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© Merkel Freudenberg Fluidtechnic GmbH | Seals for Fluid Power Catalog 2007
Radial and Axial Seals | Simmerring Radiamatic® R 36
Simmerring Radiamatic® R 36
Adhesive part
Tension spring
Sealing lip
Lubrication groove
Fig. 1 Simmerring Radiamatic® R 36
Product description
Simmerring with a fabric reinforced static
part that is securely joined to the elas-
tomer sealing lip. The sealing lip is also
pre-loaded with a garter spring.
Product advantages
Sealing ring is used, in case of adequate
lubrication by the medium to be sealed,
preferably where shafts pass through
walls in mills and large gearboxes in
heavy machinery manufacture.
Particularly robust static part
Lasting radial contact pressure
Highly wear-resistant
With design measures, e.g., metal
support for the sealing lip, higher
pressures are possible
Overpressure requires the usage of
endless seals
Back-up ring drawings and installation
instructions for open seals are avail-
able.
Application
Mills, ship building, steel hydraulics
engineering, wind power plants.
Material
Sealing lip Static part Tension spring
80 NBR B241 Impregnated cotton fabric B4 B248 ST 1.4571
80 FKM K670 Impregnated aramide fabric ST 1.4571
75 HNBR U467 Impregnated aramide fabric C2 U464 ST 1.4571
Operating conditions
Material 80 NBR B241 80 FKM K670 75 HNBR U467
Temperature range in °C
Mineral oils –30 … +100 –10 … +180 –20 … +140
Water +5 … +100 +5 … +80 +5 … +100
Lubricating greases –30 … +100 –10 … +180 –20 … +140
Rolling oil emulsion on enquiry
Pressure p in MPa 0,05
Running speed v in m/s 20 25 250
Other media on enquiry. Application parameters are recommended values, do not utilise all parameters simultaneously.
Surface quality
Peak-to-valley heights Ra Rmax
Running surface ≤0,6 µm ≤2,5 µm
Housing ≤4 µm ≤15 µm
The contact area is machined by plunge grinding, i.e. without feed. The surface hardness must be approx. 60 HRC (depth
of hardening min. 0,5 mm). With increasing circumferential speed the contact area should be manufactured with increasing
peak-to-valley heights Ra. The surface should not be too smooth so that an adequate film of lubricant can form. Recom-
mended value: Ra min = 0,1 µm. Percentage contact area Mr >50% to max. 90% at cutting depth c = Rz/2 and reference
line C ref = 0%. Abrasive surfaces, ridges, scratches and blow-holes are to be avoided.
Simmerring Radiamatic® R 36
© Merkel Freudenberg Fluidtechnic GmbH | Seals for Fluid Power Catalog 2007
Design notes
DØ
Ø
20°
(2xL)
+0, 2
dh9
C
D1ØD2Ø
S
Fig. 2
Lead-in chamfers
See dimension "C" in the article list.
Tolerances
D Tolerance
<500 H8
>500 +0,0004 x D
Overall eccentricity
The permissible overall eccentricity (static
and dynamic eccentricity) between shaft
and housing is dependent on the seal
profile and circumferential speed. If nec-
essary, we will provide recommended
values.
Housing recommendations for
new designs
d
S
(Profile)
L
>100 20 16
>250 22 20
<450 25 22
>750 32 25
Fitting & installation
For Simmerring Radiamatic R 36 an
axially accessible housing is necessary,
as the rings must have low inclination.
The Radiamatic R 36 rings are supplied
with oversize seal width. For reliable
function the Radiamatic R rings must be
axially compressed to the dimension "L".
An open housing with cover plate and
tightening screws is necessary. Specific
deformation forces are necessary for
the compression. The cover plate and
the tightening screws are to be designed
appropriately. Please request recom-
mended values.
Radial and Axial Seals | Simmerring Radiamatic® R 36
© Merkel Freudenberg Fluidtechnic GmbH | Seals for Fluid Power Catalog 2007
Radial and Axial Seals | Simmerring Radiamatic® R 36
Width D L D1
D2
C Material Article No.
156 196 16 176 163 8 80 NBR B241 24060486 DD
200 240 16 220 207 8 80 NBR B241 24292849 DD
220 260 16 240 227 10 80 NBR B241 24145056 DD
260 290 16 275 265 10 80 NBR B241 24019466 DD
275 319,5 19 297,25 282 10 80 NBR B241 24120742 DD
280 320 16 300 287 10 80 NBR B241 24119507 DD
320 355 16 337,5 325 10 80 NBR B241 24019468 DD
330 374 20 352 337 10 80 NBR B241 24088367 DD
335 375 15 355 342 10 80 NBR B241 24060450 DD
350 394 20 372 357 10 80 NBR B241 24099447 DD
380 424 20 402 387 10 80 NBR B241 24019469 DD
400 440 21,9 420 407 10 80 NBR B241 24136768 DD
400 450 22 425 408 10 80 NBR B241 24054744 DD
400,1 438,2 19,1 419,15 405,1 10 80 NBR B241 24019470 DD
430 480 22 455 438 10 80 NBR B241 24019471 DD
445 495 22 470 453 10 80 NBR B241 24019472 DD
460 510 22 485 468 10 80 NBR B241 24019473 DD
470 520 22 495 478 10 80 NBR B241 24019474 DD
515 565 22 540 523 13 80 NBR B241 24019475 DD
570 620 22 595 578 13 80 NBR B241 24054745 DD
592 642 22 617 600 13 80 NBR B241 24019476 DD
610 660 22 635 618 13 80 NBR B241 24077194 DD
625 689 25 657 635 13 80 NBR B241 24054746 DD
650 700 22 675 658 13 80 NBR B241 24019477 DD
650 714 25 682 660 13 80 NBR B241 24019478 DD
676 740 25 708 686 13 80 NBR B241 24019480 DD
710 760 25 735 718 13 80 NBR B241 24019481 DD
710 774 25 742 720 13 80 NBR B241 24095916 DD
735 799 25 767 745 13 80 NBR B241 24075431 DD
820 884 28 852 830 16 80 NBR B241 24019482 DD
830 894 28 862 840 16 80 NBR B241 24019483 DD
835 894 28 864,5 845 16 80 NBR B241 24340276 DD
840 904 28 872 850 16 80 NBR B241 24056636 DD
850 910 25 880 860 16 80 NBR B241 24019484 DD
1020 1084 25 1052 1030 16 80 NBR B241 24059867 DD
BB Available from stockAvailable from stock DD On request: Tool is available, delivery at short noticeOn request: Tool is available, delivery at short notice
Article list
D2Ø D1ØDØ
(2x L)
+0,2
S
dh9
Ø
C
20°
H
rounded and burr-free
© Merkel Freudenberg Fluidtechnic GmbH | Seals for Fluid Power Catalog 2007
Width D L D1
D2
C Material Article No.
1100 1160 25 1130 1110 16 80 NBR B241 24019487 DD
BB Available from stockAvailable from stock DD On request: Tool is available, delivery at short noticeOn request: Tool is available, delivery at short notice
Radial and Axial Seals | Simmerring Radiamatic® R 36
D2Ø D1ØDØ
(2x L)
+0,2
S
dh9
Ø
C
20°
H
rounded and burr-free
© Merkel Freudenberg Fluidtechnic GmbH | Seals for Fluid Power Catalog 2007
Merkel Freudenberg
Fluidtechnic GmbH
Industriestr. 64
D-21107 Hamburg
Tel.: +49(0)40/75 30 6-0
Fax: +49(0)40/75 30 6-440
E-mail: merkel@freudenberg.de
www.merkel-freudenberg.de
The catalog details are based on the
experience of many years of research
in the development and production of
seals in the Freudenberg Group and
correspond to our current level of know-
how.
The sealing action of many catalog
products is, however, not only created
by the component itself. In many
cases – depending on the specific
application – it depends significantly on
the other parameters, such as installa-
tion point, counter surface, pressure,
operating temperature, media to be
sealed, lubrication, effects of vibration
and any ingress of dirt from outside.
These and other unknown factors in
practical use may noticeably influence
the functioning of the seals. Against this
background generalised statements
on the function of the catalog products
are not possible. Details in this catalog
merely represent general and non-bin-
ding reference values which make no
claim to be valid for every application.
We therefore recommend you to always
discuss specific applications with our
consultancy service. In the event of very
high and special loads, for example due
to aggressive media, the seal should be
selected in co-operation with us; trials to
check the functional reliability are often
indispensable.

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Simmerring radiamatic r-36_01

  • 1. © Merkel Freudenberg Fluidtechnic GmbH | Seals for Fluid Power Catalog 2007 Radial and Axial Seals | Simmerring Radiamatic® R 36 Simmerring Radiamatic® R 36 Adhesive part Tension spring Sealing lip Lubrication groove Fig. 1 Simmerring Radiamatic® R 36 Product description Simmerring with a fabric reinforced static part that is securely joined to the elas- tomer sealing lip. The sealing lip is also pre-loaded with a garter spring. Product advantages Sealing ring is used, in case of adequate lubrication by the medium to be sealed, preferably where shafts pass through walls in mills and large gearboxes in heavy machinery manufacture. Particularly robust static part Lasting radial contact pressure Highly wear-resistant With design measures, e.g., metal support for the sealing lip, higher pressures are possible Overpressure requires the usage of endless seals Back-up ring drawings and installation instructions for open seals are avail- able. Application Mills, ship building, steel hydraulics engineering, wind power plants. Material Sealing lip Static part Tension spring 80 NBR B241 Impregnated cotton fabric B4 B248 ST 1.4571 80 FKM K670 Impregnated aramide fabric ST 1.4571 75 HNBR U467 Impregnated aramide fabric C2 U464 ST 1.4571 Operating conditions Material 80 NBR B241 80 FKM K670 75 HNBR U467 Temperature range in °C Mineral oils –30 … +100 –10 … +180 –20 … +140 Water +5 … +100 +5 … +80 +5 … +100 Lubricating greases –30 … +100 –10 … +180 –20 … +140 Rolling oil emulsion on enquiry Pressure p in MPa 0,05 Running speed v in m/s 20 25 250 Other media on enquiry. Application parameters are recommended values, do not utilise all parameters simultaneously. Surface quality Peak-to-valley heights Ra Rmax Running surface ≤0,6 µm ≤2,5 µm Housing ≤4 µm ≤15 µm The contact area is machined by plunge grinding, i.e. without feed. The surface hardness must be approx. 60 HRC (depth of hardening min. 0,5 mm). With increasing circumferential speed the contact area should be manufactured with increasing peak-to-valley heights Ra. The surface should not be too smooth so that an adequate film of lubricant can form. Recom- mended value: Ra min = 0,1 µm. Percentage contact area Mr >50% to max. 90% at cutting depth c = Rz/2 and reference line C ref = 0%. Abrasive surfaces, ridges, scratches and blow-holes are to be avoided. Simmerring Radiamatic® R 36
  • 2. © Merkel Freudenberg Fluidtechnic GmbH | Seals for Fluid Power Catalog 2007 Design notes DØ Ø 20° (2xL) +0, 2 dh9 C D1ØD2Ø S Fig. 2 Lead-in chamfers See dimension "C" in the article list. Tolerances D Tolerance <500 H8 >500 +0,0004 x D Overall eccentricity The permissible overall eccentricity (static and dynamic eccentricity) between shaft and housing is dependent on the seal profile and circumferential speed. If nec- essary, we will provide recommended values. Housing recommendations for new designs d S (Profile) L >100 20 16 >250 22 20 <450 25 22 >750 32 25 Fitting & installation For Simmerring Radiamatic R 36 an axially accessible housing is necessary, as the rings must have low inclination. The Radiamatic R 36 rings are supplied with oversize seal width. For reliable function the Radiamatic R rings must be axially compressed to the dimension "L". An open housing with cover plate and tightening screws is necessary. Specific deformation forces are necessary for the compression. The cover plate and the tightening screws are to be designed appropriately. Please request recom- mended values. Radial and Axial Seals | Simmerring Radiamatic® R 36
  • 3. © Merkel Freudenberg Fluidtechnic GmbH | Seals for Fluid Power Catalog 2007 Radial and Axial Seals | Simmerring Radiamatic® R 36 Width D L D1 D2 C Material Article No. 156 196 16 176 163 8 80 NBR B241 24060486 DD 200 240 16 220 207 8 80 NBR B241 24292849 DD 220 260 16 240 227 10 80 NBR B241 24145056 DD 260 290 16 275 265 10 80 NBR B241 24019466 DD 275 319,5 19 297,25 282 10 80 NBR B241 24120742 DD 280 320 16 300 287 10 80 NBR B241 24119507 DD 320 355 16 337,5 325 10 80 NBR B241 24019468 DD 330 374 20 352 337 10 80 NBR B241 24088367 DD 335 375 15 355 342 10 80 NBR B241 24060450 DD 350 394 20 372 357 10 80 NBR B241 24099447 DD 380 424 20 402 387 10 80 NBR B241 24019469 DD 400 440 21,9 420 407 10 80 NBR B241 24136768 DD 400 450 22 425 408 10 80 NBR B241 24054744 DD 400,1 438,2 19,1 419,15 405,1 10 80 NBR B241 24019470 DD 430 480 22 455 438 10 80 NBR B241 24019471 DD 445 495 22 470 453 10 80 NBR B241 24019472 DD 460 510 22 485 468 10 80 NBR B241 24019473 DD 470 520 22 495 478 10 80 NBR B241 24019474 DD 515 565 22 540 523 13 80 NBR B241 24019475 DD 570 620 22 595 578 13 80 NBR B241 24054745 DD 592 642 22 617 600 13 80 NBR B241 24019476 DD 610 660 22 635 618 13 80 NBR B241 24077194 DD 625 689 25 657 635 13 80 NBR B241 24054746 DD 650 700 22 675 658 13 80 NBR B241 24019477 DD 650 714 25 682 660 13 80 NBR B241 24019478 DD 676 740 25 708 686 13 80 NBR B241 24019480 DD 710 760 25 735 718 13 80 NBR B241 24019481 DD 710 774 25 742 720 13 80 NBR B241 24095916 DD 735 799 25 767 745 13 80 NBR B241 24075431 DD 820 884 28 852 830 16 80 NBR B241 24019482 DD 830 894 28 862 840 16 80 NBR B241 24019483 DD 835 894 28 864,5 845 16 80 NBR B241 24340276 DD 840 904 28 872 850 16 80 NBR B241 24056636 DD 850 910 25 880 860 16 80 NBR B241 24019484 DD 1020 1084 25 1052 1030 16 80 NBR B241 24059867 DD BB Available from stockAvailable from stock DD On request: Tool is available, delivery at short noticeOn request: Tool is available, delivery at short notice Article list D2Ø D1ØDØ (2x L) +0,2 S dh9 Ø C 20° H rounded and burr-free
  • 4. © Merkel Freudenberg Fluidtechnic GmbH | Seals for Fluid Power Catalog 2007 Width D L D1 D2 C Material Article No. 1100 1160 25 1130 1110 16 80 NBR B241 24019487 DD BB Available from stockAvailable from stock DD On request: Tool is available, delivery at short noticeOn request: Tool is available, delivery at short notice Radial and Axial Seals | Simmerring Radiamatic® R 36 D2Ø D1ØDØ (2x L) +0,2 S dh9 Ø C 20° H rounded and burr-free
  • 5. © Merkel Freudenberg Fluidtechnic GmbH | Seals for Fluid Power Catalog 2007 Merkel Freudenberg Fluidtechnic GmbH Industriestr. 64 D-21107 Hamburg Tel.: +49(0)40/75 30 6-0 Fax: +49(0)40/75 30 6-440 E-mail: merkel@freudenberg.de www.merkel-freudenberg.de The catalog details are based on the experience of many years of research in the development and production of seals in the Freudenberg Group and correspond to our current level of know- how. The sealing action of many catalog products is, however, not only created by the component itself. In many cases – depending on the specific application – it depends significantly on the other parameters, such as installa- tion point, counter surface, pressure, operating temperature, media to be sealed, lubrication, effects of vibration and any ingress of dirt from outside. These and other unknown factors in practical use may noticeably influence the functioning of the seals. Against this background generalised statements on the function of the catalog products are not possible. Details in this catalog merely represent general and non-bin- ding reference values which make no claim to be valid for every application. We therefore recommend you to always discuss specific applications with our consultancy service. In the event of very high and special loads, for example due to aggressive media, the seal should be selected in co-operation with us; trials to check the functional reliability are often indispensable.