference Value Table .................................................................................................................................. 18
Methods for Inspecting Performance ............................................................................................................ 20
In regard to Standard Values and Allowable Values
The terms used in the items “Servicing Standards” and “Standards for Judging Performance” have the following
meanings.
Standard Value ......... Thisindicatesthestandardvalueforthenewmachineatthetimeofshippingfromthefactory.
It should be used as the target value for maintenance work after operation.
Allowable Value ....... The dimensions of parts change during use because of wear and deformation. Also, the
performance of pumps, motors, and other hydraulic equipment drops, and this is the
estimated value indicating the use limit for the respective part. It is decided under reference
to the standard at the time of shipping, the results of various tests, etc. As the use conditions,
the degree of repairs, etc., differ for each machine, these should be combined and used as
reference for servicing standards and standards for judging performance.
* Do not use the standard values and the allowable values as standards for customer claims.
20. SPECIFICATIONS
II-3
NAMES OF COMPONENTS
NAMES OF COMPONENTS
1. Cab
2. Engine Hood
3. Fuel Tank
4. Hydraulic Tank
5. Hydraulic Pump
6. Slew Motor
7. Pilot Valve
8. Battery
9. Control Valve
10. Pilot Valve (Swing)
11. Engine
12. Crawler Belt
13. Idler
14. Track Roller
15. Carrier Roller
16. Travel Motor
17. Slew Bearing
18. Track Adjuster
19. Pilot Valve (Travel)
20. Swivel Joint
21. Bucket
22. Bucket Cylinder
23. Arm
24. Arm Cylinder
25. Boom
26. Boom Cylinder
27. Swing Bracket
28. Swing Cylinder
29. Dozer Blade
30. Dozer Blade Cylinder
31. PilotValve(DozerBlade)
N0B000
1 23 4 56
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25 26
27
28
29 30
31
21. SPECIFICATIONS DIMENSIONS
II-4
DIMENSIONS
Machine Dimensions
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
R
S
T
U
V
W
Standard arm Mid-Length arm Long arm
Overall length in transport condition
Overall width
Overall height in transport condition
Tail swing radius
Clearance height under upper structure
Crawler base
Crawler length (rubber/steel)
Crawler width
Track shoe width
Ground clearance
Minimum front slew radius
Minimum front slew radius at left boom swing
Minimum front slew radius at right boom swing
Maximum bucket offset (left)
Maximum bucket offset (right)
Dozer blade width
Dozer blade height
Front distance to axis of rotation
Dozer blade distance to axis of rotation
Boom swing angle (left)
Boom swing angle (right)
7725
2490
2815
2000
925
2900
3610/3580
2490
500
465
2885
2285
2745
775
760
2490
550
5725
2310
77°
53°
7780
←
←
←
←
←
←
←
←
←
2965
2360
2825
←
←
←
←
5780
←
←
←
7835
←
2900
←
←
←
←
←
←
←
3015
2405
2870
←
←
←
←
5835
←
←
←
Unit: mm
J
H
K
C
F
G
A
S E
B
T U
N
L
M
D
Q
P
R
W
V
N0B001