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PRESENTED BY
ANTSPROSYS
SIMPLE TUBE FURNACE
Passion To Create
JOURNEY OF ANTS
Ants started its journey from IIT Kharagpur
and IIT Powai with a clear goal to establish
India’s first Advanced Materials and Process
Systems Company of Global Repute. From
its humble beginning in 2006, Ants has
travelled some distance. Along the way,
Ants is now a group of companies namely
Ants Ceramics and Ants Innovations and
offer its products and services under two
popular brands AntsLab and AntsProSys.
From the very beginning users of our
products and services have been our
mentors, patrons and partners, helping us
grow, improve and become better and this
process has been mutual. This is possible
because in Ants way of working, every
product, design and service is a step
towards future, better than the last and a
step ahead of contemporaries and
predecessors. This commitment to learning
and improvement make Ants a thinking and
dynamic company. For Team Ants, the real
meaning of success is satisfaction and
success of our business partners (users of
Ants products and services) and patrons. It
has always been our endeavour that
working with Ants should be a pleasure as
we strive to bring the best to our business
partners.
For more than 4 years Ants has built an
enviable reputation for innovative design,
advanced technology and outstanding
quality in the field of electric furnaces for
research, quality control and plant
applications. Ants method is to match
process requirement, proven design,
quality at every stage of production and
customer satisfaction. This brochure
contains a list of our standard time
tested furnaces, an expanding list of
applications that we cater to, for a first a
range of products from our collaborator
like minded companies whose products
and quality we can vouch for and furnace
spares and accessories.
SIMPLE TUBE FURNACE
The tube furnace provides the user with a cylindrical, gas tight atmosphere controlled hot zone.
The sole purpose of using a tube furnace is to have heating in a controlled atmosphere or in vacuum.
As the name suggests, the tube furnace houses a work tube made of either Alumina or Quartz
depending on the temperature of operation. The work tube is equipped with gas tight stainless steel
flanges on both ends for gas purging and vacuum applications.
The hot zone in a tube furnace is located at the centre of the work tube, having a length of either 200,
250 or 300 mm along the length of the tube and diameter same as the inner diameter of the work tube.
The hot zone is heated using either metallic, Silicon Carbide or Molybdenum Disilicide heating
elements. The hot zone is insulated by multiple layers of low thermal mass vacuum formed ceramic
fibre boards of a grade commensurate with the maximum furnace operating temperature. The vacuum
formed fibre boards together along with furnace duel body construction having forced air circulation
between the outer and inner body ensures outer skin temperature below 60° C at the maximum furnace
operating temperature. The furnaces are equipped with thyristor powered by automatic programmable
PID controllers ensuring control accuracy of +/- 1° C. The outer bodies of the furnaces are duly powder
coated for good appearance and longer life. In Single zone furnaces, distribution of temperature follows
a plateau curve inside hot zone. The distribution of temperature may improve with the use of radiation
shields, increasing the length of the plateau in the curve. Temperature at end of hot zone is generally
15-20°C less than at centre of hot zone.
The length of uniform hot zone where temperature is +/- 5° C from temperature shown in thermocouple
is less than total hot zone length and is a function of hot zone diameter and total length.
The maximum operating temperature of these furnaces range from 600° C to 1700° C.
Tube furnaces can be customized as per user requirement.
www.antsprosys.com | sales@antsinnovations.com | +91 86000 33151
SIMPLE TUBE FURNACE STANDARD MODELS
Flange Material: Stainless Steel or Aluminum
Flanges Application: Gas Puring or Vacuum or Both
Complete Vacuum System: Optional
Temperature Control: Phase angle fired Thyristor based, driven by programmable (PID) profile
controller
Insulation: Vacuum Formed Ceramic Fiber Insulation
Thermocouple Protection: Alumina or Inconel Sheath depending on maximum operating
temperature
Safety Features: As per user requirement
Q: Quartz Tube, A: Alumina Tube
www.antsprosys.com | sales@antsinnovations.com | +91 86000 33151
Model
Working
Temperature Hot Zone (OD x L ) Heater
Work Tube
Material
Thermocouple
Type
TF1050V1 1050 60 x 250 Metallic Q / 80% A K
TF1050V2 1050 90 x 300 Metallic Q / 80% A K
TF1150V1 1150 60 x 250 Metallic Q / 80% A K
TF1150V2 1150 90 x 300 Metallic Q / 80% A K
TF1350V1 1350 60 x 250 SiC 99% A / 80% A R
TF1350V2 1350 90 x 300 SiC 99% A / 80% A R
TF1400V1 1400 60 x 250 SiC 99% A / 80% A R
TF1400V2 1400 90 x 300 SiC 99% A / 80% A R
TF1500V1 1500 60 x 250 Mosi2 99% A R
TF1500V2 1500 90 x 300 Mosi2 99% A R
TF1600V1 1600 60 x 250 Mosi2 99% A B
TF1600V2 1600 90 x 300 Mosi2 99% A B
OUR PATRONS AND VALUED CUSTOMERS
WHY TO CHOOSE US
www.antsprosys.com | sales@antsinnovations.com | +91 86000 33151
❖ Dr. Md. Imteyaz Ahmed, IIT BHU
❖ Dr Gitish Dutta: NIT Meghalaya
❖ Dr Debamalya Banerjee: IIT
Kharagpur
❖ Dr M. Sakar: Jain University,
Bangalore
❖ Dr Abanti Nag: National Aerospace
Laboratories
❖ Dr Richa Singhal, BITS Goa Campus
❖ Dr Himani Sharma: Doon University
❖ Dr Mitun Das: Central Glass and
Ceramic Research Institute (CGCRI)
❖ Dr Luckman Mehmood: KJ Somaiya,
Mumbai
❖ Dr Anil Kumar: IIT Bombay
The quality of our support is
unmatched
We take support one step further
by tailoring our replies to suit
your knowledge, expectations
and personality.
Multiple products & services
under one roof
We provide a mix of products &
services suited to our customers.
Proven track record
Antsprosys is providing
products/services successfully
from past 13 years
We're passionate about what we do
What sets us apart from the
competition is that we're passionate
about the products/services we
provide and quality support.
We welcome and act on your
feedback
We're always looking to improve
every aspect of our business. From
more features all the way to more
frequent tutorials.
ANTSPROSYS MANUFACTURED SIMPLE FURNACE
www.antsprosys.com | sales@antsinnovations.com | +91 86000 33151
Contact Us
Address: Jivdani Industrial Estate,
Industrial Unit No 105, Waliv Rd,
Dhumal Nagar,Vasai East, Maharashtra
401208
Phone: +91 86000 33151
www.antsprosys.com
sales@antsinnovations.com
THANK YOU

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Simple Tube Furnace - SlideShare

  • 2. Passion To Create JOURNEY OF ANTS Ants started its journey from IIT Kharagpur and IIT Powai with a clear goal to establish India’s first Advanced Materials and Process Systems Company of Global Repute. From its humble beginning in 2006, Ants has travelled some distance. Along the way, Ants is now a group of companies namely Ants Ceramics and Ants Innovations and offer its products and services under two popular brands AntsLab and AntsProSys. From the very beginning users of our products and services have been our mentors, patrons and partners, helping us grow, improve and become better and this process has been mutual. This is possible because in Ants way of working, every product, design and service is a step towards future, better than the last and a step ahead of contemporaries and predecessors. This commitment to learning and improvement make Ants a thinking and dynamic company. For Team Ants, the real meaning of success is satisfaction and success of our business partners (users of Ants products and services) and patrons. It has always been our endeavour that working with Ants should be a pleasure as we strive to bring the best to our business partners. For more than 4 years Ants has built an enviable reputation for innovative design, advanced technology and outstanding quality in the field of electric furnaces for research, quality control and plant applications. Ants method is to match process requirement, proven design, quality at every stage of production and customer satisfaction. This brochure contains a list of our standard time tested furnaces, an expanding list of applications that we cater to, for a first a range of products from our collaborator like minded companies whose products and quality we can vouch for and furnace spares and accessories.
  • 3. SIMPLE TUBE FURNACE The tube furnace provides the user with a cylindrical, gas tight atmosphere controlled hot zone. The sole purpose of using a tube furnace is to have heating in a controlled atmosphere or in vacuum. As the name suggests, the tube furnace houses a work tube made of either Alumina or Quartz depending on the temperature of operation. The work tube is equipped with gas tight stainless steel flanges on both ends for gas purging and vacuum applications. The hot zone in a tube furnace is located at the centre of the work tube, having a length of either 200, 250 or 300 mm along the length of the tube and diameter same as the inner diameter of the work tube. The hot zone is heated using either metallic, Silicon Carbide or Molybdenum Disilicide heating elements. The hot zone is insulated by multiple layers of low thermal mass vacuum formed ceramic fibre boards of a grade commensurate with the maximum furnace operating temperature. The vacuum formed fibre boards together along with furnace duel body construction having forced air circulation between the outer and inner body ensures outer skin temperature below 60° C at the maximum furnace operating temperature. The furnaces are equipped with thyristor powered by automatic programmable PID controllers ensuring control accuracy of +/- 1° C. The outer bodies of the furnaces are duly powder coated for good appearance and longer life. In Single zone furnaces, distribution of temperature follows a plateau curve inside hot zone. The distribution of temperature may improve with the use of radiation shields, increasing the length of the plateau in the curve. Temperature at end of hot zone is generally 15-20°C less than at centre of hot zone. The length of uniform hot zone where temperature is +/- 5° C from temperature shown in thermocouple is less than total hot zone length and is a function of hot zone diameter and total length. The maximum operating temperature of these furnaces range from 600° C to 1700° C. Tube furnaces can be customized as per user requirement. www.antsprosys.com | sales@antsinnovations.com | +91 86000 33151
  • 4. SIMPLE TUBE FURNACE STANDARD MODELS Flange Material: Stainless Steel or Aluminum Flanges Application: Gas Puring or Vacuum or Both Complete Vacuum System: Optional Temperature Control: Phase angle fired Thyristor based, driven by programmable (PID) profile controller Insulation: Vacuum Formed Ceramic Fiber Insulation Thermocouple Protection: Alumina or Inconel Sheath depending on maximum operating temperature Safety Features: As per user requirement Q: Quartz Tube, A: Alumina Tube www.antsprosys.com | sales@antsinnovations.com | +91 86000 33151 Model Working Temperature Hot Zone (OD x L ) Heater Work Tube Material Thermocouple Type TF1050V1 1050 60 x 250 Metallic Q / 80% A K TF1050V2 1050 90 x 300 Metallic Q / 80% A K TF1150V1 1150 60 x 250 Metallic Q / 80% A K TF1150V2 1150 90 x 300 Metallic Q / 80% A K TF1350V1 1350 60 x 250 SiC 99% A / 80% A R TF1350V2 1350 90 x 300 SiC 99% A / 80% A R TF1400V1 1400 60 x 250 SiC 99% A / 80% A R TF1400V2 1400 90 x 300 SiC 99% A / 80% A R TF1500V1 1500 60 x 250 Mosi2 99% A R TF1500V2 1500 90 x 300 Mosi2 99% A R TF1600V1 1600 60 x 250 Mosi2 99% A B TF1600V2 1600 90 x 300 Mosi2 99% A B
  • 5. OUR PATRONS AND VALUED CUSTOMERS WHY TO CHOOSE US www.antsprosys.com | sales@antsinnovations.com | +91 86000 33151 ❖ Dr. Md. Imteyaz Ahmed, IIT BHU ❖ Dr Gitish Dutta: NIT Meghalaya ❖ Dr Debamalya Banerjee: IIT Kharagpur ❖ Dr M. Sakar: Jain University, Bangalore ❖ Dr Abanti Nag: National Aerospace Laboratories ❖ Dr Richa Singhal, BITS Goa Campus ❖ Dr Himani Sharma: Doon University ❖ Dr Mitun Das: Central Glass and Ceramic Research Institute (CGCRI) ❖ Dr Luckman Mehmood: KJ Somaiya, Mumbai ❖ Dr Anil Kumar: IIT Bombay The quality of our support is unmatched We take support one step further by tailoring our replies to suit your knowledge, expectations and personality. Multiple products & services under one roof We provide a mix of products & services suited to our customers. Proven track record Antsprosys is providing products/services successfully from past 13 years We're passionate about what we do What sets us apart from the competition is that we're passionate about the products/services we provide and quality support. We welcome and act on your feedback We're always looking to improve every aspect of our business. From more features all the way to more frequent tutorials.
  • 6. ANTSPROSYS MANUFACTURED SIMPLE FURNACE www.antsprosys.com | sales@antsinnovations.com | +91 86000 33151
  • 7. Contact Us Address: Jivdani Industrial Estate, Industrial Unit No 105, Waliv Rd, Dhumal Nagar,Vasai East, Maharashtra 401208 Phone: +91 86000 33151 www.antsprosys.com sales@antsinnovations.com